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PIP - Productivity Improvement Programmes Program ... - MPC

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38<br />

PRODUCTIVITY & INNOVATION ENHANCEMENT PROGRAMMES 2012<br />

<strong>PIP</strong> 115: LEAN PRODUCTION SYSTEM :<br />

THE TOYOTA WAY<br />

RATIONALE<br />

Lean principles build the foundation of production systems. Therefore,<br />

companies that want to successfully increase their competitiveness<br />

rely on them. The consistent customer-orientation and focus along the<br />

whole value stream is the basis for all analyses, methods and tools that<br />

are adopted in Lean Production.<br />

OBJECTIVES<br />

The main objectives of the Toyota Production Systems (TPS) are to<br />

design out overburden (muri) and inconsistency (mura), and to eliminate<br />

waste (muda). The most significant effects on process value delivery<br />

are achieved by designing a process capable of delivering the required<br />

results smoothly; by designing out “mura” (inconsistency). It is also<br />

crucial to ensure that the process is as flexible as necessary without<br />

stress or “muri” (overburden) since this generates “muda” (waste).<br />

Finally the tactical improvements of waste reduction or the elimination<br />

of “muda” are very valuable.

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