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12 Sunday,March 2,2008 WATERTOWN DAILY TIMES<br />

PROGRESS 2008<br />

Farmers turn to technology to handle manure efficiently<br />

FROM PAGE 10<br />

ments.<br />

“I think today most farmers<br />

are trying to be a little more scientific,”<br />

she said. “It isn’t a perfect<br />

science, but they’re trying to<br />

do a better job.”<br />

Manure is an essential component<br />

to farm life, agrees Erin<br />

L. Riddle, chairwoman of the<br />

farm and food committee for<br />

the New York state chapter of the<br />

Sierra Club. Yet she believes<br />

there are significant questions<br />

surrounding large manure storage<br />

facilities.<br />

Nutrients from excess manure<br />

can leach into local drinking<br />

supplies, particularly in wellreliant<br />

rural areas, she said, and<br />

the manure can produce a smell<br />

so potent it leaves a taste.<br />

“To live in the country and<br />

say, ‘This is farming, this is what<br />

you have to deal with,’ that’s not<br />

the case,” she said. “You’re not<br />

supposed to have this nasty<br />

taste in your throat or in your<br />

mouth because of the pollution<br />

coming from a CAFO.”<br />

As the size of dairy operations<br />

in the north country increases,<br />

Ms. Riddle said, she fears another<br />

disaster similar to the one at<br />

Marks Farms.<br />

“We’re pushing an industrial<br />

model that’s beyond what’s sustainable<br />

for land and food production,”<br />

she said. “The issue isn’t<br />

really the spreading of manure.<br />

It’s how it’s done in a way<br />

that the land is not able to absorb<br />

the manure and nutrients<br />

into the soil.”<br />

In the search for maximization,<br />

farmers also have several<br />

options when it comes to<br />

spreading the manure.<br />

As the co-owner of Dairy Support<br />

Services Company Inc.,<br />

Scott F. Potter is intimately familiar<br />

with the various forms of<br />

manure application. Based in<br />

Truxton, Mr. Potter’s company<br />

performs manure spreading for<br />

hire for about 60 farms across<br />

Central and Northern New York.<br />

Depending on the circumstance,<br />

the company can then<br />

either spread the manure on the<br />

surface of the field, churn it into<br />

the land or inject it below the<br />

surface, once his 10-wheel<br />

tanker trucks have delivered the<br />

liquid from a farm’s lagoon.<br />

Mr. Potter said he has four<br />

main tools when it comes to<br />

manure application: a drag<br />

hose, to spray manure over a<br />

wide area without disturbing a<br />

growing crop like hay; a rolling<br />

spike to poke divots 2 to 4 inches<br />

into the field; a chisel plow injector<br />

to work manure through<br />

a complete layer of soil, from 8<br />

to 10 inches, like a Rototiller in a<br />

garden; and a no-till injector,<br />

which could make horizontal<br />

slits down 5 to 8 inches, leaving<br />

the surface of a field undisturbed.<br />

Farmers have increasingly<br />

turned to the no-till injector as<br />

a way to reduce soil erosion by<br />

preserving the surface, even<br />

though such a practice can result<br />

in more weeds to control,<br />

said Mr. Potter. All four practices<br />

cut down on the odor in<br />

the fields, which can be the<br />

most problematic aspect of<br />

spreading large amounts of manure.<br />

“I think farmers are definitely<br />

wanting to be good environmental<br />

stewards,” Mr. Potter<br />

said. “They’re not afraid to do<br />

the right things to do that.”<br />

One of the local farmers pushing<br />

into new areas for manure<br />

application and use is Douglas<br />

W. Shelmidine, president of the<br />

board of the Jefferson County<br />

Agricultural Development Corp.<br />

and co-owner of Sheland Farms,<br />

a 560-cow dairy farm on County<br />

Route 79, town of Ellisburg.<br />

In 2006, Sheland Farms started<br />

using a drag hose system to<br />

pump the farm’s 3.5 million gallons<br />

of lagoon manure directly<br />

into neighboring fields. The<br />

process, which depends on gravity<br />

to make it work, cut down on<br />

both the manure smell and the<br />

compaction caused by manureladen<br />

trucks rolling through<br />

fields, said Mr. Shelmidine.<br />

To reach fields farther from<br />

the farm, Mr. Shelmidine uses a<br />

portable tank, which is filled<br />

with manure in the field and<br />

then spread by drag hoses.<br />

But the drag hose system is<br />

not the only way Mr. Shelmidine<br />

has pushed ahead in the manure<br />

game. In October, he unveiled<br />

a $1.56 million anaerobic<br />

digester at the farm.<br />

“Part of the reason for us to do<br />

the digester was to reduce odors<br />

as much as possible,” he said.<br />

“No doubt when we’re covering<br />

large numbers of acres on nice<br />

warm days in the spring, it’s<br />

pretty intense smelling.”<br />

By capturing and processing<br />

methane gas, the digester is able<br />

to turn manure into electricity<br />

and heat for the farm.<br />

The remaining manure is either<br />

processed into bedding, replacing<br />

the traditional straw or<br />

sawdust, or turned into a type of<br />

fertilizer with less smell than the<br />

original manure.<br />

The digester has also produced<br />

a cost savings for the farm,<br />

where electricity bills have<br />

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While farmers have always thought of manure as a potential resource, they have recently become better<br />

at tracking their own soil chemistry and attempting to match manure application to areas of greatest<br />

need, said Brian J. Wohnsiedler, executive director of the Soil and Water Conservation District.<br />

dropped from $4,000 a month to<br />

between $30 and $1,600. The digester<br />

allows the farm not to use<br />

as much electricity from the grid.<br />

The financial benefits help,<br />

but Mr. Shelmidine said the drag<br />

hose system and the digester are<br />

most useful at reducing the environmental<br />

impact of manure<br />

application.<br />

“We’re concerned that we’re<br />

doing the right thing,” Mr.<br />

Shelmidine said. “We make our<br />

livelihood from the soil and water.<br />

If we do damage to those two<br />

things, it impacts our livelihood.”<br />

The environmental questions<br />

surrounding excess manure are<br />

ones that Bion Environmental<br />

Technologies Inc., New York City,<br />

hopes to address with a proposed<br />

ethanol production plant<br />

in the Massena Electric District.<br />

As part of the project, Bion<br />

would use manure produced by<br />

84,000 cows on six industrial<br />

beef farms to produce millions<br />

of gallons of ethanol.<br />

James W. Morris is Bion’s chief<br />

technology officer and co-invented<br />

the Bion process.<br />

Mr. Morris said the company<br />

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could help solve the problem of<br />

the excess manure produced by<br />

large operations.<br />

“When you have more animals<br />

than you have the needed area to<br />

spread the manure on, you’re<br />

causing environmental damage,”<br />

hesaid. “You have to have a way to<br />

treat those nutrients.”<br />

He said the Bion process essentially<br />

takes odorous compounds<br />

in the manure and reduces<br />

them to a small fraction of<br />

what a farm produces, through a<br />

relatively inexpensive process.<br />

While the coarse material will<br />

become dried bricks to fuel the<br />

ethanol production facility, the<br />

liquids will be strained and run<br />

through a constructed wetland,<br />

leaving water clean enough to irrigate<br />

crops.<br />

Mr. Morris said the solids also<br />

would go back to the land, as a<br />

nutrient-rich ash that can be<br />

sold as commercial fertilizer.<br />

“The paradigm that I’ve always<br />

tried to get students to look<br />

at is not to think of these materials<br />

as waste at all, but necessary<br />

residuals,” Mr. Morris said.<br />

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of residents who say the<br />

company has not provided<br />

enough information, Robin Mc-<br />

Clellan said there are significant<br />

questions surrounding the<br />

Massena proposal.<br />

If all 84,000 cows drank 10 gallons<br />

of water a day, for example,<br />

Mr. McClellan said, difficulties<br />

could arise with the management<br />

of 840,000 gallons of daily<br />

liquid discharge.<br />

“What happens if you get a<br />

problem at the digester?” he<br />

asked. “What happens if you<br />

can’t process it?”<br />

Mr. McClellan is concerned<br />

about antibiotics passing into the<br />

manure and worries about problems<br />

large manure production<br />

facilities might have in the cold.<br />

But his biggest worry is over the<br />

size of projects such as Bion.<br />

“I’m not suggesting that we go<br />

back to 100-cow dairies,” he<br />

said. “I’m suggesting the scale<br />

ramp up at a reasonable rate and<br />

we look at the problems. As size<br />

increases, the potential for<br />

problems increases exponentially.”<br />

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will benefit<br />

Franklin users<br />

PRNEWSWIRE<br />

PLATTSBURGH— In a continuing<br />

effort to provide the best<br />

wireless service for local residents<br />

in Franklin County, Verizon<br />

Wireless has expanded its<br />

network with a new cell site in<br />

Hogansburg.<br />

The new site improves coverage<br />

and capacity in the towns of<br />

Hogansburg and Rooseveltown,<br />

and along routes 37 and<br />

37C.<br />

Verizon Wireless has invested<br />

nearly $44 billion in the last seven<br />

years — on average, more<br />

than $5 billion every year since<br />

the company was formed — to<br />

increase the coverage and capacity<br />

of its national network<br />

and to add new services, including<br />

wireless data services such<br />

as picture messaging, text messaging<br />

and wireless Internet access.<br />

NationalAccess, the company’s<br />

national high-speed wireless<br />

data network, provides<br />

wireless Internet access at<br />

speeds between 60 and 80 kilobits<br />

per second, with bursts up<br />

to 144 kbps.<br />

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