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There is, however, still room for<br />

improvement, says Stermer, who offers<br />

these examples:<br />

• Ease of work-holder set-up, specifically<br />

for thin leadframes and substrate<br />

handling, currently requiring<br />

many assists and adjustment<br />

• Drifting balls, inconsistent looping<br />

The Windows-based operating system is<br />

“much more user-friendly” compared to<br />

older versions. Yet, Stermer says the<br />

software is unstable, and the process<br />

portability function should be<br />

enhanced. Additionally, many new<br />

parameters are offered only within hidden<br />

screens.<br />

Curtis Escobar, senior process engineer<br />

at CORWIL Technology Corp., a Milpitas,<br />

Calif.-based IC assembler, has some<br />

thoughts about wire bonders, as well.<br />

Current fine-pitch capability with<br />

tight tolerances for bonding force, the<br />

ultrasonics and placement accuracy are<br />

particularly helpful, says<br />

Escobar, for bonding to MEMS,<br />

low-k, thin-layer- and “fragile<br />

structure” die.<br />

Improvement Needed<br />

Troublesome features with wire<br />

bonders, says Escobar, include<br />

mechanical clearance issues, with<br />

increasingly complex and multilevel<br />

packages, PWBs, and so forth.<br />

Also problematic are wire<br />

supply spooling and feed.<br />

“When is the fully automatic<br />

self-wire-threading wire bonder<br />

coming? Escobar ponders.<br />

Wire bonding is both an academic<br />

and practical issue to Dr.<br />

Herbert Reichl of Fraunhofer<br />

IZM, Berlin, Germany.<br />

Worthy of praise, says Prof.<br />

Reichl, is the strong development<br />

trend toward user interfaces<br />

that are intuitive.<br />

Orthodyne’s 3700 Plus is a dual-head, ultrasonic bonder<br />

available as a wedge, ribbon or wire unit.<br />

<strong>Chip</strong> <strong>Scale</strong> <strong>Review</strong> ■ March 2007 ■ [<strong>Chip</strong><strong>Scale</strong><strong>Review</strong>.com] 31

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