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industry news - Chip Scale Review

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Flip-<strong>Chip</strong> Processing Secrets:<br />

Saving Money and Saving Time<br />

Today’s equipment belongs to the next-generation, and would surprise (perhaps amaze) your father. Right: This prototype 45nm Embedded Dynamic<br />

Random Access Memory chip contains over 12 million bits and high-performance logic. (IBM)<br />

The biggest “secret” to successful, automated flip-chip production is<br />

the careful selection of the increasingly intelligent equipment that<br />

makes the technology more affordable, reliable and amazingly accurate.<br />

Your choice of the best tools for your applications is going to result in<br />

your company either saving lots of money, or—alternatively—writing a<br />

check for a dust-gathering behemoth that spends much of its time<br />

sitting in a corner like a wallflower at the prom.<br />

By Terrence E. Thompson,<br />

Senior Editor<br />

[tethompson@aol.com]<br />

Flip-chip technology (it’s a<br />

process, not a package type)<br />

owes much of its current acceptance<br />

to the automated equipment used to<br />

physically flip the chip for attachment.<br />

Another important factor is<br />

the selection of the material sets<br />

required.<br />

Since the lead-free solders now<br />

used require higher melting points<br />

than lead-based solders, it certainly<br />

isn't your father’s flip-chip process<br />

with its much more forgiving temperature<br />

requirements.<br />

36<br />

<strong>Chip</strong> <strong>Scale</strong> <strong>Review</strong> ■ March 2007 ■ [<strong>Chip</strong><strong>Scale</strong><strong>Review</strong>.com]

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