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Santa Rosa Sound Waterline Crossing<br />

Location<br />

Escambia County, FL<br />

Client<br />

ECUA<br />

Project Type<br />

Water<br />

Services<br />

Design<br />

Plans <strong>and</strong> Specs<br />

Permitting<br />

Construction<br />

Administration<br />

Duration<br />

2003<br />

HDD Contractor<br />

Intercon Construction, Inc.<br />

5512 State Road 19 & 113<br />

Waunakee, WI 53597<br />

Office: 608-850-4820<br />

Construction Cost<br />

$2.63 million<br />

Project Description<br />

Prior to this project, the Emerald Coast Utilities Authority<br />

(ECUA) provided potable water to Pensacola Beach via a<br />

16-inch ductile iron river pipe transmission main that was<br />

installed on the old Bob Sikes Bridge, crossing Santa<br />

Rosa Sound until it reached the 125 foot wide<br />

IntraCoastal Waterway Channel. At that point the water<br />

main was divided into two 12-inch water mains that were<br />

strapped to bridge pilings <strong>and</strong> laid under the Channel. In<br />

the fall <strong>of</strong> 2001, divers found a subsurface leak in one <strong>of</strong><br />

the 12-inch water lines. The ECUA repaired the leak <strong>and</strong><br />

ordered a complete inspection <strong>of</strong> the 12-inch water lines,<br />

which determined that additional repairs were required.<br />

<strong>Hatch</strong> <strong>Mott</strong> MacDonald (HMM), was retained by the<br />

ECUA to design the repairs <strong>and</strong> solicit quotes from local<br />

diving companies to perform the work.<br />

After the repairs were completed, the ECUA decided to<br />

replace the existing 16-inch water main which, due to its<br />

aerial installation on the bridge, was exposed to a continuously humid saltwater environment along<br />

with potential damage by marine vessels either hitting the bridge or snagging the shallowly buried<br />

<strong>pipeline</strong> crossing under the IntraCoastal Waterway. The staff discussed alternate construction<br />

methods for installing the replacement water transmission main under Santa Rosa Sound, a distance<br />

<strong>of</strong> approximately 5,300 feet. The horizontal directional drill (HDD) method <strong>of</strong> construction for the<br />

replacement water transmission main was selected. HMM had previously provided engineering <strong>and</strong><br />

construction administration <strong>services</strong> to the ECUA for water main <strong>and</strong> sewage force main<br />

installations by the HDD method <strong>of</strong> construction. HMM prepared a detailed surface <strong>and</strong> subsurface<br />

survey <strong>of</strong> the proposed water main route. ECUA staff provided design input to the HMM team for<br />

the components <strong>of</strong> the desired water transmission main. HMM staff completed the design <strong>and</strong><br />

obtained the regulatory approvals for the project in the spring <strong>of</strong> 2002, <strong>and</strong> the request for bids went<br />

out. When bids were received for the project, the low bidder was InterCon Construction Inc, <strong>of</strong><br />

Madison, Wisconsin. Construction <strong>of</strong> the project was completed in 2003.<br />

HMM Role<br />

<strong>Hatch</strong> <strong>Mott</strong> MacDonald (HMM) was responsible for all<br />

aspects <strong>of</strong> the transmission main design, preparation <strong>of</strong><br />

plans <strong>and</strong> specifications for public bid, cost estimates,<br />

permit applications <strong>and</strong> construction administration<br />

<strong>services</strong>.<br />

Project Highlights<br />

• The project consisted <strong>of</strong> the installation <strong>of</strong> a 5,300 LF<br />

24-inch HDPE water main in a 30-inch steel casing under the Santa Rosa Sound <strong>and</strong> the<br />

Intracoastal Waterway using the HDD method <strong>of</strong> construction.<br />

• The water main was installed in up to 30 feet <strong>of</strong> water at a depth <strong>of</strong> 30-35 feet below the bottom.<br />

• The 24-inch water transmission main <strong>and</strong> accessory facilities were installed at a cost <strong>of</strong> $2.63<br />

million.<br />

• A coordinated <strong>and</strong> cooperative team effort by staff <strong>of</strong><br />

the ECUA, HMM, InterCon, <strong>and</strong> local regulatory<br />

agencies proved that a long distance HDD project,<br />

even with confined working conditions, could be<br />

successfully completed for the benefit <strong>of</strong> the public on<br />

Pensacola Beach.

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