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Service Handbook - AO Smith Water Heaters

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6. Disconnect the 24 Volt power wires to the 24 Volt Gas Valve at the two spade connectors in the wiring<br />

harness to the valve, see Figure 14 below.<br />

7. Disconnect the Blower Prover switch sensing tube from the Combustion Blower outlet sensing port, see<br />

Figure 14 below.<br />

8. Turn off the supply gas to the water heater at the main gas shutoff valve serving the water heater.<br />

9. Disconnect the supply gas line to the water heater at the water heater's 24 Volt Gas Valve.<br />

10. If the water heater has been installed in a Direct Vent configuration, disconnect the intake air pipe at the<br />

intake air connection on the water heater, see Figure 14 below.<br />

11. Loosen the hose clamp closest to the Venturi on the Intake Air Elbow and remove the Intake Air Elbow<br />

and Intake Air Connection fitting as assembled unit, see Figure 14 below.<br />

12. Using a small socket wrench with a 1/8 inch hex attachment or a long (8-10”) T handle 1/8 inch hex (allen<br />

key) wrench remove the four hex head machine screws that hold the Combustion Blower to the Burner<br />

Adapter, see Figure 15 on page 16.<br />

13. Lift the Combustion Blower up and off of the Burner Adapter, see Figure 15 on page 16.<br />

14. Remove the orange silicone gasket.<br />

15. Ensure the Blower Discharge Orifice is present and seated properly on top of the Burner Adapter, see<br />

Figure 10 on page 13.<br />

16. See the <strong>Service</strong> Notes below for additional information.<br />

Combustion Blower Installation<br />

17. To re-install the Combustion Blower follow the steps for removal in reverse order.<br />

18. Install a new orange silicone gasket between the Combustion Blower and the Burner Adapter.<br />

19. Do not overtighten the Combustion Blower hex head screws during installation, torque should be<br />

approximately 3 foot lbs.<br />

20. Restore power to the water heater and run it through at least one complete heating cycle before leaving<br />

to ensure it is operating properly.<br />

COMBUSTION BLOWER ASSEMBLY TOP VIEW<br />

HOSE<br />

CLAMP<br />

INTAKE AIR<br />

ELBOW<br />

VENTURI<br />

COMBUSTION BLOWER<br />

OUTLET SENSING PORT<br />

24 VOLT GAS VALVE<br />

WIRING HARNESS<br />

SPADE CONNECTORS<br />

24 VOLT GAS VALVE<br />

COMBUSTION<br />

BLOWER<br />

SUPPLY GAS CONNECTION<br />

INTAKE AIR CONNECTION FITTING<br />

Figure 14<br />

Servicing should only be performed by a Qualified <strong>Service</strong> Agent<br />

15

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