Raychem Heatshrink Products - RB Racing

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Molded Parts — Materials -125 Flexible Fluoropolymer Product Facts ■ Flame retardant ■ Abrasion and cut through resistance ■ High temperature resistance ■ High fluid resistance ■ Environmentally sealed Applications A heat-shrinkable, flame retardant, fluid and high temperature resistant, modified fluoropolymer molding compound. -125 molded parts are ideal for use in applications where resistance to the effects of N.B.C. agent exposure and decontamination, combined with excellent abrasion resistance is required. A range of shapes is available. -125 molded parts are recommended for use in System 300. Use the System 300 family of parts in military applications where excellent high temperature performance, coupled with resistance to the effects of N.B.C. agent exposure and decontamination, and good physical and chemical properties are a requirement. System 300 jacketing is based on a modified fluoropolymer and features a one part epoxy adhesive in tape form. Installation This specification covers the requirements for one type of electrically insulating molded component whose dimensions will reduce to a predetermined size upon the application of heat in excess of 160°C ± 3°C [320°F ± 5°F]. Operating Temperature Range -65°C to 200°C [-85°F to 392°F] Specifications/Approvals RT-1334 10124 Product Characteristics Physical Elastic Memory Percent 275 minimum expansion 90 minimum retraction Section 4.3.2 Tensile Strength psi (MPa) 4000 minimum (27.5) Section 4.3.3 Ultimate Elongation Percent 300 minimum ASTM D 412 Secant Modulus psi (MPa) 100,000 maximum (689) Section 4.3.4 ASTM D 882 Specific Gravity — 1.85 maximum ASTM D 792 Low Temperature Flexibility 4 hours at -57 ± 3°C [-70 ± 5°F] — No cracking Section 4.3.5 Heat Shock 4 hours at 300 ± 5°C [572 ± 9°F] — No dripping, flowing or cracking Section 4.3.6 Heat Resistance 168 hours at 250 ± 5°C [482 ± 9°F] — — Section 4.3.7.1 Followed by tests for: Tensile Strength psi (MPa) 3500 minimum (24.1) Section 4.3.3 Ultimate Elongation Percent 250 minimum Section 4.3.3 2000 hours at 150 ± 3°C [302 ± 5°F] — — Section 4.3.7.2 Followed by tests for: Tensile Strength psi (MPa) 3500 minimum (24.1) Section 4.3.3 Ultimate Elongation Percent 250 minimum Section 4.3.3 Catalog 1308940 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 5-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
Molded Parts — Materials -125 (Continued) Product Characteristics (Continued) Electrical Dielectric Strength Volts/mil (kV/mm) 300 minimum (11.9) ASTM D 149 Volume Resistivity ohm-cm 1013 minimum ASTM D 257 Chemical Corrosive Effect Section 4.3.8 16 hours at 175 ± 3°C [347 ± 5°F] — Noncorrosive ASTM D 2671 Procedure A Flammability Initial Average Time of Burning Seconds 15 maximum ASTM D 635 Average Extent of Burning Inches (mm) 1 maximum (25) After Fluid Immersion 24 hours at 23 ± 3°C [73 ± 5°F] Gasoline, Automotive, Section 4.3.10 Combat MIL-G-3056 Fuel Oil, Diesel VV-F-800 DF-2 Turbine Fuel, Aviation, JP-4 Seconds 30 maximum ASTM D 635 MIL-T-5624 Inches (mm) 1 maximum (25) Average Time of Burning Average Extent of Burning Fungus Resistance — Rating of 1 or less ASTM G 21 Water Absorption 24 hours at 23 ± 3°C [73 ± 5°F] Percent 0.5 maximum ASTM D 570 Fluid Resistance — — Section 4.3.9 24 hours at 23 ± 3°C [73 ± 5°F] Gasoline, Automotive, Combat MIL-G-3056 24 hours at 50 ± 3°C [122 ± 5°F] Fuel Oil Diesel VV-F-800 DF-2 Turbine Fuel, Aviation, JP-4 MIL-T-5624 Electrolyte 10873919 5% Salt Solution O-S-1926 Anti-Icing & Defrosting Fluid MIL-A-8243 Lube Oil, Aircraft, Synthetic MIL-L-23699 Lube Oil MIL-L-2104 Lube Oil, Aircraft, Synthetic MIL-L-7808 24 hours at 100 ± 3°C [212 ± 5°F] Hydraulic Fluid, Synthetic MIL-H-46170 4 hours at 50 ± 3°C [122 ± 5°F] Cleaning Compound PC-437 5 hours at 23 ± 3°C [73 ± 5°F] Decontaminating Agent, DS-2 MIL-D-50030 Decontaminating Agent STB MIL-D-12468 Followed by tests for: Tensile Strength psi (MPa) 3000 minimum (20.7) Section 4.3.3 Ultimate Elongation Percent 250 minimum Section 4.3.3 Weight Increase Percent 3 maximum Section 4.3.9 Adhesive Compatibility Lap Shear Strength psi (kPa) 100 minimum (689) Section 4.3.11 NSM to S-1264 to DCNS Nuclear Radiation Resistance Section 4.3.12 Followed by tests for: Tensile Strength Ultimate Elongation psi (MPa) Percent 4000 (27.6) 250 Section 4.3.3 10 Heat-Shrink Tubing, Molded Parts and Adhesives Catalog 1308940 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 5-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171 10125
Page 1 and 2:
Molded Parts Part Numbering System
Page 3 and 4:
Adhesives Table of Contents Tyco El
Page 5 and 6:
Adhesives Adhesive/Sealant Product
Page 7 and 8:
Adhesives Installation Guide Substr
Page 9 and 10:
Adhesives Installation Guide (Conti
Page 11 and 12:
Heat-Shrink Tubing, Molded Parts an
Page 13 and 14:
Heat-Shrink Tubing, Molded Parts an
Page 15 and 16:
Single-Wall Tubing CRN (Continued)
Page 17 and 18:
Single-Wall Tubing DCPT (Continued)
Page 19 and 20:
Single-Wall Tubing DR-25 (Continued
Page 21 and 22:
Single-Wall Tubing MicroFit (Contin
Page 23 and 24:
Single-Wall Tubing NT/NTFR (Continu
Page 25 and 26:
Single-Wall Tubing NT-MIL (Continue
Page 27 and 28:
Single Wall Tubing RNF-100 (Continu
Page 29 and 30:
Single Wall Tubing RNF-150 (Continu
Page 31 and 32:
Single Wall Tubing RNF-3000 (Contin
Page 33 and 34:
Single Wall Tubing RP-4800 (Continu
Page 35 and 36:
Single Wall Tubing RT-3 (Continued)
Page 37 and 38:
Single Wall Tubing RT-375 (Continue
Page 39 and 40:
Single Wall Tubing RT555 (Continued
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Single Wall Tubing RW-175 (Continue
Page 43 and 44:
Single Wall Tubing SFR (Continued)
Page 45 and 46:
Single Wall Tubing SRFR (Continued)
Page 47 and 48:
Single Wall Tubing Versafit (Contin
Page 49 and 50:
Single Wall Tubing Versafit V4 (Con
Page 51 and 52:
Single Wall Tubing Viton/Viton-HW/V
Page 53 and 54:
Single Wall Tubing ZH-100 (Continue
Page 55 and 56:
Single Wall Tubing ZHTM (Continued)
Page 57 and 58:
Adhesive Lined Tubing ATUM (Continu
Page 59 and 60:
Adhesive Lined Tubing DWP-125 (Cont
Page 61 and 62:
Adhesive Lined Tubing ES1000 (Conti
Page 63 and 64:
Adhesive Lined Tubing ES2000 (Conti
Page 66 and 67:
Adhesive Lined Tubing HCTE Helical
Page 68 and 69:
Adhesive Lined Tubing PD Caps Semi-
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Adhesive Lined Tubing RayBlock 85 H
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Adhesive Lined Tubing RayBlock 105
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Adhesive Lined Tubing SCL Semirigid
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Adhesive Lined Tubing SCT Flame-Ret
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Adhesive Lined Tubing TAT-125 Adhes
Page 80 and 81:
Heavy-Walled Tubing BSTS/BSTS-FR Ge
Page 82 and 83:
Heavy-Walled Tubing HF High-Flex, H
Page 84 and 85: Heavy-Walled Tubing HRHF/HRNF/HRSR
Page 86 and 87: Heavy-Walled Tubing SST/SST-FR Self
Page 88 and 89: Heavy-Walled Tubing XFFR Halogen-Fr
Page 90 and 91: Molded Parts Shapes Introduction Ra
Page 92 and 93: Molded Parts Shape Selection Tables
Page 94 and 95: Molded Parts Part Numbering System
Page 96 and 97: Molded Parts Visual Selection Guide
Page 108 and 109: Molded Parts Boot Adapter Selection
Page 110 and 111: Molded Parts Boot Adapter Selection
Page 112 and 113: Molded Parts — Materials -3 Semi-
Page 114 and 115: Molded Parts — Materials -4 Flexi
Page 116 and 117: Molded Parts — Materials -12 Modi
Page 118 and 119: Molded Parts — Materials -25 Flui
Page 120 and 121: Molded Parts — Materials -25S Flu
Page 122 and 123: Molded Parts — Materials -50 Flui
Page 124 and 125: Molded Parts — Materials -51 Chem
Page 126 and 127: Molded Parts — Materials -55 Flex
Page 128 and 129: Molded Parts — Materials -71 Semi
Page 130 and 131: Molded Parts — Materials -100 Low
Page 132 and 133: Molded Parts — Materials -100S Lo
Page 136 and 137: Molded Parts — Caps End Caps, 101
Page 138 and 139: Molded Parts — Caps SSC Heat-Shri
Page 140 and 141: Molded Parts — Boots 202A111 to 1
Page 142 and 143: Molded Parts — Boots 202D121 to 1
Page 146 and 147: R Tan Tan Molded Parts — Boots 20
Page 148 and 149: Molded Parts — Boots 202K121 to 1
Page 156 and 157: Molded Parts — Boots 222F211 to 2
Page 162 and 163: Molded Parts — Feedthroughs 207W2
Page 164 and 165: Molded Parts — Transition 301A511
Page 170 and 171: Molded Parts — Transition 382C312
Page 174 and 175: Molded Parts — Transition QFT Con
Page 176 and 177: Molded Parts — Transition SSB, T,
Page 178 and 179: Molded Parts — Accessories 202W30
Page 180 and 181: Molded Parts — Accessories 400W24
Page 182 and 183: Molded Parts — Accessories CES Ch
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Molded Parts — Accessories CES (C
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Molded Parts — Accessories RayOLO
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Molded Parts — Accessories shrink
Page 190 and 191:
Molded Parts shrinkHOoP (Continued)
Page 192 and 193:
XL Products Ordering Information (C
Page 194 and 195:
Adhesives Adhesive/Sealant Product
Page 196 and 197:
Adhesives Installation Guide Substr
Page 198 and 199:
Adhesives Installation Guide (Conti
Page 200 and 201:
Application Tooling CV-1981 and CV-
Page 202 and 203:
Application Tooling HL1802E and HL2
Page 204 and 205:
Application Tooling Product Facts
Page 206 and 207:
Application Tooling Model 16B Belt
Page 208 and 209:
Application Tooling Product Facts
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Application Tooling Model 81CE Disc
Page 212 and 213:
Application Tooling Model 105 Tunne
Page 214:
Application Tooling ThermoGun HG Ho
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