Raychem Heatshrink Products - RB Racing

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Adhesives Installation Guide (Continued) Molded Parts Pre-coated with Thermoplastic Adhesive Connector Boot 1. Degrease the area of the adapter to which the boot will be bonded, using appropriate solvent on a paper tissue or clean cloth. Do not abrade the adapter or inside surface of the boot. 2. Lightly abrade the bonding area of the cable jacket with #320 emery cloth, then wipe off loose particles with a tissue or clean cloth dampened with solvent. 3. Position the boot on the adapter and cable. Apply heat starting at the connector end. 4. Recover the connector end of the boot onto the adapter and continue heating until the area is fully recovered and the adhesive is properly melted. 5. Complete the recovery of the boot, continuing toward the cable end of the boot until the part is fully recovered and the adhesive is properly melted. The adhesive should form a bead or fillet between the cable and boot when fully melted. 6. With a clean cloth, remove excess adhesive from all areas immediately. 7. Follow the curing conditions outlined in this guide. Transition 1. Lightly abrade the bonding area of the cable jacket with #320 emery cloth, then wipe off loose particles with a tissue or clean cloth dampened with solvent. 2. Center the molded part over the transition area. 3. Apply heat to the center of the transition. Recover one leg of the transition, moving heat from the center of the transition to the adhesive opening of the leg. Repeat the procedure on each leg of the transition. 4. Continue heating each end until the part is fully recovered and the adhesive has properly melted. The adhesive should form a bead or fillet between the cable and transition when fully melted. 5. Follow the curing conditions specified for “thermosets” in the “Adhesive/Sealant Product Characteristics Table” on pages 10184 and 10185. 10188 Catalog 1308940 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 5-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
Application Tooling AA-400 Super Heater Compressed-Air Heating Tool Product Facts ■ Automatic power cut-off switch to protect heating element if air flow is interrupted ■ Pressure regulator and gauge for adjusting air flow and temperature ■ Indicator light that goes on when power is applied to heating element ■ Very focused heat ■ Wide variety of reflectors available ■ Excellent tool for small items and confined areas Applications Used for installing heatshrinkable tubing in multiple applications. Excellent for installing SolderSleeve devices (wire-to-pin applications) and SolderTacts contacts. Specifications Utility Requirements Electrical Air (oil free) 120-V model: 120 Vac, 4 A, 50–60 Hz 240-V model: 240 Vac, 2 A, 50–60 Hz 60 psig minimum, 5 cfm Ordering Information Model Voltage Description Part No. AA-400 Super Heater with stand, needlepoint tip, 120 Vac AA-400-32 582602-000 Mini SolderSleeve reflector, and input air filter 240 Vac (CE version) AA-400-200 281917-000 Accessories and Replacement Parts Part No. Description NSN Stock No. SolderSleeve reflector 979646-000 AA-400-94 4940-00-609-4993 Needlepoint tip 979647-000 AA-400-96 4940-00-148-9847 Boot and tubing tip 979691-000 AA-400-101 4940-00-148-9848 Mini SolderSleeve reflector 979663-000 AA-400-102 4940-01-043-7634 Low-flow tip 979672-000 AA-400-103 3439-01-173-8810 Element replacement kit, 120 V 013750-000 AA-400-128 — Element replacement kit, 240 V (CE) 444179-000 AA-400-228 — Stand 979649-000 AA-400-09 — Input air filter 979673-000 AA-400-P-Y-92 — 10 Heat-Shrink Tubing, Molded Parts and Adhesives Catalog 1308940 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 5-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171 10189
Page 1 and 2:
Molded Parts Part Numbering System
Page 3 and 4:
Adhesives Table of Contents Tyco El
Page 5 and 6:
Adhesives Adhesive/Sealant Product
Page 7 and 8:
Adhesives Installation Guide Substr
Page 9 and 10:
Adhesives Installation Guide (Conti
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Heat-Shrink Tubing, Molded Parts an
Page 13 and 14:
Heat-Shrink Tubing, Molded Parts an
Page 15 and 16:
Single-Wall Tubing CRN (Continued)
Page 17 and 18:
Single-Wall Tubing DCPT (Continued)
Page 19 and 20:
Single-Wall Tubing DR-25 (Continued
Page 21 and 22:
Single-Wall Tubing MicroFit (Contin
Page 23 and 24:
Single-Wall Tubing NT/NTFR (Continu
Page 25 and 26:
Single-Wall Tubing NT-MIL (Continue
Page 27 and 28:
Single Wall Tubing RNF-100 (Continu
Page 29 and 30:
Single Wall Tubing RNF-150 (Continu
Page 31 and 32:
Single Wall Tubing RNF-3000 (Contin
Page 33 and 34:
Single Wall Tubing RP-4800 (Continu
Page 35 and 36:
Single Wall Tubing RT-3 (Continued)
Page 37 and 38:
Single Wall Tubing RT-375 (Continue
Page 39 and 40:
Single Wall Tubing RT555 (Continued
Page 41 and 42:
Single Wall Tubing RW-175 (Continue
Page 43 and 44:
Single Wall Tubing SFR (Continued)
Page 45 and 46:
Single Wall Tubing SRFR (Continued)
Page 47 and 48:
Single Wall Tubing Versafit (Contin
Page 49 and 50:
Single Wall Tubing Versafit V4 (Con
Page 51 and 52:
Single Wall Tubing Viton/Viton-HW/V
Page 53 and 54:
Single Wall Tubing ZH-100 (Continue
Page 55 and 56:
Single Wall Tubing ZHTM (Continued)
Page 57 and 58:
Adhesive Lined Tubing ATUM (Continu
Page 59 and 60:
Adhesive Lined Tubing DWP-125 (Cont
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Adhesive Lined Tubing ES1000 (Conti
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Adhesive Lined Tubing ES2000 (Conti
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Adhesive Lined Tubing HCTE Helical
Page 68 and 69:
Adhesive Lined Tubing PD Caps Semi-
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Adhesive Lined Tubing RayBlock 85 H
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Adhesive Lined Tubing RayBlock 105
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Adhesive Lined Tubing SCL Semirigid
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Adhesive Lined Tubing SCT Flame-Ret
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Adhesive Lined Tubing TAT-125 Adhes
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Heavy-Walled Tubing BSTS/BSTS-FR Ge
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Heavy-Walled Tubing HF High-Flex, H
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Heavy-Walled Tubing HRHF/HRNF/HRSR
Page 86 and 87:
Heavy-Walled Tubing SST/SST-FR Self
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Heavy-Walled Tubing XFFR Halogen-Fr
Page 90 and 91:
Molded Parts Shapes Introduction Ra
Page 92 and 93:
Molded Parts Shape Selection Tables
Page 94 and 95:
Molded Parts Part Numbering System
Page 96 and 97:
Molded Parts Visual Selection Guide
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Page 100 and 101:
Page 102 and 103:
Page 104 and 105:
Page 106 and 107:
Page 108 and 109:
Molded Parts Boot Adapter Selection
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Molded Parts Boot Adapter Selection
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Molded Parts — Materials -3 Semi-
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Molded Parts — Materials -4 Flexi
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Molded Parts — Materials -12 Modi
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Molded Parts — Materials -25 Flui
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Molded Parts — Materials -25S Flu
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Molded Parts — Materials -50 Flui
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Molded Parts — Materials -51 Chem
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Molded Parts — Materials -55 Flex
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Molded Parts — Materials -71 Semi
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Molded Parts — Materials -100 Low
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Molded Parts — Materials -100S Lo
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Molded Parts — Materials -125 Fle
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Molded Parts — Caps End Caps, 101
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Molded Parts — Caps SSC Heat-Shri
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Molded Parts — Boots 202A111 to 1
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Molded Parts — Boots 202D121 to 1
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Molded Parts — Boots 202D921 to 9
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R Tan Tan Molded Parts — Boots 20
Page 148 and 149: Molded Parts — Boots 202K121 to 1
Page 150 and 151: Molded Parts — Boots 214A311 to 3
Page 154 and 155: Molded Parts — Boots 222D211 to 2
Page 156 and 157: Molded Parts — Boots 222F211 to 2
Page 162 and 163: Molded Parts — Feedthroughs 207W2
Page 164 and 165: Molded Parts — Transition 301A511
Page 170 and 171: Molded Parts — Transition 382C312
Page 174 and 175: Molded Parts — Transition QFT Con
Page 176 and 177: Molded Parts — Transition SSB, T,
Page 178 and 179: Molded Parts — Accessories 202W30
Page 180 and 181: Molded Parts — Accessories 400W24
Page 182 and 183: Molded Parts — Accessories CES Ch
Page 184 and 185: Molded Parts — Accessories CES (C
Page 186 and 187: Molded Parts — Accessories RayOLO
Page 188 and 189: Molded Parts — Accessories shrink
Page 190 and 191: Molded Parts shrinkHOoP (Continued)
Page 192 and 193: XL Products Ordering Information (C
Page 194 and 195: Adhesives Adhesive/Sealant Product
Page 196 and 197: Adhesives Installation Guide Substr
Page 200 and 201: Application Tooling CV-1981 and CV-
Page 202 and 203: Application Tooling HL1802E and HL2
Page 204 and 205: Application Tooling Product Facts
Page 206 and 207: Application Tooling Model 16B Belt
Page 208 and 209: Application Tooling Product Facts
Page 210 and 211: Application Tooling Model 81CE Disc
Page 212 and 213: Application Tooling Model 105 Tunne
Page 214: Application Tooling ThermoGun HG Ho
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Raychem Heatshrink Products - RB Racing

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