Raychem Heatshrink Products - RB Racing

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Application Tooling Product Facts ■ Automatic cycle start once heater is manually positioned over product, which gives improved process control (recommended for adhesive lined heat-shrinkable tubing e.g. sealing applications) ■ Automatic heating head retraction at end of cycle prevents damage to components ■ Multiple product fixture assemblies give increased process rates ■ Cooling fan above each fixture assembly maintains holding fixture at an acceptable temperature IR-1891 Shuttle Machine — Twin Workstation Heater for Multiple Installation of Short Length Tubing Products Applications The IR-1891 is suitable for the installation of a range of Raychem heat-shrinkable tubing products onto a variety of small components, e.g. ring terminals, FASTON terminals and small connectors etc. The machine is provided with two work stations and a moveable heating head. Each workstation is provided with supports for tooling fixtures (which must be specified and ordered separately). These support the workpieces and locate the tubing products. The operator loads the workpieces into the fixtures at one of the workstations, ensures that the tubing product is correctly positioned and then slides the heat head into position before initiating the heating cycle. The operator then continues with loading/ unloading the other work station whilst the heating cycle is taking place. The IR-1891-220V-Shuttle- Retn is provided with closed loop temperature control and in addition the heat head is ‘locked’ into position by use of an electromagnet during the heating cycle. Once the other workstation has been loaded and the first installation is complete, the heat head is moved into position over the product and the next heating cycle initiated. Heating times vary typically from 3 to 30 seconds depending on the size and type of tubing product. Process rates up to 1200 pieces/hour can be achieved depending on the heating time and the time taken by the operator to load unload the workpieces. The installation temperature/power can be varied according to product type/size and required cycle times. The heating elements, which are continuously energized, are of the infrared medium wave length type and consist of a coiled resistance wire contained in quartz glass tubes. The closed loop temperature control uses similar elements but having integral thermocouple sensors. 10194 Catalog 1308940 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 5-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
Application Tooling IR-1891 Shuttle Machine — Twin Workstation Heater for Multiple Installation of Short Length Tubing Products (Continued) Technical Specification Electrical Supply 230 V Single Phase Power Consumption 1600 W Operating Temperature 650°C max Process Rate 1200 / hour maximum depending on application and operator Heating Times 3 to 20 seconds depending on application System Noise < 70 dB Dimensions – 508636-000 L1100 x H650 x D500 [L43 x H25 x D20] Dimensions – 613148-000 / 167309-000 / 289588-000 L1100 x H900 x D500 [L43 x H35 x D20] Base Plate Dimensions 289588-000 / 167309-000 L1040 x D450 [L41 x D18] Base Plate Dimensions 613148-000 L1040 x D397 [L41 x D16] Product Range Wide range of Raychem tubing products in particular LSTT, RNF-3000, RNF-100, HTAT, ATUM. Maximum diameter 20 [0.8] and maximum length 60 [2.0] Ordering Information Description Part No. * IR-1891-220V-Shuttle-Retn 289588-000 * IR-1891-220V-Retn-Syl 613148-000 Note: The descriptions given here DO NOT include the supply of the necessary tooling fixtures.These are designed for each individual application. Accessories Description Part No. 184947-000 Auto-Return-Kit IR-1891-Heater-Return-Kit For use on non-preferred IR-1891-220V-shuttle-std serial nos 400 and above Note: A range of tooling fixtures designed for previous applications are available. Please contact Tyco Electronics for details. 10 Heat-Shrink Tubing, Molded Parts and Adhesives Catalog 1308940 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 5-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171 10195
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Molded Parts Part Numbering System
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Adhesives Table of Contents Tyco El
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Adhesives Adhesive/Sealant Product
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Adhesives Installation Guide Substr
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Adhesives Installation Guide (Conti
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Heat-Shrink Tubing, Molded Parts an
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Heat-Shrink Tubing, Molded Parts an
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Single-Wall Tubing CRN (Continued)
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Single-Wall Tubing DCPT (Continued)
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Single-Wall Tubing DR-25 (Continued
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Single-Wall Tubing MicroFit (Contin
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Single-Wall Tubing NT/NTFR (Continu
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Single-Wall Tubing NT-MIL (Continue
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Single Wall Tubing RNF-100 (Continu
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Single Wall Tubing RNF-150 (Continu
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Single Wall Tubing RNF-3000 (Contin
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Single Wall Tubing RP-4800 (Continu
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Single Wall Tubing RT-3 (Continued)
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Single Wall Tubing RT-375 (Continue
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Single Wall Tubing RT555 (Continued
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Single Wall Tubing RW-175 (Continue
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Single Wall Tubing SFR (Continued)
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Single Wall Tubing SRFR (Continued)
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Single Wall Tubing Versafit (Contin
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Single Wall Tubing Versafit V4 (Con
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Single Wall Tubing Viton/Viton-HW/V
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Single Wall Tubing ZH-100 (Continue
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Single Wall Tubing ZHTM (Continued)
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Adhesive Lined Tubing ATUM (Continu
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Adhesive Lined Tubing DWP-125 (Cont
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Adhesive Lined Tubing ES1000 (Conti
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Adhesive Lined Tubing ES2000 (Conti
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Adhesive Lined Tubing HCTE Helical
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Adhesive Lined Tubing PD Caps Semi-
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Adhesive Lined Tubing RayBlock 85 H
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Adhesive Lined Tubing RayBlock 105
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Adhesive Lined Tubing SCL Semirigid
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Adhesive Lined Tubing SCT Flame-Ret
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Adhesive Lined Tubing TAT-125 Adhes
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Heavy-Walled Tubing BSTS/BSTS-FR Ge
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Heavy-Walled Tubing HF High-Flex, H
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Heavy-Walled Tubing HRHF/HRNF/HRSR
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Heavy-Walled Tubing SST/SST-FR Self
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Heavy-Walled Tubing XFFR Halogen-Fr
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Molded Parts Shapes Introduction Ra
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Molded Parts Shape Selection Tables
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Molded Parts Part Numbering System
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Molded Parts Visual Selection Guide
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Molded Parts Boot Adapter Selection
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Molded Parts Boot Adapter Selection
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Molded Parts — Materials -3 Semi-
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Molded Parts — Materials -4 Flexi
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Molded Parts — Materials -12 Modi
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Molded Parts — Materials -25 Flui
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Molded Parts — Materials -25S Flu
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Molded Parts — Materials -50 Flui
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Molded Parts — Materials -51 Chem
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Molded Parts — Materials -55 Flex
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Molded Parts — Materials -71 Semi
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Molded Parts — Materials -100 Low
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Molded Parts — Materials -100S Lo
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Molded Parts — Materials -125 Fle
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Molded Parts — Caps End Caps, 101
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Molded Parts — Caps SSC Heat-Shri
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Molded Parts — Boots 202A111 to 1
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Molded Parts — Boots 202D121 to 1
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Molded Parts — Boots 202D921 to 9
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R Tan Tan Molded Parts — Boots 20
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Molded Parts — Boots 202K121 to 1
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Page 154 and 155: Molded Parts — Boots 222D211 to 2
Page 156 and 157: Molded Parts — Boots 222F211 to 2
Page 158 and 159: Molded Parts — Boots 234A011 to 0
Page 160 and 161: Molded Parts — Boots 234A611 to 6
Page 162 and 163: Molded Parts — Feedthroughs 207W2
Page 164 and 165: Molded Parts — Transition 301A511
Page 170 and 171: Molded Parts — Transition 382C312
Page 174 and 175: Molded Parts — Transition QFT Con
Page 176 and 177: Molded Parts — Transition SSB, T,
Page 178 and 179: Molded Parts — Accessories 202W30
Page 180 and 181: Molded Parts — Accessories 400W24
Page 182 and 183: Molded Parts — Accessories CES Ch
Page 184 and 185: Molded Parts — Accessories CES (C
Page 186 and 187: Molded Parts — Accessories RayOLO
Page 188 and 189: Molded Parts — Accessories shrink
Page 190 and 191: Molded Parts shrinkHOoP (Continued)
Page 192 and 193: XL Products Ordering Information (C
Page 194 and 195: Adhesives Adhesive/Sealant Product
Page 196 and 197: Adhesives Installation Guide Substr
Page 198 and 199: Adhesives Installation Guide (Conti
Page 200 and 201: Application Tooling CV-1981 and CV-
Page 202 and 203: Application Tooling HL1802E and HL2
Page 206 and 207: Application Tooling Model 16B Belt
Page 208 and 209: Application Tooling Product Facts
Page 210 and 211: Application Tooling Model 81CE Disc
Page 212 and 213: Application Tooling Model 105 Tunne
Page 214: Application Tooling ThermoGun HG Ho
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Raychem Heatshrink Products - RB Racing

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