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SERVICE MANUAL SERVICE MANUAL - Gas Gas

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In addition to checking the slack, rotate the rear wheel to inspect the<br />

drive chain and sprockets for damaged rollers, loose pin and links,<br />

unevenly or excessively worn teet, and damaged teeth.<br />

Slack Adjustment<br />

- Loosen the rear axle nut and both chain adjuster locknuts.<br />

- Turn the nuts on the chain adjusting bolts evenly until the drive<br />

chain has 30-50 mm. of space between the chain and the swing arm.<br />

To keep the chain and wheel aligned, the notch on the left chain<br />

adjuster should align with the same swing arm mark that the on the<br />

right chain adjuster aligns with.<br />

(B)<br />

(C)<br />

(A)<br />

(A). Axle.<br />

(B). Adjusting nut.<br />

(C). Adjustment bolt.<br />

EC FSE 2003 -28-<br />

NOTE<br />

Wheel alignment can also be checked using the straightedge<br />

or string metod.<br />

WARNING<br />

Misalignment of the wheel will result in abnormal wear and may<br />

result in an unsafe riding condition.<br />

- Tighten the axle nut to 98 N-m. (70ft-lbs).<br />

- Tighten both chain adjuster locknuts.<br />

- Rotate the wheel, measure the chain slack again at the tightest<br />

position, and readjust if necessary.<br />

WARNING<br />

If the axle nut is not securely tightened an unsafe riding<br />

condition may result.<br />

Drive Chain, Chain Guide, Chain Slidder, and Sprockets Wear<br />

Inspection.<br />

When the chain has worn so much that it is more than 2% longer<br />

than when new, it is no longer safe for use and should be replaced.<br />

Whenever the chain is replaced, inspect both the engine and rear<br />

sprockets, and replace them if necessary. Worn sprockets will cause<br />

a new chain to wear quickly.

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