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SERVICE MANUAL SERVICE MANUAL - Gas Gas

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TABLE OF CONTENTS<br />

Foreword..............................................................................4<br />

Important notice................................................................................5<br />

Table of contents .......................................................................6<br />

Specifications.....................................................................................7<br />

Side stand .......................................................................................11<br />

Recomended fuel............................................................1 1<br />

Serial number..................................................................................12<br />

Start the engine ..............................................................................13<br />

Choke button...................................................................................14<br />

Shifting gears ..................................................................................14<br />

Stopping the motorcycle..................................................................15<br />

Break-in...........................................................................................15<br />

Manitenance chart...........................................................................16<br />

Battery.............................................................................................17<br />

Cooling system................................................................................18<br />

Spark plug .......................................................................................21<br />

Clogged air......................................................................................24<br />

Throtlle cable................................................................................... 25<br />

EC FSE 2003 -6-<br />

Clutch . .............................................................................................. 26<br />

Exhaust . system............................................................................... 26<br />

Drive . chain ...................................................................................... 27<br />

Handlebar........................................................................................<br />

. 30<br />

Brakes . ............................................................................................. 30<br />

Steering...........................................................................................<br />

. 32<br />

Steering . blocade ............................................................................. 33<br />

Front . Fork........................................................................................ 34<br />

Rear . suspension ............................................................................. 37<br />

Wheels .............................................................................................39<br />

Lubrication.......................................................................................<br />

. 43<br />

Engine . oil ........................................................................................ 44<br />

Suspension . tuning........................................................................... 47<br />

Preparation . for competition ............................................................. 53<br />

Storage............................................................................................<br />

. 54<br />

<strong>Gas</strong> . <strong>Gas</strong> speedo instructions .......................................................... 54<br />

Troubleshooting...............................................................................<br />

. 56<br />

Warranty . regulations ....................................................................... 61

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