group 18 Trim, Seats and Convertible Top.pdf

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18-18 GROUP l8-Trim, Seats, And Convertible Top FIG. 23 Outside Roof Cover Installation Mustang SECTIONAL VIEW-AA SECT I! R 1361-A ~ FIG. 24 Outside Roof Cover Installation Cougar
PART 18-1-lnterior Trim And Roof Outside Cover 18-19 5. On the Mustang only, loosen the headlining at the roof quarters. 6. Remove the retaining nuts from the right and left hand back side belt mouldings and remove the mouldings. Also the back belt moulding below the rear window on the Cougar (Figs. 23 and 24). 7. Remove the exterior moulding from around the rear window with tool T64P-42006-B or C. 8. Remove the moulding retainers from around the windshield and rear window. 9. Remove the left and right roof side drip rail mouldings. 10. On the Cougar only, remove the right and left weatherstrips and remove the ten retaining screws from each of the weatherstrip retainers and remove the retainers. Also remove the four rivets from each of the drip rail moulding extensions and remove the extensions (Fig. 25). 11. Remove the rivets retaining the right and left drip rail retainers and remove the retainers. The rivets may be drilled out with a 0.128 to 0.132 diameter drill. 12. Clean all mouldings and retainers and clean the excess sealer at the windshield and rear window. 13. Remove the outside roof cover, leaving the staples in place. Remove the old adhesive from the roof area with a scraper or appropriate clean- ing solvent. It is extremely important that the entire roof and drip rail are thoroughly cleaned. INSTALLATION It is necessary that drive nails be substituted during installation for the staples. Seal all unused holes and staples with sealer AB-19560A. 1. Locate the center line on the roof cover using the center punch marks that have been provided in the cover for this purpose. Also mark the center line of the roof to allow for proper alignment of the roof cover. 2. Apply Vinyl Roof Adhesive C5AZ-19C525-A to one half of the roof and the corresponding half of the roof cover, from the center line to the seam. Make certain that the adhesive is not lumpy as it will be objectionable from an appearance standpoint. 3. Carefully align the center lines of the roof cover and roof. Then stretch and smooth the roof cover into position. 4. Apply adhesive to the remaining part of the roof and the corresponding roof cover and install the cover as outlined in the preceeding step. 5. Apply adhesive to the remaining parts of the roof and roof cover, except the window opening. 6. Position the remaining parts of the roof cover to the roof sides and roof quarters, stretch and smooth as necessary. Trim or make any angular cuts in the roof cover around the window openings. On the .cougar only; start below the rear window. 7. Trim all selvage from the cover, leaving about 1/2 inch around the window openings. 8. Apply adhesive to the front pillars and position the cover. 9. Apply adhesive to the window opening areas and stretch the cover into position. Cut the cover from around the moulding retainer studs. 10. Using an awl, pierce the roof cover at intervals of 1 1/2 inches around the window openings. Install the drive nails in each of the holes in the roof cover. Be sure to apply sealer to each of the nails before they are installed. Also take precautions to protect the window glass during this operation. II. Position both drip rail retainers and, with the awl pierce the roof cover at each of the holes. Insta II the seventeen (17) retain ing rivets in the retainers. On the Cougar it is also necessary to install four rivets in the drip moulding extensions. 12. Install the right and left hand drip rail mouldings. VIEW-A .~~ ADHESIVE ~ A J VIEW-B VIEW-C R 1372.A / /' / 0 FIG. 25 Roof Side Rail Weatherstrip Installation-Cougar
Page 1: PART 18-1 PAG E Interior Trim And R
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Page 22 and 23: turnbuckle or eye bolt enough turns
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Page 27 and 28: PART 18-2-Seats 1 8-27 9. Sec.ure t
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Page 31 and 32: the retaining screws. Also install
Page 33 and 34: PART 18-2-Seats 18-33 FIG. 16-Front
Page 35 and 36: 21 Care of Top Fabric , 3 Adjustmen
Page 37 and 38: PART 18-3-Convertible Top 1 8-37 )/
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Page 45 and 46: ~ ~ m M -0 '" ~ il \\\tf) :\/ u \\\
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Page 51: PART 18-3-Convertible Top 1 8-5 1 T

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