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Turner Access<br />

Launches the New<br />

Turner Beam<br />

Working with leading industry suppliers, Turner<br />

Access has developed the Turner X500 series of aluminium<br />

beams.<br />

The access scaffolding not only had to support the<br />

various shape characteristics of the statute but also<br />

had to provide access for the skilled Chinese artisans<br />

to work from.<br />

Göppingen based Strassacker art casting foundry, together<br />

with the Stark engineering consultancy, from Ludwigsburg,<br />

who were commissioned to undertake the costing, calculation<br />

and design of the steel structure, developed an implementation<br />

concept.<br />

As a result, this allowed 250 t and 400 t of bronze and<br />

steel respectively to be formed in a period of only 2 years<br />

thus realising the customer’s conceptual presentation in a<br />

larger than life format.<br />

A total of 1,250 bronze parts were ultimately needed<br />

to assemble the sculpture as a 3D puzzle around the supporting<br />

steel structure. The dimensions were truly enormous:<br />

each of the castings was approximately 3 m² large<br />

and weighed 200 kg, having being elaborately produced by<br />

a partner company in China according to Strassacker specifications<br />

and then shipped to Florida.<br />

The bronze sections, with a combined weight of 268<br />

ton, required 26 shipping containers whilst the associated<br />

440 tons of steel required a further 23 containers. All taking<br />

6 weeks to travel from China to Florida. To hold the<br />

structure together there are are in excess of 18,000 bolts.<br />

The $30 million project is on schedule for completion<br />

by Summer 2015 with finishing touches being finished to<br />

associated features These include a waterfall, fountain,<br />

landscaping and a theatre on Greek mythology. The future<br />

may see a large ferris wheel added to the complex as it<br />

broadens its visitor appeal beyond that of horse racing and<br />

gambling.<br />

• Peri Formwork<br />

• Liebherr<br />

• Skanska USA<br />

• Strassacker Foundry<br />

The Turner Beam (X500) is 500 mm deep and<br />

designed to be stronger and provide greater load<br />

carrying capacities than deeper beams. The new beam<br />

delivers lower weights, better handling and higher installation<br />

productivity.<br />

By comparison with similarly sized beams, design engineers<br />

will need fewer of the new beams to achieve the<br />

same loading, resulting in savings in storage, transport<br />

and handling costs.<br />

The X500 is available in modular lengths from 1 m<br />

to 7 m that can be quickly and simply connected using<br />

aluminium spigots and locking pins, manufactured from<br />

high strength corrosion resistant steel suitable for marine<br />

corrosion environments, to make-up custom lengths<br />

whilst maintaining regular node and vertical spacing.<br />

The beam’s top and bottom horizontals and main<br />

verticals are made from high strength 48.3 mm OD aluminium<br />

tube capable of accepting standard scaffold<br />

couplers.<br />

The beam design also allows for fixing connections<br />

to be made near structural node points. Fixing connections<br />

must only be made and loads must only be applied<br />

directly to the main top and bottom horizontal 48.3 mm<br />

OD tubes and to the main 48.3 mm OD tube verticals<br />

and not to any other part of the beam.<br />

The beam is manufactured in Scotland under a BS<br />

ISO 9001 approved Quality System and has been independently<br />

analysed, assessed and tested to the requirements<br />

of BS EN 12811 and BS EN 1999.<br />

• Turner Access<br />

Contractors World International Vol 6 No 1<br />

Page 25

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