Machine Manual - Production Tool Supply

STARTUP PROCEDURE FOR FRYER MB SERIES MILLS
WITH ANILAM 3000 MK CONTROLLERS
Unpack Machine
1. Remove plastic wrap. Carefully inspect for any damage.
2. Install leveling pads and level machine. (This is usually the responsibility of the rigger or customer)
3. Remove Wooden counterweight SPIKE at top of machine.
Assistance will be necessary to perform the following steps:
4. Using a socket or suitable wrench (Pliers are not recommended) turn the Z
ballscrew clockwise from the top of the screw enough to remove wooden shipping block on table. Be careful not
to let the ratchet/wrench slip backwards.
5. Turn the ratchet/wrench counter clockwise until counterweight chains are taut, and counterweight bar
is free.
6. Remove counterweight bar. At this time you must remove the ratchet/wrench otherwise serious damage could
occur.
7. Install the Z-Axis motor and drive belt, and any other items that may have been removed for shipping purposes.
8. Check that front panel with swivel arm is clear of Z-Axis head motion.
Line voltage check
1. Verify 220/440vac. (+/- 10%) is wired to the main disconnect correctly.
2. Verify 110vac plug is in a 20 amp minimum dedicated receptacle, or the warranty will be voided.
3. The breaker for the 110vac must be a high magnetic breaker. An example is a Square D PN:Q0BHM-20
4. Check all wire connections, relays, contacts and plugs to be sure nothing has become loose. If so, reseat or
tighten before turning on main power.
5. All voltage checks should be recorded on the STARTUP REPORT form.
Machine power-up procedure
1. The electrical cabinet door should remain open until this startup is completed. The switch on the back of the
console (MANUAL/AUTO) should be in the AUTO position.
2. Turn on the main disconnect switch on the electrical cabinet to power up 220/440vac. A pair of pliers may be
used to turn the disconnect rod ¼ turn CW.
3. On the side of the electrical cabinet, the switch marked CONTROL POWER (0/1) should be in the 1 position to
power up 110vac.
4. Press F10 to continue, press ENTER to boot into software.
5. Rotate the E-stop button CW, then press SERVO RESET to engage servo drives.
Electrical manual 3000.doc 4 OF 38 4/30/07