pump body of PPH - Progalva
pump body of PPH - Progalva
pump body of PPH - Progalva
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
ANTIFREEZE SOLUTIONS<br />
ANTIFREEZE SOLUTIONS FOR HEATING PLANTS (NET GEL SANIT, food quality).....................................................3<br />
ANTIFREEZE SOLUTIONS FOR AIRCONDITIONING PLANTS (NET GEL CLIM SANIT, food quality) .......................4<br />
ANTIFREEZE SOLUTIONS FOR HEATING PLANTS (NET GEL RADIA, no food quality) ............................................5<br />
ANTIFREEZE SOLUTIONS FOR AIRCONDITIONING PLANTS (NET GEL CLIM RADIA, no food quality) .................6<br />
ANTIFREEZE SOLUTIONS FOR FIRE PROTECTION SYSTEMS (NET GEL R.I.) ............................................................7<br />
ANTIFREEZE SOLUTIONS FOR HYDROCABLED AND SOLAR PANELS.......................................................................8<br />
> WATER AND INSTALLATION CONDITIONING<br />
DOSING STATION ....................................................................................................................................................................9<br />
MANUAL INJECTORS FOR SMALL PIPES .........................................................................................................................10<br />
FILMLIKE DECALCIFYING / ANTICORROSIVE SOLUTION ..........................................................................................11<br />
> CURATIVE TREATMENT FOR INSTALLATIONS<br />
DECALCIFYING PUMPS<br />
TUBNET CLASSIC INVERSOR .............................................................................................................................................12<br />
TUBNET PRESTIGE ................................................................................................................................................................12<br />
TUBNET 3100 ..........................................................................................................................................................................13<br />
TUBNET 6000 ..........................................................................................................................................................................14<br />
TUBNET 120 AND TUBNET 200 ...........................................................................................................................................15<br />
SOLUTIONS FOR LIMESTONE AND OXIDES’ REMOVAL<br />
DECALCIFYING SOLUTION ON HYDROCHLORIC BASIS .............................................................................................16<br />
DECALCIFYING SOLUTION ON PHOSPHORIC BASIS ....................................................................................................17<br />
DECALCIFYING SOLUTION AND NEUTRALISATION KIT ............................................................................................18<br />
NEUTRALISATION SOLUTIONS<br />
POWDER NEUTRALISER ......................................................................................................................................................19<br />
PASSIVATING, FILMLIKE NEUTRALISER ........................................................................................................................19<br />
NEUTRALISER FOR RESIDUE .............................................................................................................................................19<br />
MUD, LIMESTONE AND OXIDES’ REMOVAL FROM HEATING INSTALLATIONS<br />
MAGNETIC FILTER................................................................................................................................................................20<br />
KIT FOR OXIDES’ AND MUD REMOVAL FROM HEATING INSTALLATIONS ...........................................................25<br />
ALKALINE MUD REMOVAL AGENT..................................................................................................................................26<br />
SOLUTION FOR OXIDES’, LIMESTONE AND MUD REMOVAL ON ORGANIC ACID BASIS....................................27<br />
> PREVENTIVE TREATMENT FOR HEATING INSTALLATIONS<br />
INHIBITORY AND PROTECTIVE AGENTS AGAINST CORROSION AND BACTERIA................................................28<br />
BIOCIDES.................................................................................................................................................................................30<br />
> DESINFECTION TREATMENT FOR INSTALLATIONS<br />
AUTOMATIC TREATMENT ON DOSING LEVELS, PREVENTING CONCENTRATION..............................................34<br />
> ANALYSIS MATERIAL<br />
ANALYSIS ...............................................................................................................................................................................35<br />
2
ANTIFREEZE SOLUTIONS FOR HEATING PLANTS<br />
> Net Gel Sanit<br />
Description:<br />
NET GEL SANIT is an antifreezing agent on monopropylene-glycol basis and corrosion inhibitory agents, used in<br />
central heating circuits with or without warm-water preparation.<br />
Physical and chemical properties:<br />
- Red fluid.<br />
- Density 1,045.<br />
- PH-value: 8,5 – 9.<br />
- Non toxic.<br />
Usage mode:<br />
According to the following table :<br />
Concentration % Density at 20˚C Protection at ˚C<br />
50 1,033 -34<br />
40 1,027 -22<br />
30 1,020 -15<br />
Determining the quantity <strong>of</strong> NET GEL SANIT to be injected:<br />
- By evaluating the capacity <strong>of</strong> the installation to be protected<br />
- By determinating the protection temperature (see table no.1)<br />
Cleaning the installation:<br />
- It is recommended to previously clean the installation.<br />
- If mud or oxides are present they must be removed previous to using antifreezing agents.<br />
- Even when none <strong>of</strong> the above-mentioned substances exist, a complete evacuation and rinsing before NET GEL<br />
SANIT usage is necessary.<br />
Introduction <strong>of</strong> NET GEL SANIT in the pipes by 2 methods:<br />
1 - Filling procedure: Net Gel will be introduced through the highest installation point, for many times , in order to<br />
obtain a homogenous composition.<br />
2 - A mixture <strong>of</strong> water and antifreezing agent can also be used, mixing them in a tub to have it homogenous, the<br />
mixture will then be introduced with an injection <strong>pump</strong> through an evacuation point or a valve.<br />
Quality check for the antifreezing agent mixture:<br />
- Control will be done every 2 years.<br />
- Concentration <strong>of</strong> antifreezing agent: density (see table above).<br />
- Anticorrosive concentration.<br />
Recommendation:<br />
An efficient dosis <strong>of</strong> antifreezing solution is determinated beginning from a concentration <strong>of</strong> minimum 30% for<br />
obtaining a better balance between inhibitory and alkaline reserves .<br />
Reservation:<br />
Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging:<br />
20 l and 200 l can.<br />
User recommendation:<br />
Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
3
ANTIFREEZE SOLUTIONS FOR AIRCONDITIONING PLANTS<br />
> Net Gel Clim Sanit<br />
Description:<br />
NET GEL CLIM SANIT is an antifreezing agent on monopropylene-glycol basis and corrosion inhibitory agents,<br />
used in airconditioning circuits where a fluidification <strong>of</strong> the antifreezing agent at low temperature is necessary.<br />
Physical and chemical properties:<br />
- Red fluid<br />
- Density 1,045.<br />
- PH-value: 8,5 – 9.<br />
- Non toxic.<br />
Usage mode:<br />
According to the following table:<br />
Concentration % Density at 20˚C Protection at ˚C<br />
50 1,035 -33<br />
40 1,030 -21<br />
30 1,024 -14<br />
Determining the quantity <strong>of</strong> NET GEL CLIM SANIT to be injected:<br />
- By evaluating the capacity <strong>of</strong> the installation to be protected<br />
- By determinating the protection temperature (see table no.1)<br />
Cleaning the installation:<br />
- It is recommended to previously clean the installation.<br />
- If mud or oxides are present they must be removed previous to using antifreezing agents.<br />
- Even when none <strong>of</strong> the above-mentioned substances exist, a complete evacuation and rinsing before NET GEL<br />
CLIM SANIT usage is necessary.<br />
Introduction <strong>of</strong> NET GEL CLIM SANIT in the pipes by 2 methods:<br />
1 - Filling procedure: Net Gel will be introduced through the highest installation point, for many times , in order to<br />
obtain a homogenous composition.<br />
2 - A mixture <strong>of</strong> water and antifreezing agent can also be used, mixing them in a tub to have it homogenous, the<br />
mixture will then be introduced with an injection <strong>pump</strong> through an evacuation point or a valve.<br />
Quality check for the antifreezing agent mixture:<br />
- Control will be done every 2 years.<br />
- Antifreezing agent concentration: density (see above table).<br />
- Anticorrosive effect with alkaline pH-value.<br />
Recommendation:<br />
In case <strong>of</strong> huge installations made out <strong>of</strong> various metals a intensifying inhibitory solution may be needed in order to<br />
prevent corrosion (we recommend our consulting).<br />
The ideal dosage beginns from 30% up for a better balance between inhibitory and alkaline reserves.<br />
Reservation:<br />
Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging:<br />
20 l and 200 l can.<br />
User recommendation:<br />
Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
4
ANTIFREEZE SOLUTIONS FOR HEATING PLANTS<br />
> Net Gel Radia<br />
Description:<br />
NET GEL RADIA is an antifreezing agent on monopropylene-glycol basis and corrosion inhibitory agents, used in<br />
central heating circuits.<br />
Physical and chemical properties:<br />
- Red fluid.<br />
- Density 1,100.<br />
- PH-value: 8,5 – 9.<br />
- Toxic.<br />
Usage mode:<br />
According to the following table:<br />
Concentration % Density at 20˚C Protection at ˚C<br />
50 1,062 -35<br />
40 1,051 -25<br />
30 1,037 -16<br />
Determining the quantity <strong>of</strong> NET GEL RADIA to be injected:<br />
- By evaluating the capacity <strong>of</strong> the installation to be protected<br />
- By determinating the protection temperature (see table above)<br />
Cleaning the installation:<br />
- It is recommended to previously clean the installation.<br />
- If mud or oxides are present they must be removed previous to using antifreezing agents.<br />
- Even when none <strong>of</strong> the above-mentioned substances exist, a complete evacuation and rinsing before NET GEL<br />
RADIA usage is necessary.<br />
Introduction <strong>of</strong> NET GEL RADIA in the pipes by 2 methods:<br />
1 - Filling procedure: Net Gel will be introduced through the highest installation point, for many times , in order to<br />
obtain a homogenous composition.<br />
2 - A mixture <strong>of</strong> water and antifreezing agent can also be used, mixing them in a tub to have it homogenous, the<br />
mixture will then be introduced with an injection <strong>pump</strong> through an evacuation point or a valve.<br />
Quality check for the antifreezing agent mixture:<br />
- Control will be done every 2 years.<br />
- Antifreezing agent concentration: density (see above table).<br />
- Anticorrosive effect .<br />
Recommendation:<br />
The ideal dosage beginns from 30% up for a better balance between inhibitory and alkaline reserves.<br />
Reservation:<br />
Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging:<br />
20 l and 200 l can.<br />
User recommendation:<br />
Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
5
ANTIFREEZE SOLUTIONS FOR AIRCONDITIONING PLANTS<br />
> Net Gel Clim Radia<br />
Description:<br />
NET GEL CLIM RADIA is an antifreezing agent on monopropylene-glycol basis and corrosion inhibitory agents,<br />
used in airconditioning circuits where a fluidification <strong>of</strong> the antifreezing agent at low temperature is necessary.<br />
Physical and chemical properties:<br />
- Red fluid.<br />
- Density 1,100.<br />
- pH-value : 8,5 – 9.<br />
- Toxic.<br />
Usage mode:<br />
According to the following table:<br />
Concentration % Density at 20˚C Protection at ˚C<br />
50 1,062 -35<br />
40 1,051 -25<br />
30 1,037 -16<br />
Determining the quantity <strong>of</strong> NET GEL CLIM RADIA to be injected:<br />
- By evaluating the capacity <strong>of</strong> the installation to be protected<br />
- By determinating the protection temperature (see table above)<br />
Cleaning the installation:<br />
- It is recommended to previously clean the installation.<br />
- If mud or oxides are present they must be removed previous to using antifreezing agents.<br />
- Even when none <strong>of</strong> the above-mentioned substances exist, a complete evacuation and rinsing before NET GEL<br />
CLIM RADIA usage is necessary.<br />
Introduction <strong>of</strong> NET GEL CLIM RADIA in the pipes by 2 methods:<br />
1 - Filling procedure: Net Gel will be introduced through the highest installation point, for many times , in order to<br />
obtain a homogenous composition.<br />
2 - A mixture <strong>of</strong> water and antifreezing agent can also be used, mixing them in a tub to have it homogenous, the<br />
mixture will then be introduced with an injection <strong>pump</strong> through an evacuation point or a valve.<br />
Quality check for the antifreezing agent mixture:<br />
- Control will be done every 2 years.<br />
- Antifreezing agent concentration: density (see above table).<br />
- Anticorrosive effect .<br />
Recommendation:<br />
The ideal dosage beginns from 30% up for a better balance between inhibitory and alkaline reserves.<br />
Reservation:<br />
Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging:<br />
20 l and 200 l can.<br />
User recommendation:<br />
Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
6
ANTIFREEZE SOLUTIONS FOR FIRE PROTECTION SYSTEMS<br />
NET GEL R.I.<br />
> Net Gel R.I.<br />
Description:<br />
NET GEL R.I. is an antifreezing agent on monopropylene-glycol basis and corrosion inhibitory agents (protection <strong>of</strong><br />
various metals including aluminium ), alkaline reserves, biocides.<br />
Physical and chemical properties:<br />
- Red fluid.<br />
- Density 1,050.<br />
- pH-value : 7,4.<br />
- Contains a biocide.<br />
Usage mode:<br />
According to the following table:<br />
Concentration % Density at 20˚C Protection at ˚C<br />
50 1,030 -33<br />
40 1,027 -21<br />
30 1,024 -14<br />
Determining the quantity <strong>of</strong> NET GEL R.I. to be injected:<br />
- By evaluating the capacity <strong>of</strong> the installation to be protected<br />
- By determinating the protection temperature (see table above)<br />
Cleaning the installation:<br />
- It is recommended to previously clean the installation.<br />
- If mud or oxides are present they must be removed previous to using antifreezing agents.<br />
- Even when none <strong>of</strong> the above-mentioned substances exist, a complete evacuation and rinsing before NET GEL R.I.<br />
usage is necessary.<br />
Introduction <strong>of</strong> NET GEL R.I. in the installations:<br />
A mixture <strong>of</strong> water and antifreezing agent is to be prepared in a tub, in order to obtain a homogenous mixture.<br />
Reservation:<br />
Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging:<br />
20 l and 200 l can.<br />
User recommendation:<br />
Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
7
Fluigel<br />
Antifreezing Agent for Floor-Heating Plants (made <strong>of</strong> various metals including aluminium).<br />
Hydrocabled Installations.<br />
Solar Panel Installations.<br />
Description:<br />
- FLUIGEL is a fluid on monopropylene-glycol basis, corrosion inhibitory agents, biocide agent and sealing<br />
elements.<br />
- FLUIGEL is a thermic agent with direct usage at foor-heating and solar panel plants.<br />
- The product also treats the corrosion and prevents the developing <strong>of</strong> micro-organisms in these installations.<br />
- FLUIGEL has as main component monopropylene-glykol.<br />
Physical and chemical properties:<br />
- Red fluid.<br />
- Density 1,027.<br />
- pH-value : 7,4.<br />
- Contains 40% MPG.<br />
Usage mode:<br />
- FLUIGEL is ready to use at 25˚C.<br />
- The product must be injected in clean pipes.<br />
- The quality check <strong>of</strong> the fluid is done yearly by controlling the density and the pH-value for a better protection.<br />
- The product can be introduced using injection <strong>pump</strong>s , also supplied by our company (see pages about <strong>pump</strong>s).<br />
Recommendation:<br />
For FLUIGEL to preserve its properties as long as possible, before injecting a complete cleaning <strong>of</strong> all deposits<br />
(limestone, oxides, etc) must be done.<br />
Reservation:<br />
Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging:<br />
20 l and 200 l can.<br />
User recommendation:<br />
Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
8
DOSING STATION<br />
> Hydraulic Dosing Pump with no Electricity or Counter<br />
Dosing Group for Decontamination <strong>of</strong> Sanitary Water Pipes<br />
Group is set on a frame, equipped with:<br />
- A filter 20 μ, flow rate 1200 l/h<br />
- Pressure limitator resistent 4 bar<br />
- A pressure gauge for control<br />
- A storage tank<br />
- A dosing <strong>pump</strong>:<br />
- Minimal flow rate 20 l/h<br />
- Minimal pressure 0,5 bar<br />
- Maximal pressure 5 bar<br />
- Usage temperature 40 ˚C<br />
- Two flexible connection tubes.<br />
Functioning <strong>of</strong> proportional dosing unit:<br />
The water flow, even in small amounts, sets the motor piston in action, which sets the dosing<br />
unit piston in motion, the product is being absorbed and transferred in the pipe water.<br />
1st Phase:<br />
When water flows in, A pushes the piston C, which sets the mixture in motion in C. At the same time the dosing unit piston D absorbs the<br />
product and injects it in the homogenising room.<br />
At the end <strong>of</strong> this phase the admission flaps 2 open and the evacuation flaps 1 close.<br />
2nd Phase:<br />
The B piston falls down and a portion <strong>of</strong> the solution is injected in the homogenisation room. At the inferior end <strong>of</strong> the stroke the evacuation<br />
flaps 1 open and the admission flaps 2 close, the circuit continues.<br />
Connection diagram<br />
Note: the <strong>pump</strong> is adjusted for a 0,2% dose.<br />
- flow rate 2 g/l<br />
- follow the technical instructions <strong>of</strong> the Prochlore product<br />
- dissolving in 50% water is necessary to get to a dose <strong>of</strong> 150 mg/l .<br />
- calculation: in 1 liter Prochlore with 48˚concentration there are 152 g <strong>of</strong> free chlorine: 152.000 mg x 0,2% = 304 mg when we dilute the<br />
product 50% the dosage is 152 mg/l<br />
Ref. no. Product<br />
3975<br />
Hydraulic dosing <strong>pump</strong><br />
9
DOSING STATION<br />
> Manual Injectors for Small Pipes<br />
Usage mode:<br />
This injection <strong>pump</strong> allows the injection <strong>of</strong> products like<br />
antifreezing agents and other substances for water conditioning in<br />
heating and sanitary installations (with the exception <strong>of</strong> solvents<br />
and oil products).<br />
Properties:<br />
- capacity 5 l<br />
- maximal pressure 3 bar<br />
Supplied together with:<br />
- a pressure gauge from 0 to 5 bar<br />
- a ¼ valve<br />
- a non-return valve<br />
- a security valve<br />
- an 1 m long flexible tube with ⅜ “ connection<br />
Ref. no Product<br />
3974 Manual <strong>pump</strong> for small pipes<br />
> Electrical Injector for Small Pipes<br />
Usage mode:<br />
This injection <strong>pump</strong> allows for injecting products like antifreezing<br />
agents and other products for water conditioning <strong>of</strong> heating and<br />
sanitary installations (with the exception <strong>of</strong> solvents and oil<br />
products).<br />
Properties:<br />
- Motor 40 W<br />
- Flow rate 120 l/h<br />
- Pressure 2 bar<br />
- 12/30/60 l tank<br />
Supplied together with:<br />
- a 1 m long flexible tube with ⅜ “ connection.<br />
Ref. no Product<br />
3968 Electrical injection <strong>pump</strong> 12 l<br />
3969 Electrical injection <strong>pump</strong> 30 l<br />
3973 Electrical injection <strong>pump</strong> 60 l on trolley<br />
10
FILMLIKE LIMESTONE REMOVING AND ANTICORROSIVE<br />
SOLUTION FOR WARM-WATER PREPARATION<br />
> PEP 04<br />
Description: The relatively hard water (< 19˚dH) forms mud and rust deposits in warm-water pipes because <strong>of</strong> corrosion and limestone<br />
formation.<br />
PEP 04 combines the properties <strong>of</strong> phosphates and silicates , prevents corrosion and limestone deposits.<br />
The two effects <strong>of</strong> PEP 04 are :<br />
- Limestone removal: the calcium and magnesium ions are inhibited by the polyphosphate and their chemical transformation is<br />
stopped. The forming <strong>of</strong> the limestone cristalls is prevented in this way.<br />
- Anticorrosion: phosphates and silicates form negative particles at the anodes <strong>of</strong> the solution <strong>of</strong> iron and calcium, it isolates the<br />
metal from the oxidating elements.<br />
Physical and chemical properties: - colourless and scentless fluid<br />
- density: 1,16 (±0,02)<br />
- pH-value in 1% solution >9,0<br />
- critical point: -6˚C<br />
Usage mode: The dosage <strong>of</strong> PEP 04 depends on the conditioning water quantity and the pipes’ state.<br />
Product ready to use. The inlet <strong>of</strong> the product depends on the rate flow and is made through a dosing station.<br />
Recommendation: Inlet in the circuit is done through a dosing station directly depending on the water flow rate.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 20 l can with Ref. no. 8452.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
CHLORINE DISINFECTION PRODUCT<br />
> Prochlore<br />
Description: Prochlore is a disinfection product for drinking water pipes and is used as oxidating means for microbiological germs.<br />
Its various efficiency is very large, it acts on groups <strong>of</strong> micro-organisms from water supply szstems.<br />
PROCHLORE is used as preventive conditioning for warm-water pipes. In its form the hydrochloric acid acts upon the<br />
membrane <strong>of</strong> the micro-organisms and blocks the enzymatic functioning <strong>of</strong> the metabolism through its oxidating action upon<br />
their tissues.<br />
PROCHLORE has a specific remanent effect as all the chlorine substances. It is also used against the Legionella bacteria<br />
proliferation (as preventive or curative treatment).<br />
Physical and chemical properties: - complex <strong>of</strong> sodic hypochloride at 48˚chlorinemetric and phosphate substances for stabilising the product.<br />
- colourless fluid<br />
- pH-value in 1% solution : 11<br />
- density: 1,23<br />
Usage mode: Considering that:<br />
- 1 g chlorinemetric = 3,17 g chlorine / l<br />
- Prochlore is 48 º chlorinemetric, that is 48 x 3,17 g = 152,16 g free chlorine/l<br />
Dosing table for curative treatment:<br />
Dosing <strong>of</strong> free chlorine Contact time<br />
150 mg/l<br />
30 minutes<br />
100 mg/l<br />
4 hours<br />
50 mg/l<br />
12 hours<br />
Dosing for preventive treatment: Maximal 1,5 mg/l<br />
Recommendation: The pipes must be clean, rinsed and disinfected when:<br />
- it funktions for the first time<br />
- after repair and modifications<br />
- it is infected.<br />
Precautions: When a pipe is infected with the Legionella bacteria , it is recommended to undergo a preventive treatment after the curative one.<br />
PROCHLORE must be deposited in aired rooms. It is vorbidden to mix it with acids.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 5 l can with Ref.no.8453 and 20 l can with Ref.no.8454.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
11
LIMESTONE REMOVING PUMP<br />
> Tubnet classic (<strong>pump</strong> <strong>body</strong> <strong>of</strong> <strong>PPH</strong>)<br />
Our new <strong>pump</strong> range is developed with a very progressive tehnology, the used<br />
materials resist to acids or bases.<br />
They are equipped with a Ø90 mm filling hole, it allows a rapid filling.<br />
Its stability and sealing assure secure transport.<br />
Used for:<br />
Limestone removal from heat recuperators, c<strong>of</strong>fee filters and any net where<br />
limestone can form.<br />
Properties:<br />
- 8 l polyethylene-tank with UV-filter<br />
- fabrication material <strong>of</strong> the <strong>pump</strong>: polypropilene<br />
- usage temperature: 70˚C<br />
- supplied together with 2 flexible tubes <strong>of</strong> Ø 12 mm, 2 m long with 15 x 21<br />
connection<br />
- dimension: L 410 x 260 x 500 mm<br />
- weight: 9 kg<br />
Ref. no. Product Power Pressure in bar Flow rate in l/h<br />
4001 Tubnet Classic INVERSEUR 0,18 kW 1 2300<br />
> Tubnet prestige (<strong>pump</strong> <strong>body</strong> <strong>of</strong> <strong>PPH</strong>)<br />
Our new <strong>pump</strong> range is developed with a very progressive tehnology, the<br />
used materials resist to acids or bases.<br />
They are equipped with a Ø90 mm filling hole, it allows a rapid filling.<br />
Its stability and sealing assure secure transport.<br />
Used for:<br />
Limestone removal from heat recuperators, c<strong>of</strong>fee filters and any net where<br />
limestone can form.<br />
Properties:<br />
- 14 l polyethylene-tank with UV-filter<br />
- fabrication material <strong>of</strong> the <strong>pump</strong>: polypropilene<br />
- usage temperature: 50˚C<br />
- supplied together with 2 flexible tubes <strong>of</strong> Ø 12 mm, 2 m long with 15 x 21<br />
connection<br />
- inversive valve<br />
- dimension : L 680 x 340 x 530 mm<br />
- weight: 11 kg<br />
Ref. no. Product Power Pressure in bar Flow rate in l/h<br />
4005 Tubnet Prestige Inverseur Pression 0,18 kW 1,3 2300<br />
12
LIMESTONE REMOVING PUMP<br />
> Tubnet 3100 (<strong>pump</strong> <strong>body</strong> <strong>of</strong> <strong>PPH</strong>)<br />
Our new <strong>pump</strong> range is developed with a very progressive tehnology, the used<br />
materials resist to acids or bases.<br />
They are equipped with a Ø90 mm filling hole, it allows a rapid filling.<br />
Its stability and sealing assure secure transport.<br />
Properties <strong>of</strong> Tubnet 3100 inversor <strong>pump</strong>e ref. no. 4023:<br />
Assures the necessary volume in circulation loop <strong>of</strong> the product.<br />
Assures the pressure <strong>of</strong> the nominal rate flow for the loss <strong>of</strong> electricity charge <strong>of</strong> the<br />
network.<br />
Power: 0,37 kW<br />
Flow rate: 3000 l/h<br />
Pressure: 1,8 bar<br />
Weight: 6 kg<br />
Supplied together with 2 flexible tubes <strong>of</strong> Ø 162 mm, 2,5 m long with 15 x 21<br />
connection<br />
Dimension: L 490 x 360 x 580 mm without trolley<br />
Ref. no. Product<br />
4023<br />
TUBNET 3100 inverseur<br />
4024 TUBNET 3100 inverseur + kit v6 + tank<br />
Special Trolley ref. no. 19632<br />
Equipped with air-wheels and removable axes for ascending and descending stairs.<br />
Kit V6 for TUBNET 3100 ref. no. 19630<br />
The V6 Kit is a circuit selector.<br />
3 positions:<br />
- rinsing motion<br />
- total stop<br />
- <strong>pump</strong> function (limestone and impurities removal).<br />
After connection one can start the removal <strong>of</strong> limestone, mud or residue , then rinse,<br />
when necessary alternate the water circulation direction without disconnecting the<br />
<strong>pump</strong> from the water pipes.<br />
In this way you will obtain easeness, efficiency, power and security .<br />
Contents:<br />
- 6 way-selector<br />
- flexible rinsing tube 2 x 5 m<br />
- flexible limestone and mud removing tube 2 x 3 m<br />
Sanitary Kit ref. no. 19639<br />
The sanitary kit enables the circulation <strong>of</strong> limestone dissolving solution through a<br />
total warm-water pipe loop in security, power and efficiency.<br />
Contents:<br />
- 1 5-way- mould, 1 inlet<br />
- 5 flexible 5 m tubes<br />
- 2 lyre-shaped connectors, male sleeve 2<br />
- 1 lyre-shaped connectors, male sleeve 28<br />
- 2 lyre-shaped connectors, female sleeve 22<br />
- 1 lyre-shaped connectors<br />
- 3 flexible rinsing tubes<br />
- 1 transport set<br />
Ref. no. Product<br />
4023<br />
TUBNET 3100 inversor<br />
4024 TUBNET 3100 inversor + kit v6 + tank<br />
4054 Tank + band<br />
19623 Kit Special stairs-trolley + tank<br />
19630 Kit V6 for TUBNET 3100<br />
19639 Sanitary kit for 3100 and Tubnet 6000<br />
13
TARTAR REMOVAL PUMP<br />
> Tubnet 6000 4V (<strong>pump</strong> <strong>body</strong> <strong>of</strong> <strong>PPH</strong>)<br />
Our new <strong>pump</strong> range is developed with a very progressive tehnology,<br />
the used materials resist to acids or bases.<br />
They are equipped with a Ø90 mm filling hole, it allows a rapid<br />
filling.<br />
Its stability and sealing assure secure transport.<br />
Properties <strong>of</strong> Tubnet 6000 inversor <strong>pump</strong> ref. no. 4011:<br />
Assures the necessary volume in circulation loop <strong>of</strong> the product.<br />
Assures the pressure <strong>of</strong> the nominal rate flow for the loss <strong>of</strong><br />
electricity charge <strong>of</strong> the network.<br />
Power: 0,75 kW<br />
Flow rate: 6500 l/h<br />
Pressure: 2 bar<br />
Weight: 42 kg<br />
Dimension: L 730 x 620 x 970 mm<br />
Supplied together with 2 flexible tubes <strong>of</strong> Ø 20 mm, 2,5 m long with<br />
20 x 27 connection<br />
Equipped with air-wheels and removable axes for ascending and<br />
descending stairs.<br />
Kit V6 for TUBNET 6000 ref. no. 19660<br />
The V6 Kit is a circuit selector.<br />
3 positions:<br />
- rinsing motion<br />
- total stop<br />
- <strong>pump</strong> function (limestone and impurities removal ).<br />
After connection one can start the removal <strong>of</strong> limestone, mud or<br />
residue , then rinse, when necessary alternate the water circulation<br />
direction without disconnecting the <strong>pump</strong> from the water pipes.<br />
In this way you will obtain easeness, efficiency, power and security.<br />
Contents:<br />
- 6 way-selector<br />
- flexible rinsing tube 2 x 5 m<br />
- flexible limestone and mud removing tube 2 x 3 m<br />
Ref. no. Product<br />
4011 TUBNET 6000 inverseur<br />
4012 TUBNET 6000 inverseur + kit V6<br />
19660 Kit V6 for Tubnet 6000 inverseur<br />
14
LIMESTONE REMOVAL PUMP<br />
> Definition <strong>of</strong> materials<br />
One must take into consideration three definition criteria for the<br />
necessary equipment: <strong>pump</strong> pressure and flow rate, tank volume.<br />
Also one must consider the size an dproperties <strong>of</strong> the conditioning<br />
installations, too.<br />
> Tubnet 120 and 200<br />
(<strong>pump</strong> <strong>body</strong> <strong>of</strong> <strong>PPH</strong>)<br />
Usage:<br />
Removal <strong>of</strong> limestone, mud and rust from medium-size installations<br />
where a 120 – 200 l tank is necessary.<br />
Properties:<br />
Material: <strong>PPH</strong><br />
Usage temperature: 50 ˚C<br />
Supplied together with 2 flexible tubes <strong>of</strong> Ø 20 mm, 2,5 m long with<br />
20 x 27 connections and 2 valves.<br />
Ref Product Power in Pressure Flow rate in Tank Dimmension Weight<br />
kW in bar l/h volume (l) in mm<br />
in kg<br />
7549 TUBNET 120<br />
220 V<br />
0,75 kW 1,3 4050 120 L 700 x l 500 x H 1200 42<br />
4004 TUBNET 200<br />
380 V<br />
1,10 kW 1,4 5450 200 L 1200 x l 650 x H 1200 45<br />
> Tubnet Your Choice<br />
The company PROGALVA NET & 9 produces for the heating<br />
pr<strong>of</strong>essionals sets for removing limestone, impurities and oxide scales<br />
in various sizes as you desire.<br />
There are three definition criteria for the necessary equipment:<br />
pressure, <strong>pump</strong> flow rate and tank volume.<br />
Also one must consider the size and properties <strong>of</strong> the conditioning<br />
installations, too.<br />
Product Pressure in bar Flow rate in l/h Tank volume in l<br />
TUBNET 400 S 3 10000 to determine<br />
TUBNET peristaltic 4 1000 to determine<br />
TUBNET TH 9 20000 to determine<br />
15
LIMESTONE REMOVAL AND ANTIOXIDISING PRODUCTS<br />
> Hydrochloric Limestone Removal Product<br />
CALEX CFF<br />
Description: Product for removing limestone with rapid effects, contains hydrochloric acid and corrosion inhibitory elements.<br />
Concentrated in acid allows rapid limestone dissolving, like carbonates and sulphates.<br />
The inhibitory elements are dosed to protect iron, cast iron, copper. Exceptions are stainless steel, aluminium and<br />
zinc during the limestone removal time .<br />
After each operation a neutralisation must follow .<br />
Laboratory analyses: - 0,5 l CALEX CFF + 0,5 l water can dissolve 180 g limestone in 30 minutes.<br />
- 0,3 l CALEX CFF + 0,7 l water can dissolve 80 g limestone in 30 minutes.<br />
Theorethical data that can vary according to the limestone scale .<br />
Observation: A dissolving solution under 100 g/l acid is considered ineffective in a specific time<br />
period.<br />
Physical und chemical properties: - fluid on hydrochloric acid basis<br />
- colour: light yellow<br />
- pH-value: acid<br />
- can be diluted with water in any ratio.<br />
Usage mode: Applied with the help <strong>of</strong> a TUBNET <strong>pump</strong>.<br />
- No application on stainless steel and aluminium .<br />
- CALEX CFF is to be used only diluted, the percent will be determined according to the limestone removal<br />
operation .<br />
- CALEX CFF rapidly dissolves limestone. The dissolution gas must be evacuated from the pipes and the room.<br />
Recommendation: After the CALEX CFF limestone removal operation a neutralising operation is necessary.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 20 l can with Ref. no. 4105.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong><br />
inexpediently use <strong>of</strong> the product.<br />
> Hydrochlorine and Phosphoric Limestone Removal Product<br />
METALNET<br />
Description: Product for limestone removal, with rapid effect, contains hydrochloric acid, phosphoric acid and surfactants and<br />
antifoam corrosion inhibitory agents .<br />
METALNET is an efficient product through its concentration enables limestone removal and antioxydation effect .<br />
It rapidly dissolves limestone and oxides and stopps the gas emulsification.<br />
After each operation a neutralisation must follow.<br />
It does not attack metals: iron, cast iron, copper. Exceptions are stainless steel, aluminium and zinc.<br />
Laboratory analyses: - 0,5 l METALNET + 0,5 l water can dissolve 160 g limestone in 20 minutes.<br />
- 0,3 l METALNET + 0,7 l water can dissolve 120 g limestone in 20 minutes.<br />
Theorethical data that can vary according to the limestone scale .<br />
Observation: A dissolving solution under 100 g/l acid is considered ineffective in a specific time<br />
period.<br />
Physical and chemical properties: - fluid on hydrochloric acid and H 3PO 4 basis<br />
- colour: green<br />
- pH-value: acid<br />
- can be diluted with water in any ratio.<br />
Usage mode: Applied with a TUBNET <strong>pump</strong>.<br />
- No usage on stainless steel and aluminium.<br />
- METALNET is used after dilution, the percent is determinated by the removal operation.<br />
- METALNET rapidly dissolves limestone. The dissolution gas must be evacuated from the pipes and the room .<br />
Recommendation: After the METALNET limestone removal operation a neutralising operation is necessary.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 20 l can with Ref. no. 4100.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong><br />
inexpediently use <strong>of</strong> the product.<br />
16
LIMESTONE REMOVAL AND ANTIOXIDISING PRODUCTS<br />
> Phosphoric Limestone Removal Product<br />
CALEX INOX<br />
Description: Limestone removal and antioxydising product with relatively rapid effects, contains phosphoric acid,<br />
corrosion inhibitory and surfactant agents.<br />
Through its concentration CALEX INOX dissolves limestone and oxides and produces phosphate<br />
compounds on the interior walls <strong>of</strong> the pipes.<br />
It does not attack metals as iron, stainless steel, cast iron, copper. Exceptions are aluminium and zinc.<br />
When the pipes or plants are evacuated a rinsing operation will be enough .<br />
Laboratory analyses: - 0,5 l CALEX INOX + 0,5 l water can dissolve 100 g limestone in 60 minutes.<br />
- 0,3 l CALEX INOX + 0,7 l water can dissolve 70 g limestone in 60 minutes.<br />
Theorethical data that can vary according to the limestone scale .<br />
Observation: A dissolving solution under 100 g/l acid is considered ineffective in a specific<br />
time period.<br />
Physical and chemical properties: - fluid on phosphoric acid basis<br />
- colour: neutral<br />
- pH-value: acid<br />
- can be diluted with water in any ratio.<br />
Usage mode: CALEX INOX can be used for removing limestone from stainless steel devices.<br />
50% CALEX INOX and 50% CALEX CFF can be used for removing limestone and antioxidating<br />
effect <strong>of</strong> canalisation plants.<br />
For an effective solution our recomendation is to dilute it with 40% water.<br />
Recommendation: For stainless steel pipes or devices products on hydochloric acid are not recommended.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 20 l can with Ref. no. 4108.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any<br />
responsibility in case <strong>of</strong> inexpediently use <strong>of</strong> the product.<br />
> Limestone Removal Product on Phosphoric and Sulphureos Basis<br />
CALEX 2000<br />
Description: Limestone removal products with relatively slow effect, contains phosphoric acid, sulphonic acid,<br />
corrosion inhibitory and surfactant agents.<br />
Through its composition CALEX 2000 dissloves limestone and other stones and is non-aggressive.<br />
During a reasonable reaction time it does not attack metals like cast iron, copper, stainless steel,<br />
aluminium. CALEX 2000 does not have a toxic odour.<br />
Laboratory analyses: - 0,5 l CALEX 2000 + 0,5 l water can dissolve 7 g limestone at 60˚C .<br />
- 0,3 l CALEX 2000 + 0,7 l water can disslove 40 g limestone at 60˚C.<br />
Theorethical data that can vary according to limestone types.<br />
Physical and chemical properties: - fluid on phosphoric and sulphonic basis<br />
- colour: orange<br />
- colorimetric property, changes the colour in blue for pH-value 6<br />
- can be diluted with water in any ratio.<br />
Usage mode: Application with a TUBNET injection <strong>pump</strong>.<br />
For an effective solution our recommendation is diluting it with 40% to 50% water.<br />
Recommendation: CALEX 2000 is a limestone removal product with relatively slow action time and secure usage .<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 5 l can with Ref. no. 4084 and 20 l can with Ref. no. 4085.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any<br />
responsibility in case <strong>of</strong> inexpediently use <strong>of</strong> the product.<br />
17
LIMESTONE REMOVAL AND ANTIOXIDISING PRODUCTS<br />
For Limestone Removal <strong>of</strong> Radiators.<br />
Kit for Limestone Removal and Neutralisation.<br />
> CALEX DOSA-NEUTRE Ref. 4095<br />
Description:<br />
The CALEX DOSA-NEUTRE Kit contains 1 l limestone solvent and ½ l neutraliser.<br />
The limestone removal solution is an acid solution dosed for dissolving 150 g limestone in 15 minutes.<br />
The limestone removal solution has colorimetric indicator.<br />
The neutraliser allows the reduction <strong>of</strong> the dissolving solution to a neutral pH-value in order to dispose<br />
it in the canalisation.<br />
Application mode:<br />
1. Connect the inlet and outlet <strong>of</strong> the warm-water heat exchanger at the <strong>pump</strong> (see diagram 1).<br />
2. Fill 3 l <strong>of</strong> water in the <strong>pump</strong> tank TUBNET CLASSIC.<br />
3. Put the valve into an intermediary position.<br />
4. Put the <strong>pump</strong> in function and reverse the circuit direction turning the position <strong>of</strong> the valve from left<br />
to right.<br />
5. Check if the water circulates and if the connection parts are pro<strong>of</strong>ing.<br />
6. Progressively introduce the limestone removal product.<br />
Observation: The limestone removal product hat colorimetric property. When there are no more gas and the colour <strong>of</strong> the removing<br />
solution stays yellow, the limestone removal process can be considered finished.<br />
7. In order to respect the present rules the pH-value <strong>of</strong> the residues must be between 6 and 8,5.<br />
Before disposal we recommend neutralisation.<br />
8. Restart functioning: when the heat exchanger restarts right away, rinse with clean water.<br />
18
NEUTRALISING AGENTS<br />
> Powder Neutralising Agent<br />
NEUTREX<br />
Description: Powder neutralising agent, contains sodium carbonate and sodium phosphate , used for neutralising acid residues.<br />
Physical and chemical properties: - white powder<br />
- pH-value: alkaline<br />
- water-soluble.<br />
Using mode: NEUTREX is soluble in water by ratio 1 kg for 20 l <strong>of</strong> water. After stone scale removal, antioxidation operation and<br />
evacuation and rinsing, injecting NEUTREX in the pipes allows for neutralisation and passivating <strong>of</strong> all acid<br />
residues.<br />
The neutralisation control is made by pH-value check between 9 and 10.<br />
Be sure to mix and distribute the neutralising solution well before evacuating.<br />
Recommendation: Do not mix NEUTREX with an acid (chemical reaction).<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 1 kg with Ref. 4102 / 8 kg Ref. 4110 / 25 kg Ref. 4111.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong><br />
inexpediently use <strong>of</strong> the product.<br />
> Fluid, Filmlike, Passivating Neutralising Product<br />
NPF<br />
Description: NPF is a combination <strong>of</strong> neutralising, passivating and filmlike substances.<br />
NPF neutralises the acid residues and passivates the metal surfaces.<br />
NPF produces a protection film, very efficient in installations that will not be filled with water right away, and will<br />
stay dry for a period <strong>of</strong> time.<br />
Physical and chemical properties: - green fluid<br />
- pH-value: alkaline<br />
- odour: neutral.<br />
Using mode: After stone removal and antioxidating operation, evacuation and rinsing, injecting NPF in installations will<br />
neutralise and passivate all acid residues. The dosage is between 0,5 and 3% according to the pH-value between 9,3<br />
and 12. Be sure to mix and distribute the neutralising solution well. Leave it to circulate for one hour at heat or cold<br />
before evacuating.<br />
Recommendation: Do not store in cold environment.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 1 l can with Ref. no. 4086 or 20 l can Ref. 4090.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong><br />
inexpediently use <strong>of</strong> the product.<br />
> Residue Neutraliser<br />
NEUTRAL<br />
Description: It is a chemical product on caustic soda basis, used for the neutralisation <strong>of</strong> limestone removal residues. The pHvalue<br />
must be smaller than 6,5.<br />
Physical and chemical properties: - translucid fluid<br />
- pH-value : alkaline<br />
- exotherm chemical reaction.<br />
Usage mode: Ready to use product. Mix it with the still acid limestone solvent in order to obtain the neutralising norm between<br />
6,5 and 8,5.<br />
Recommendation: When the neutralising solution is too acid , dilute Neutral until the pH-value 6,5 is to avoid heavy heating <strong>of</strong><br />
the solution.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 1 l can with Ref. no. 4088 or 5 l can with Ref. no. 4089.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong><br />
inexpediently use <strong>of</strong> the product.<br />
19
MAGNETIC FILTER<br />
> Oxide and Mud Removal from heating plants by magnetic capture<br />
CLARIMAG<br />
Functionating Principle:<br />
Connection Principle:<br />
Mounting in circuit (return).<br />
Magnetic filtering for installation protection (for small modells).<br />
Mounting in branch.<br />
Cleaning in two phases.<br />
Determinating the CLARIMAG filters by flow rate: 3 m³/h, 5 m³/h, 10 m³/h, 15 m³/h.<br />
CLARIMAG 3 (model 3 m³/h) can be mounted in small installations during their functionating. For all other types (CLARIMAG<br />
5-10-15) the branch mounting is recommended in order not to disturb the circulation.<br />
Notable: to calculate the flow rate <strong>of</strong> an installation Power in kcal<br />
ΔT (must be between 15 and 20 °C)<br />
Important: for the branch mounting a portion <strong>of</strong> ⅓ <strong>of</strong> the calculated flow rate must be passed through the CLARIMAG filter.<br />
How do we choose CLARIMAG:<br />
- 30 kW installation: 25800 kcal; ΔT = 15 °C; flow rate = 1720 l/h. In this case the model 3 m³/h can be mounted in circuit or<br />
branch.<br />
- 650 kW installation: 559000 kcal; ΔT = 16 °C; flow rate = 34938 l/h. Adjusting at ⅓ in branch, so 34938 l/h: 3 = 11646 l/h. In<br />
this case the model 15 m³/h can be mounted in branch.<br />
Clarimag will be mounted in return circuit:<br />
- Fluid intake in CLARIMAG always from above.<br />
- Evacuation above or at the bottom for CLARIMAG 3 and CLARIMAG 5 models and only at the bottom for CLARIMAG 10<br />
and CLARIMAG 15 models.<br />
20
MAGNETIC FILTER<br />
> Determinating Conditioning No. 1<br />
To protect a new installation with chemical anticorrosive conditioning, a filter can be added to magnetically capture<br />
residues and to remove oxide particles that can cause failures at heat exchanger and other installation devices.<br />
Usage mode:<br />
- Very well knowledge <strong>of</strong> the installation (fabrication materials, when aluminium choose the appropriate product).<br />
- Choosing CLARIMAG filter and installation definition.<br />
- HYDROCHAUFF product intake through the filter.<br />
- At every check the <strong>pump</strong> must be activated and the impurities removed.<br />
The protection check will be done following the rules:<br />
- PH-value > 9,5;<br />
- Suspending matters – mg/l < 100;<br />
- Iron concentration mg/l < 0,5;<br />
- Copper concentration mg/l < 0,2;<br />
- Phosphates mg/l P2O5<br />
> 4.<br />
If necessary:<br />
- Sulfites > 20<br />
- TH °f < 5<br />
- TA °f > 5<br />
- TAC °f > 20<br />
A conditioned and controlled installation quarantees optimal and long-lasting functioning .<br />
> Determinating Conditioning No. 2<br />
In case <strong>of</strong> failures in functioning because <strong>of</strong> oxides and mud.<br />
Usage mode:<br />
- Well knowledge <strong>of</strong> the installation.<br />
- CLARIMAG filter choice and mounting.<br />
Curative conditioning for impurities removal<br />
- Injection <strong>of</strong> 1,2 to 1,5 l HYDROCHAUFF in a m³ water from the pipes.<br />
- Switch on the heating circuit and <strong>of</strong>ten check the oxide scale on the magnetic filter.<br />
- Constant removal <strong>of</strong> residues captured at the magnetic filter.<br />
- Restoring the product concentration according to the evacuated water quantity.<br />
- End <strong>of</strong> the curative treatment set by the following criteria : suspending elements < 100 mg/l.<br />
Preventive treatment:<br />
The HYDROCHAUFF dosis must always be between 1,2 and 1,5 l.<br />
The protection check will be done following the rules:<br />
- pH-value > 9,5;<br />
- Suspending matters – mg/l < 100;<br />
- Phosphate mg/l P 2O 5<br />
> 4;<br />
- Sulfite > 20<br />
- TH °f < 5<br />
- TA °f > 5<br />
- TAC °f > 20<br />
21
MAGNETIC FILTER<br />
> Clarimag 3<br />
Usage mode:<br />
Clarimag 3 is suitable for protecting installations by chemical anticorrosive conditioning and oxide particles’ magnetic<br />
capturing and removal, because these can cause closures, disorders or damages. (maximal flow rate 3 m³/h)<br />
Properties:<br />
- Stainless steel filter 316 l<br />
- Working pressure 10 bar<br />
- Maximal temperature 80 °C<br />
Equipment:<br />
Clarimag 3 in circuit:<br />
- 3 pc. ¾“ connections - 3 pc. ¾“ ball valves<br />
- 1 pc. ¾“ evacuation device - 1 pc. injection orifice<br />
- 1 pc. ¾“ plug - 1 pc. automatic fan<br />
Clarimag 3 in branch:<br />
- 3 pc. ¾“ connections - 1 pc. automatic fan<br />
- 1 pc. ¾“ evacuation device - 1 pc. injection orifice<br />
- 1 pc. ¾“ plug - 1 pc. flow rate regulator<br />
- 3 pc. ¾“ ball valves<br />
Ref. Product<br />
3950 Clarimag 3 circuit<br />
3951 Clarimag 3 branch<br />
> Clarimag 5<br />
Usage mode:<br />
Clarimag 5 is suitable for protecting installations by chemical anticorrosive conditioning and oxide particles’ magnetic<br />
capturing and removal, because these can cause closures, disorders or damages. (maximal flow rate 5 m³/h)<br />
Properties:<br />
- Stainless steel filter 316 I<br />
- Working pressure 10 bar<br />
- Maximal temperature 80 °C<br />
Equipment:<br />
Clarimag 5 in branch:<br />
- 3 pc. 1“ connections - 1 pc. automatic fan<br />
- 1 pc. 1“ evacuation device - 1 pc. injection orifice<br />
- 1 pc. 1“ plug - 1 pc. flow rate regulator<br />
- 3 pc. 1“ ball valves<br />
Ref. Product<br />
3953 Clarimag 5 branch<br />
22
MAGNETIC FILTER<br />
> Clarimag 10<br />
Usage mode:<br />
Clarimag 10 is suitable for protecting installations by chemical anticorrosive conditioning<br />
and oxide particles’ magnetic capturing and removal, because these can cause closures,<br />
disorders or damages (maximal flow rate 10 m³/h).<br />
Properties:<br />
- Stainless steel filter 316 I<br />
- Working pressure 10 bar<br />
- Maximal temperature 80 °C<br />
Equipment:<br />
Clarimag 10 manual equipped with:<br />
- 2 pc. 1¼“ connections - 1 pc. 1“ ball valve<br />
- 1 pc. 1“ evacuation device - 1 pc. automatic fan<br />
- 2 pc. 1¼“ ball valves - 1 pc. flow rate regulator<br />
- 1 orifice for introducing the chemical substances in the circuit <strong>of</strong> the central heating plant<br />
Clarimag 10 semi-automatic equipped with:<br />
- 2 pc. 1¼“ connections<br />
- 1 pc. 1“ evacuation device<br />
- 2 pc. 1¼“ ball valves<br />
- 1 pc. 1“ ball valve<br />
- 1 pc. automatic fan<br />
- 1 1 orifice for introducing the chemical substances in the circuit <strong>of</strong> the central heating plant<br />
- 1 pc. flow rate regulator<br />
- a probe stick for pH-value measuring + glove (for setting the probe stick)<br />
- a pH-metric dosing <strong>pump</strong> + tank + injector<br />
- a non-return valve<br />
Clarimag 10 automatic equipped with:<br />
- 2 pc. 1¼“ connections - 1 pc. 1“evacuation device<br />
- 2 pc. 1¼“ electric valve - 1 motor valve for the 1“ evacuation device<br />
- 1 pc. automatic fan - 1 electrical jack<br />
- 1 pc. flow rate regulator - a non-return valve<br />
- a control box - mounted on a rack<br />
- a tank for capturing mud<br />
- a probe stick for pH-value measuring + glove (for setting the probe stick)<br />
- a pH-metric dosing <strong>pump</strong> + tank + injector<br />
- 1 orifice for introducing the chemical substances in the circuit <strong>of</strong> the central heating plant<br />
Tank for mud collection<br />
A 30 or 60 l tank with 2 medium filter and a PVC evacuation valve.<br />
Ref. Product<br />
3954 Clarimag 10 manuel<br />
3955 Clarimag 10 semi-automatic<br />
3956 Clarimag 10 automatic<br />
3957 30 l mud collector<br />
3958 60 l mud collector<br />
23
MAGNETIC FILTER<br />
> Clarimag 15<br />
Usage mode:<br />
Clarimag 15 is suitable for protecting installations by chemical anticorrosive conditioning and oxide<br />
particles’ magnetic capturing and removal, because these can cause closures, disorders or damages<br />
(maximal flow rate 15 m³/h).<br />
Properties:<br />
- Stainless steel filter 316 I<br />
- Working pressure 10 bar<br />
- Maximal temperature 80 °C<br />
Equipment:<br />
Clarimag 15 manual equipped with:<br />
- 2 pc. 1½“ connections - 1 pc. 1¼“ ball valve<br />
- 1 pc. 1¼“ evacuation device - 1 pc. Automatic fan<br />
- 2 pc. 1½“ ball valves - 1 pc. flow rate regulator<br />
- 1 orifice for introducing the chemical substances in the circuit <strong>of</strong> the central heating plant<br />
Clarimag 15 semi-automatic equipped with:<br />
- 2 pc. 1¼“ connections<br />
- 1 pc. 1¼“ evacuation device<br />
- 2 pc. 1½“ ball valves<br />
- 1 pc. 1¼“ ball valve<br />
- 1 pc. automatic fan<br />
- 1 orifice for introducing the chemical substances in the circuit <strong>of</strong> the central heating plant<br />
- 1 pc. flow rate regulator<br />
- a probe stick for pH-value measuring + glove (for setting the probe stick)<br />
- a pH-metric dosing <strong>pump</strong> + tank + injector<br />
Clarimag 15 automatic equipped with:<br />
- 2 pc. 1½“ connections - 1 pc. Flow rate regulator<br />
- 2 pc. 1½“ electric valves - a control box<br />
- 1 pc. automatic fan - 1 pc. 1¼“ evacuation device<br />
- a 60 l tank for mud collection<br />
- a probe stick for pH-value measuring + glove (for setting the probe stick)<br />
- a pH-metric dosing <strong>pump</strong> + tank + injector<br />
- 1 motor-valve for the 1¼“ evacuation device<br />
- 1 orifice for introducing the chemical substances in the circuit <strong>of</strong> the central heating plant<br />
- 1 electrical jack<br />
- mounted on a rack<br />
Tank for mud collection<br />
A 30 or 60 l tank with 2 medium filter and one PVC evacuation valve.<br />
Ref. Product<br />
3962<br />
Clarimag 15 manuel<br />
3963<br />
Clarimag 15 semi-automatic<br />
3964<br />
Clarimag 15 automatic<br />
3957<br />
30 l mud collector<br />
3958<br />
60 l mud collector<br />
3965<br />
Wall mounting<br />
3966<br />
Ground mounting<br />
3967<br />
Rack mounting<br />
24
DESOXIDISING AND MUD REMOVAL PRODUCTS<br />
> Kit for the Desoxidising and Mud Removal <strong>of</strong> Central Heating<br />
Plants<br />
KIT DB Ref.7598<br />
Description:<br />
The DB Kit consists <strong>of</strong> 3 products:<br />
- 5 l DESOX<br />
- 2 l neutraliser<br />
- 2 l corrosion inhibitory agent<br />
In order to treat an installation with KIT DB depending on water<br />
quantity one must only inject the products according to their<br />
instructions.<br />
Preliminary condition:<br />
Before treatment any installation must be checked for deaeration system and for functionating valves.<br />
The total state <strong>of</strong> the installation must also be controlled in order to evaluate the leaking risks, but also to<br />
check internal and external pipe corrosion (when passing through walls and floors), radiators (environmental<br />
humidity), zones with bad circuit (also obstructions), tap or valve blocking, etc.<br />
Important:<br />
The treatment removes incrustation and suspending oxides and carbonates .<br />
The used products protect installation elements but water loss when removing mud by chemical treatment<br />
must be taken into account.<br />
Application mode:<br />
1. Complete evacuation <strong>of</strong> pipes<br />
2. Filling and introducing 5 l DESOX 80 for 100 l water.<br />
3. Checking if the product circulates through the installation by measuring the pH-value during the<br />
conditioning, must be about 1 for all radiators and fans.<br />
4. The installation must function for 48 hours.<br />
5. Check if the installation functions in all points.<br />
6. Complete evacuation <strong>of</strong> pipes after minimum 48 hours.<br />
7. Rinse the installation with cold water and manipulate the radiators’ taps in turn in order to obtain a<br />
preferred circuit and check the pH-value that must be around the neutralisation value (6-7).<br />
8. Refill the installation with 2 l neutraliser for 100 l water. Check the circuit. Check the pH-value, must be<br />
higher than 10. The solution must circulate for one hour at heat or cold.<br />
9. Evacuate and rinse (see No.7) until clean water flows and the pH-value becomes neutral.<br />
10. Refill and introduce 2 l protective corrosion inhibitory agent (Ref. Hydrochauff 920) that must remain in<br />
the installation. The control is done through the pH-value.<br />
In order to easily introduce the product use our manual injector.<br />
For a 60 – 100 l installation : one KIT DB<br />
For a 100 – 200 l installation : two KIT DB.<br />
25
DESOXIDISING AND MUD REMOVAL PRODUCTS<br />
> Alkaline Mud Removal Agent<br />
DBR 80<br />
Description: DBR 80 is a chemical product containing alkaline elements, sodium sulfite, polyacrylates, surfactant agents,<br />
organic phosphates and triazoles. It is proper for a curative treatment and mud removal operation for central<br />
heating plants and other closed circuits. DBR 80 allows for dispersion <strong>of</strong> concentrated metal oxides that were<br />
formed by the calcium carbonate. It protects the attacked metals (copper, cast iron, iron) bilding an oxygenreducing<br />
environment. The product can remain in the pipes until a normal water circuit and purity is achieved.<br />
The impurities removal with DBR 80 can last many months without damaging the heating pipes. In this way the<br />
curative and preventive treatments connect. DBR 80 is an alkaline product and it cannot be used for aluminium<br />
parts (alloys or derivates).<br />
Physical and chemical properties: - ready to use fluid<br />
- pH-value: alkaline<br />
- density at 20ºC : 1,12<br />
- alkalinising , causes dispersion and dissolution<br />
- oxygen and carbon dioxide reducing<br />
- copper and iron corrosion inhibitory effect<br />
Usage: In large installations: The dosage varys by the residue quantity. The medium concentration <strong>of</strong> DBR 80 must be between<br />
1 and 3 %. The pH-value must be kept at 10 during the treatment. The product can be introduced with the help <strong>of</strong> a<br />
dosing unit or an injection <strong>pump</strong>. The installation must be equipped with evacuation valves at the bottom <strong>of</strong> the columns,<br />
decantation tanks or magnetic filters (CLARIMAG) , in order to evacuate the DBR 80 dissolved and liquefied residues ,<br />
that are in the circuit and that need a concentration reduction in order to purify the pipe water.<br />
In small installations: with the help <strong>of</strong> a TUBNET <strong>pump</strong> the product can be circulated, with a dosage <strong>of</strong> 6 to 10 % or it<br />
can be introduced in two phases with a concentration <strong>of</strong> 3 to 5% and rinsing inbetween. A collecting decanter <strong>of</strong><br />
CLARIMAG type can be installed.<br />
Control for 10 kg <strong>of</strong> DBR for m³:<br />
- pH-value: 9,5 - 10<br />
- 10 kg SO 3 reduce 20 g for m³ <strong>of</strong> dissolved oxygen<br />
- P 2O 5: 35 mg for l<br />
Recommendation: The removal <strong>of</strong> residues with DBR 80 is ideal for large installations equipped with a magnetic capture device,<br />
that remove oxides and prevents mud depositing.<br />
The operation shall take place in winter and the installation will be progressively improved.<br />
Attention: Operation mode.<br />
Preliminary condition: Before treatment any installation must be checked for deaeration system and for functionating valves.<br />
The total state <strong>of</strong> the installation must also be controlled in order to evaluate the leaking risks, but also to<br />
check internal and external pipe corrosion (when passing through walls and floors ), radiators<br />
(environmental humidity), zones with bad circuit (also obstructions), tap or valve blocking, etc.<br />
Important: The treatment removes incrustation and suspending oxides and carbonates .<br />
The used products protect installation elements but water loss when removing mud by chemical treatment must be<br />
taken into account.<br />
1. Complete evacuation <strong>of</strong> pipes<br />
Note: This may not always be possible for large installations.<br />
2. Filling and introducing DBR 80 - quantity according to the installation size . Checking the circuit. Measuring the<br />
pH-value during the conditioning, must be about 10. Evacuation by opening the valves at the bottom <strong>of</strong> the columns<br />
or by magnetic capture and heat distribution check. Check the liquidity <strong>of</strong> the thermic fluid .<br />
3. When the installation heats all over and the fluid is pure, the evacuation and rinsing is necessary , then manipulate<br />
the radiators’ taps in turn in order to obtain a preferred circuit and check the pH-value that must be around the<br />
neutralisation value.<br />
4. It is recommended to introduce the corrosion inhibitory agent.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 10 l can with Ref. no. 7509 or 20 l can with Ref. 7511.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong><br />
inexpediently use <strong>of</strong> the product.<br />
26
DESOXIDISING AND MUD REMOVAL PRODUCTS<br />
> Desoxidising, Scale and Mud Removing Products on Organic Acid<br />
Basis<br />
DESOX 80<br />
Description: DESOX 80 is solution containing citric acid, sulpha and glycol acids. Through its composition it dissolves carbonates and oxides.<br />
It allows the dissolution <strong>of</strong> limestone and oxide scale. The product has rapid action and assures a complete cleaning <strong>of</strong> the pipes. It<br />
does not attack metals <strong>of</strong> which pipes are made.<br />
Physical and chemical properties: - light yellow fluid. - pH-value: 4 – 5. - stable up to 95ºC.<br />
Usage mode: DESOX 80 can be used in 2 modes:<br />
- by injection and circulation with the help <strong>of</strong> a <strong>pump</strong><br />
- by constraint circuit with the help <strong>of</strong> a TUBNET <strong>pump</strong><br />
Dosage: 5 – 10 % depending on the level <strong>of</strong> impurities <strong>of</strong> the installation, heating possibility and circulation time. In a very soiled<br />
installation the product must circulate twice.<br />
Preliminary condition: Before treatment any installation must be checked for deaeration system and for functionating valves.<br />
The total state <strong>of</strong> the installation must also be controlled in order to evaluate the leaking risks, but also to check<br />
internal and external pipe corrosion (when passing through walls and floors ), radiators (environmental humidity),<br />
zones with bad circuit (also obstructions), tap or valve blocking, etc.<br />
Important: The treatment removes incrustation and suspending oxides and carbonates .<br />
The used products protect installation elements but water loss when removing mud by chemical treatment must be taken into<br />
account.<br />
1. Complete evacuation and removal <strong>of</strong> suspending residue<br />
2. Checking if the product circulates through the installation by measuring the pH-value during the conditioning, must be about 1<br />
for all radiators and fans.<br />
3. Functioning in 4 to 48 hours.<br />
4. Check if heating is done equal in all pipes.<br />
5. Total evacuation <strong>of</strong> installation.<br />
6. Rinse the installation with cold water and manipulate the radiators’ taps in turn in order to obtain a preferred circuit and check the<br />
pH-value that must be around the neutralisation value (6-7).<br />
7. Refill the installation and introduce the neutraliser. Check the pH-value, must be higher than 10. The solution must circulate for<br />
one hour.<br />
8. Evacuate and rinse until clean water flows and the pH-value becomes neutral. Introduce corrosion inhibitory agent.<br />
Recommendation: DESOX 80 is an acid. Assure that the gas evacuation runs normally.<br />
Because during evacuation some parts are difficult to reach, neutralisation after evacuation is necessary.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 10 l can with Ref. no. 7479 or 20 l can with Ref. no. 7480.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
> Desoxidising Product on Strong Acids Basis<br />
DDS 80<br />
Description: DDS 80 is a solution containing hydrochloric acid, phosphoric acid, sulphuric acid, inhibitory and surfactant agents. It rapidly<br />
dissolves carbonates and oxides. It is used for the soiled and dirty canalisation plants . The product will not be introduced in the<br />
closed circuits but in a loop with the help <strong>of</strong> TUBNET <strong>pump</strong>s for gas evacuation. The installation must have controlling size.<br />
DDS 80 is suitable for mud obstructed pipes but also for limestone removal and deoxidation <strong>of</strong> warm-water plants. It does not<br />
attack metals like iron, cast iron, copper, stainless steel, with the exception <strong>of</strong> zinc and aluminium.<br />
Physical and chemical properties: - light yellow fluid - pH-value: acid. - water soluble in any ratio<br />
Usage mode: - DDS 80 is used in concentration <strong>of</strong> 20 – 30 %.<br />
- With the help <strong>of</strong> a TUBNET <strong>pump</strong> in aired rooms. Circulation time can vary between 4 and 12 hours depending on the DDS 80<br />
concentration and scale level.<br />
- After checking the removed scales , the canalisation pipes must be evacuated , rinsed and neutralised .<br />
Recommendation: DDS 80 guarantees the soiled oxides and carbonates’ removal. It is important to check the pipes during the treatment in<br />
order to act if necessary .<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 10 l can with Ref. no. 7529 or 20 l can with Ref. no. 7530<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
27
Inhibitory and Protective Products against Limestone, Oxide Scale and Bacteria<br />
Contamination<br />
For any Type <strong>of</strong> Central Heating Plants Made up <strong>of</strong> Various Metals and Synthetic<br />
Materials (with the Exception <strong>of</strong> Aluminium)<br />
> HYDROCHAUFF ACIER<br />
Description: USED AT ANY CENTRAL HEATING PLANT MADE UP OF CAST IRON, STEEL, COPPER, STAINLESS STEEL,<br />
SYNTHETIC MATERIALS (WITH THE EXCEPTION OF ALUMINIUM)<br />
Use on clean installations.<br />
- Clean before first time use. – Oxides and mud are being removed.<br />
HYDROCHAUFF ACIER protects for a long time and prevents corrosion, limestone building, bacteria contamination. It is used<br />
for any central heating, air-conditioning, water-cooling, floor-heating, etc. installation . When the installation has an aluminium<br />
radiator or boiler HYDROCHAUFF ALU is recommended.<br />
Physical and chemical properties: Corrosion and scale inhibitory agents (organic and inorganic). – Contains a biocide. – Amberlike colour –<br />
fluid. - pH-value - Concentrated: ±7,5; In 2% solution: 8,25 (±0,25) – Density: 1,075 – 1,080.<br />
Usage mode: Dosage: 2 l for 100 l <strong>of</strong> water. Normal overdosage has no detriments.<br />
- Control and maintenance must be yearly done after sufficient water has flown.<br />
- Control by the pH-value: must be 8,25.<br />
Recommendation: The installation must be clean before introducing HYDROCHAUFF ACIER.<br />
- For installations made up <strong>of</strong> synthetic materials the antibacterial efficiency must be strenghtened by a dosis <strong>of</strong> biocide<br />
BIOCHAUFF (100 ml for 100 l).<br />
Observation: According to our instructions HYDROCHAUFF ACIER can react for a long time (about 10 years). When kept for a long time in<br />
cold it can build cristall scales that can be dissolved with warm water. Stable when kept for about 5 years.<br />
Attention: Do not mix the product with other substances. It is no toxic, non irritant, but as any chemical product must be manipulated with care<br />
and kept away from children. Do not eat. In case <strong>of</strong> eye or skin contact rapidly rinse with cold water.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 2 l can with Ref. no. 7520 or 20 l can with Ref. no. 7522.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
Inhibitory and Protective Products against Limestone, Oxide Scale and Bacteria<br />
Contamination<br />
For any Type <strong>of</strong> Central Heating Plants Made up <strong>of</strong> Various Metals , Synthetic Materials<br />
and Aluminium<br />
> HYDROCHAUFF ALU<br />
Description: USED AT ANY CENTRAL HEATING PLANT MADE UP OF CAST IRON, STEEL, COPPER, STAINLESS STEEL,<br />
SYNTHETIC MATERIALS AND ALUMINIUM<br />
Use on clean installations.<br />
- Clean before first time use. – Oxides and mud are being removed.<br />
HYDROCHAUFF ALU protects for a long time and prevents corrosion, limestone building, bacteria contamination. It is used for<br />
any central heating, air-conditioning, water-cooling, floor-heating, etc. installation .<br />
Physical and chemical properties: Corrosion and scale inhibitory agents (organic and inorganic). – Contains a biocide. – Amberlike colour -<br />
sticky fluid. - pH-value – Concentrated: 6,4 - 7,5; In 1% solution: 7,1 – 7,3. – Density: 1,258 – 1,264.<br />
Usage mode: Dosage: 1 l for 100 l <strong>of</strong> water. Normal overdosage has no detriments.<br />
- Control and maintenance must be yearly done after sufficient water has flown.<br />
- Control by the pH-value : must be 8,25 .<br />
Recommendation: The installation must be clean before introducing HYDROCHAUFF ALU.<br />
- For installations made up <strong>of</strong> synthetic materials the antibacterial efficiency must be strenghtened by a dosis <strong>of</strong> biocide<br />
BIOCHAUFF (100 ml for 100 l).<br />
Observation: Used according to our instruction HYDROCHAUFF ALU can react for 5 to 7 years.<br />
Attention: Do not mix the product with other substances. It is no toxic, non irritant, but as any chemical product must be manipulated with care<br />
and kept away from children. Do not eat. In case <strong>of</strong> eye or skin contact rapidly rinse with cold water for 15 minutes.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 2 l can with Ref.no.7525, 5 l can with Ref.no.7526 or 20 l can with Ref. no. 7527.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
28
Inhibitory and Protective Products against Limestone, Oxide Scale and Bacteria<br />
Contamination<br />
For any Type <strong>of</strong> Central Heating Plants Made up <strong>of</strong> Various Metals and Synthetic<br />
Materials<br />
> HYDROCHAUFF DESEMBOUANT<br />
Can be used at installation cleaning before the preventive treatment.<br />
Description: Prevents limestone building and deposit and also corrosion in circuits, chemical reactions in heating plants made up <strong>of</strong> copper. It<br />
composition makes it very applicable (for dispersion, limestone removal, corrosion, noise and polymetal-reducer) it does not<br />
need complicated technical devices for use and contact. HYDROCHAUFF DESEMBOUANT is used for treatments <strong>of</strong> central<br />
heating plants, closed circuits <strong>of</strong> air-conditioning plants, presses, condensers.<br />
Physical and chemical properties: - corrosion and limestone inhibitory agent, pH-value regulator, dispersion agent, oxygen reducer.<br />
- brown, clear fluid<br />
- pH-value (pure product) : 10,2<br />
- density at 20ºC : 1,045<br />
- solidification point: 0ºC.<br />
Usage mode: Dosage: between 1 – 3 l/m 3 depending on water properties. Control by the pH-value: must be over 8,25. Control must be yearly<br />
done after sufficient water has flown. Cleaning the circuits.<br />
Dosage: 1 – 2 l for 100 l <strong>of</strong> water, put into function at heat (50 – 60 ºC). Complete evacuation <strong>of</strong> the installation after 1 to 2<br />
weeks <strong>of</strong> functioning, rinsing and refilling, pH-value control.<br />
Recommendation: In order to prevent the disturbances by suspending oxygen bubbles at installations older than 2 years a complete cleaning<br />
must be undertaken before any treatment. Each old and dirty installation must first be evaluated before any treatment.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 1/2 l can with Ref. no. 7500, 2 l can with Ref. no. 7501 or 20 l can with Ref. no. 7503.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
Corrosion Reducing and Anti-Sedimentary Agents<br />
For any Type <strong>of</strong> Central Heating Plants Made up <strong>of</strong> Various Metals and Synthetic<br />
Materials (with the Exception <strong>of</strong> Aluminium)<br />
> HYDROCHAUFF CLARIMAG<br />
Can be used at installation cleaning before the preventive treatment.<br />
Description: HYDROCHAUFF CLARIMAG is suited for the water conditioning <strong>of</strong> closed circuits. It reacts against corrosion and sediment<br />
building in these circuits. The components have dispersion effects and allows for the product to be used for cleaning, it reduces<br />
noised caused by gas excesses and keeps the pH-value at equal level . Do not use in circuits where aluminium, alloys or derivates<br />
exist.<br />
Physical and chemical properties: - corrosion and limestone inhibitory agent<br />
- gas reducer<br />
- dispersion effect<br />
- amberlike coloured fluid<br />
- pH-value (pure product):<br />
- density at 20ºC:<br />
Usage mode: Dosage: between 1,2 and 1,5 l/m 3 depending on the water properties.<br />
- Control through the pH-value at 1,2 l/m 3 : must be over 9,5 at 20º ; or through measuring P2O5 (must be 30 mg/l). Control must<br />
be yearly done after sufficient water has flown. Cleaning the circuits.<br />
- At slow cleaning treatment the dosage must be 5% after injection, circulation at heat (50 – 60 ºC) with many evacuations until<br />
clear water flows (
BIOCIDE FOR HEATING AND AIR-CONDITIONING PLANTS<br />
Prevents the risk <strong>of</strong> bacterial contamination and the sedimentation<br />
> BIOCHAUFF – Biocide for closed circuits<br />
Corrosion and Limestone Reducing Product for Heating Plants and other Circuits Made up <strong>of</strong> Various Metals and Synthetic Materials<br />
excluding Aluminium<br />
Description: BIO CHAUFF is a biocide disinfection product that prevents and distroys micro-organic and bacterial colonies building from all<br />
heating and air-conditioning plants,in fact from all plants that have an open-air expansion tank, as from installations made up <strong>of</strong><br />
synthetic materials.<br />
Physical and chemical properties: - chlorine phenol biocide in a non-toxic organic solution<br />
- clear yellow fluid (turbid in solution)<br />
- specific odour<br />
- pH-value (concentrated): 6,3<br />
- density: 1,06 – 1,10<br />
Usage mode: Shock treatment <strong>of</strong> very contaminated installations. Dosis introduction . Circulating. Evacuation.<br />
Preventive treatment: Dosage: 100 ml/100 l water. Do not use only BIO CHAUFF. Introduce it directly in the circuit with HYDROCHAUFF<br />
900 or HYDROCHAUFF ALU (anticorrosive agent) one after another. Do not mix in pure state.<br />
Recommendation: Before using BIO CHAUFF the installation must be cleaned from mud and impurities.<br />
Attention: Product is harmful but not toxic or dangerous. It is rapidly biodegradable, iritant for eyes and skin. Use gloves. If eye contact rinse<br />
with water and soap right away . Product is harmful and must not be swallowed. Keep away from children.<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 1/2 l can with Ref.no.7523, 5 l can with Ref.no.7524<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any responsibility in case <strong>of</strong> inexpediently<br />
use <strong>of</strong> the product.<br />
SEALING PRODUCT<br />
> PCM 80<br />
Description: Especially developed to seal the cracks and leaks <strong>of</strong> central heating plants with warm-water preparation (boiler, radiators).<br />
Properties: Black fluid. Density 1,06. pH-value : alkaline. Viscosity (20ºC) : 130. Water soluble and compatible with all antifreezing products.<br />
Not reacting with cast iron, copper, steel. There are special conditions for aluminium, consult us.<br />
Usage mode: Dosage between 1,2 and 1,5 l/m 3 dpending on water properties. Control by the pH-value at 1,2 l/m 3 : must be about 9,5 at 20º ; or<br />
through the measuring <strong>of</strong> P 2O 5 (must be 30 mg/l ). Control must be yearly done after sufficient water has flown. Cleaning the<br />
circuits.<br />
At slow cleaning treatment the dosage must be 5% after injection, circulation at heat (50 – 60 ºC) with many evacuations until<br />
clear water flows (suspending matters
Before the Putting in Function<br />
PROCHLORE<br />
Responsabilities:<br />
Water & Canalisation Co.<br />
Before the counter<br />
counter<br />
water supply pipe<br />
Water & Canalisation Co.<br />
Using product:<br />
PROCHLORE. See page no. 9<br />
Necessary equipment:<br />
Dosing station. See page no. 7.<br />
Usage mode:<br />
Private pipe after the counter<br />
New pipes<br />
31<br />
Private pipe after the counter<br />
Functionating installation<br />
Responsabilities<br />
Owner Owner<br />
Construction site boss User<br />
Architect Architect<br />
valve water supply measurement at every tap<br />
equal dosing group<br />
1. Switch <strong>of</strong>f the unit.<br />
2. Connect the water supply to the dosing group<br />
3. Connect the drinking water supply at the <strong>pump</strong> outlet<br />
4. Programm the PROCHLORE dosage<br />
5. Open the water intake after the counter<br />
6. Open the taps one after another , measure the PROCHLORE dosis at each <strong>of</strong> them<br />
7. When the pipes are full <strong>of</strong> PROCHLORE at desired dosis, leave the product to react, time to react according to the<br />
table on technical data sheet .<br />
8. Switch <strong>of</strong>f the dosing group<br />
9. Connect the installation<br />
10. Open intake valve for rinsing<br />
11. Control by measuring PROCHLORE at each tap to see if it still exists.<br />
Observation: In case <strong>of</strong> the Legionella bacteria:<br />
- Before each disinfection treatment the installation must be cleaned (stone removal, Deoxidation)<br />
- See recommendations to the Legionella bacteria
PROXYDE (Ecora)<br />
Description:<br />
PROXYDE is a disinfection product on hydrogen peroxyd and para-acetic acid basis.<br />
Used in treatments for air-conditioning installations.<br />
PROXYDE (Ecora) once dosed has the following technical properties :<br />
- Non iritant for skin, eyes or respiratory organs<br />
- Produces no foam<br />
- Non polluting, not harmful (no harmful side effects)<br />
- Degradable at 99,5%<br />
- No resistence to bacteria<br />
- Long-lasting, remannent effect<br />
- Prevents and protects against recontamination<br />
- Distroys bio-films<br />
Bio-films are micro-organisms that are settled in a film, this makes them resistant to external conditions.<br />
Depending on the dosage PROXYDE (ECORA) is :<br />
Against bacteriae:<br />
- bactericide in 15 minutes<br />
Against fungi:<br />
- fungicide in 30 minutes<br />
Against spores:<br />
- Spore-killer in 30 minutes.<br />
Physical and chemical properties:<br />
- para-acetic acid /catalyst hydrogen peroxyd<br />
- colourless and odourless fluid<br />
- density : 1± 0,05<br />
- pH-value : 5,3 ± 0,2<br />
- biodegradable: > 99,5%<br />
Usage mode:<br />
- through atomization<br />
- through neutralisation<br />
- through dissolution<br />
Surface disinfection by atomization : dosage 2%<br />
Surface disinfection through neutralisation <strong>of</strong> air-conditioning plants: dosage 1%<br />
Surface disinfection and bio-film distruction in heating <strong>pump</strong> circuits: dosage 1 - 3%<br />
Recommendation:<br />
Contraindications <strong>of</strong> usage are very rare opposed to other disinfection matters l.<br />
Validity: 1 year.<br />
Reservation:Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 5 l can with Ref. no. 8463, 20 l can with Ref. no. 8464.<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any<br />
responsibility in case <strong>of</strong> inexpediently use <strong>of</strong> the product.<br />
32
DISINFECTION TREATMENT OF AIR-COOLING PLANTS<br />
> BIOCIDE 80<br />
Description: BIOCID 80 is a powerful disinfection product on quadruple amonium basis, with surfactant agents and<br />
algae, bacteriae and fungi killing substances .<br />
Special solution for distroying micro-organisms from air-cooling installations.<br />
The usage range is very large and has huge usage flexibility.<br />
Must be used sequentially , no continuous injection.<br />
To play for safety we recommend alternating the product with BIOCIDE 90 as it has a different<br />
mollecular structure.<br />
Physical and chemical properties:<br />
Ready to use fluid<br />
Density at 20ºC : 1,05<br />
pH-value (pure): 7,3<br />
Usage mode: manuel injection through dosing <strong>pump</strong>.<br />
For a rapid bacteriae distruction the shock dosis is 300 g/ m 3.<br />
BIOCIDE 80 cannot be mixed in treatment with chlorine or peroxide based products.<br />
Recommendation: BIOCIDE 80 kills the most <strong>of</strong>ten micro-organisms found in the air-cooling systems.<br />
Its formula allows the degrading , it is non-pollutive (when kept within a certain concentration)<br />
Is easy to use and needs no special technical devices .<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 20 l can with Ref. no. 8455<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any<br />
responsibility in case <strong>of</strong> inexpediently use <strong>of</strong> the product.<br />
> BIOCIDE 90<br />
Description: BIOCID 90 is a strong disinfection product on quadruple amonium basis, with surfactant agents,<br />
glutaraldehyde, algae, bacteriae and fungi killing substances.<br />
Special solution for distroying micro-organisms from air-cooling installations.<br />
The usage range is very large and has huge usage flexibility.<br />
Must be used sequentially , no continuous injection.<br />
To play for safety we recommend alternating the product with BIOCIDE 80 as it has a different<br />
mollecular structure.<br />
Physical and chemical properties:<br />
Ready to use red fluid<br />
Density at 20ºC : 1,05<br />
pH-value (pure): 7,3<br />
Usage mode: manuel injection through dosing <strong>pump</strong><br />
For a rapid bacteriae distruction the shock dosis is 300 g/ m 3.<br />
BIOCIDE 90 cannot be mixed in treatment with chlorine or peroxide based products.<br />
Recommendation: BIOCIDE 90 kills the most <strong>of</strong>ten micro-organisms found in the air-cooling systems.<br />
Its formula allows the degrading , it is non-pollutive (when kept within a certain concentration)<br />
Is easy to use and needs no special technical devices .<br />
Reservation: Exclusive pr<strong>of</strong>essional usage. See security data sheet.<br />
Packaging: 20 l can with Ref.no.8456<br />
User recommendation: Product for pr<strong>of</strong>essional usage according to instructions. We do not assume any<br />
responsibility in case <strong>of</strong> inexpediently use <strong>of</strong> the product.<br />
33
AUTOMATED TREATMENT ON DOSING LEVELS, DILUTION<br />
> CLIM.PILOT<br />
Description:<br />
Automation principle for maintenance monitoring:<br />
- Evacuation <strong>of</strong> concentrations and filling <strong>of</strong> circuits in the cooling towers<br />
- Very high precision Swith level functioning<br />
Schema <strong>of</strong> the functioning principle:<br />
Schema <strong>of</strong> electrical principle:<br />
A simple, precise and very secure technology:<br />
Parameter for calibration:<br />
1. evaporation volume<br />
2. dilution volume<br />
3. tank size<br />
4. positioning <strong>of</strong> exhaust valve<br />
Depending on the parameter the device is being supplied calibrated or it can be calibrated on the job.<br />
Simple installation:<br />
1. set the box at the desired place<br />
2. fix the probe stick at the tank margin with 2 screws<br />
3. connect the 2 pneumatic capillar tubes to the probe stick and box (not farther than 50 m away in order not to get response variations),<br />
protected, if possible, with a protection cover<br />
4. connect the box to electricity<br />
5. connect security and exhaust valves at the electrical box.<br />
Ref. 8443 CLIM.PILOT<br />
Sealed box with dimmension 250 x 200 contains:<br />
- 3 electrical pressure switches. - 1 micro-compressor. - 1 clamp for electric connection. - 1 calibrated pneumatic probe stick.<br />
- 30 m <strong>of</strong> pneumatic capillar tubes Ø 4 mm.<br />
Reference Product<br />
8444 3/4” electric valve<br />
8445 1” electric valve<br />
8446 Electric evacuation valve with spring 1“<br />
8447 Electric evacuation valve with spring 11/4“<br />
34
The most important parameter for the water quality<br />
- Drinking water<br />
- Water for heating installations<br />
- Water for air-conditioning installations<br />
Drinking Water<br />
Parameter CMA Measure Units<br />
Perception Sensitive Parameter<br />
Colour<br />
Turbidity<br />
15<br />
1<br />
mg/l<br />
FNU<br />
PH-value 6,5 – 9,5 -<br />
Magnesium 50 mg/l<br />
Potassium 12 mg/l<br />
Physical and Chemical Parameter<br />
Sodium<br />
Sulfates<br />
150<br />
250<br />
mg/l<br />
mg/l<br />
Chloride 200 mg/l<br />
Aluminium 0,2 mg/l<br />
Residues after drying 1500 mg/l<br />
Ammonium 0,5 mg/l<br />
Silver 0,01 mg/l<br />
Nitrogen 1 mg/l<br />
Copper 1 mg/l<br />
Iron total 0,2 mg/l<br />
Unwanted Matters<br />
Fluor 1,5 mg/l<br />
Manganese 0,05 mg/l<br />
Nitrate 50 mg/l<br />
Nitrite 0,1 mg/l<br />
Phenoles 0 mg/l<br />
Phosphorus 5 mg/l<br />
Arsenic acid 0,05 mg/l<br />
Cadmium 0,005 mg/l<br />
Cyanides 0,05 mg/l<br />
Chromium 0,05 mg/l<br />
Quicksilver 0,001 mg/l<br />
Toxic Matters<br />
Nickel 0,05 mg/l<br />
Lead<br />
0,05 mg/l<br />
0,025 In 2003<br />
0,01 In 2013<br />
Selenium 0,01 mg/l<br />
HPA 0,02 μg/l<br />
Pesticides<br />
For each matter<br />
Total<br />
0,1<br />
0,5<br />
μg/l<br />
μg/l<br />
Total e.coli bacteriae 0 In 100 ml<br />
Microbiological Parameter<br />
Faecal e.coli bacteriae<br />
Streptococcus<br />
0<br />
0<br />
In 100 ml<br />
In 100 ml<br />
Reducing sulfites 1 In 100 ml<br />
Hardness > 15 ºF<br />
Alkalineness > 2,5 ºF<br />
Other Reference Values<br />
Calcium > 100 mg/l<br />
Boron > 1 mg/l<br />
Residual chlorine > 0,1 mg/l<br />
35
Water from Installations<br />
Parameter Values Measure Units<br />
pH-value > 9,5<br />
TH (hydrotechnic Titre) < 5<br />
TA (alkaline Titre) > 5<br />
TAC (complete alkaline Titre) > 20<br />
Suspending matters < 100 mg/l<br />
Total iron < 0,5 mg/l iron<br />
Copper (when existing) < 0,2 mg/l<br />
Sulfites < 20 mg/l SO 3<br />
Phosphates > 4 mg/l P2O5<br />
Water from Towers<br />
Parameter Values Measure Units<br />
pH-value 7,6/8,5<br />
Hardness 0/5 ºF<br />
Carbonic acid<br />
free 8/15 mg/l<br />
combined 8/15 mg/l<br />
aggressive Null<br />
Oxygen < 4/5 mg/l<br />
Chlor-Ionos Max.50 mg/l<br />
Sulfate-Ionos Max.50 mg/l<br />
Nitrites and Nitrates Max.10 mg/l<br />
Ammonia Max.10 mg/l<br />
Phosphates and silicates No influence<br />
Iron and manganese Max. 0,2/0,1 mg/l<br />
36