Data sheet reflectCONTROL (PDF, 422 KB)

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Visual inspections are replaced by the completelyautomatic reflectCONTROLAutomatic surface inspection and defect recognitionManual inspection methods such as visual inspection are laborious and time-consuming.This method of detecting defects is often subject to strong daylight fluctuations,particularly in the area of the boundary samples, which only allow limited,comparative assessment of the surface quality.The reflectCONTROL product line is used for the inspection of reflecting surfacesand measures differences in the surface texture. Evaluation software recognises thesmallest deviations from the ideal surface and indicates these defective locations.Defect inspection on reflecting surfacesThe reflectCONTROL concept is based on deflectometry which precisely analysesreflecting surfaces down to micrometre-sized defects. The automated surface inspectionnow also means that a comparative quality assessment can be made in fastercycle times.Benefits of reflectCONTROL• Surface analysis of reflecting parts• Defects are discovered and classified automatically• Modular design enables use in the production line and as laboratory equipment• Provides OK / NOT OK decisions, evaluations and defect reports• Surface resolution can be adjusted down to the micrometre range
RC-Compact inspection systemwith motorised object carrierRC-CompactFor repeatable inspections, the measuringtable positions are stored in a project-relateddatabase and are integrated with anautomatic measuring process.• Inspection of flat and slightlycurved parts• Intuitive user interface• Scalable to object sizes andmeasuring processes• Ideal for small series in the laboratoryand production processes• Attractive price/performance ratioRC-Compact with 2 cameras and special32” TFT screen achieves a surface resolutionof 0.2mm on a DIN A3 size measuringarea in a measuring time of a few seconds.RC-Robotic: Complete inspection of apassenger car body shell in only 60 seconds (4 robots)RC-RoboticThis system is for repeatable inspectionswhen the size or geometry of the componentsto be inspected require flexible positioningof the sensor unit. Automatic defectmarking supplements RC-Robotic as theideal in-line solution (option).• Ideal for complex components• Intuitive user interface• Use of several robots simultaneouslyenables complete scanning in the productioncycle• Automatic marking unit optionRC-Robotic with 3 or more cameras andspecial 40” TFT screen achieves a surfaceresolution of less than 0.3mm on a DIN A2size measuring area in a measuring time ofa few seconds.RC-Custom: Base module forcustomer-specific integrationRC-CustomSector-independent solution for the surfaceinspection of any components. We createthe customised system for you based ondefined customer requirements.• Complete integration in the productionline• Freely definable defect classificationand evaluation• Optimisation of resolution, field of viewand measuring timeThe RC-Custom complete solution includesdesign and production of the mechanicalcomponents, all technical measuring equipmentand the interface to the system controller.Types of defects detected (extract)Impressions, contact, inclusions, fluff / hair, adhesive residues, mottles, craters, scratches, paint delamination, paint drops, runs,pinholing, overspray, moulding defects, scoring, shell defects, slide marks, abrasion marks, welding beads, spitters, specks, partial /missing paint, soiling, water droplets
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Data sheet reflectCONTROL (PDF, 422 KB)

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