Data sheet reflectCONTROL for automated paint inspection
Data sheet reflectCONTROL for automated paint inspection
Data sheet reflectCONTROL for automated paint inspection
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Four cameras per robotLarge LCD screenKey features:• Fast <strong>inspection</strong> in less than 1s <strong>for</strong> each robot position• Detection rate >95% <strong>for</strong> all relevant defect types• Consistent per<strong>for</strong>mance levels unaffected by personal taste and fatigue• Marking unit as an optionDetection rateover all relevant defectsHuman auditor<strong>reflectCONTROL</strong>95%60%65%78%4 min15 min20 min60 sec4 robots inspect a completecar body in just 60 seconds.For higher detection rates the human auditorneeds significantly more time than available atnormal production rates.RC robotic achieves highest detection rateswithin typical cycle times.
Frombody shopPaint boothVisual auditand repairAssemblyVisual auditand repairPreparationbe<strong>for</strong>e shippingVisual auditand repairDealer /showroomVisual auditand repairCustomer3.0 Mio €2.5 Mio €2.0 Mio €1.5 Mio €Visual Audit<strong>reflectCONTROL</strong>Cumulated repair cost from production to customerPotential savingsper year:1.336.320 EURNOTE:All figures and calculations aretaken from a Micro-Epsilonsurvey based on 64000 carsper year, detection rate 65%(visual audit), detection rate 95%(<strong>reflectCONTROL</strong>). Feel free toask <strong>for</strong> the complete survey.1.0 Mio €0.5 Mio €0 €Audit afterPaint BoothAudit inFinal AssemblyFinal Auditbe<strong>for</strong>e shippingPreparationat DealerInspectionby customer876Remaining defects after <strong>paint</strong> boothVisual Audit<strong>reflectCONTROL</strong>100 €75 €Average cost <strong>for</strong> repairing a single defect100 €5450 €3210Audit inFinal AssemblyFinal Auditbe<strong>for</strong>e shippingPreparationat DealerInspectionby customer25 €0 €0.5 € 1.0 € 2.0 €Audit afterPaint BoothAudit inFinal AssemblyFinal Auditbe<strong>for</strong>e shipping10 €Preparationat DealerInspectionby customerPaint BoothOptimizedParametersStatisticaldefect dataAutomaticInspectionReduced overall defect count throughoptimized process control<strong>reflectCONTROL</strong> delivers reliable statistical data<strong>for</strong> long term optimization: This allows to detectand overcome process issues more quickly.Generally, this results in fewer defects and lowertotal cost <strong>for</strong> <strong>paint</strong> repair.General benefits:• Inspects 100% of all vehicles produced• Allows workers to concentrate on fixing defects, not finding them• Finds defects reliably directly after the <strong>paint</strong> booth when they are still easy to fix• Effectively reduces cost of defects slipping through your Quality Control• Reduced number of repair lines
Defect Types<strong>reflectCONTROL</strong> offers detection of all relevant defect types. Found defects arecategorized and matched against customer specific standards.InclusionInclusion in middle layerPolishing defectHairLintDirtPolluted <strong>paint</strong>CraterShallow CraterDropletRunnerFat EdgeBumpShallow bumpPlaning markDentLarge scratchContactRC-Robotic: FlowReflectivityMapVisualizationImageAcquisitonAutomaticDefectDetectionDefect Filtering(Categories, Zones,Subassemblies)CurvatureMapAutomaticMarking(optional)MICRO-EPSILON MESSTECHNIK GmbH & Co. KGKönigbacher Str. 15 · 94496 Ortenburg / DeutschlandTel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90info@micro-epsilon.de · www.micro-epsilon.deModifications reserved / Y9761337-A011060MLOProjektpartner
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