Data sheet reflectCONTROL for automated paint inspection

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Four cameras per robotLarge LCD screenKey features:• Fast inspection in less than 1s for each robot position• Detection rate >95% for all relevant defect types• Consistent performance levels unaffected by personal taste and fatigue• Marking unit as an optionDetection rateover all relevant defectsHuman auditorreflectCONTROL95%60%65%78%4 min15 min20 min60 sec4 robots inspect a completecar body in just 60 seconds.For higher detection rates the human auditorneeds significantly more time than available atnormal production rates.RC robotic achieves highest detection rateswithin typical cycle times.
Frombody shopPaint boothVisual auditand repairAssemblyVisual auditand repairPreparationbefore shippingVisual auditand repairDealer /showroomVisual auditand repairCustomer3.0 Mio €2.5 Mio €2.0 Mio €1.5 Mio €Visual AuditreflectCONTROLCumulated repair cost from production to customerPotential savingsper year:1.336.320 EURNOTE:All figures and calculations aretaken from a Micro-Epsilonsurvey based on 64000 carsper year, detection rate 65%(visual audit), detection rate 95%(reflectCONTROL). Feel free toask for the complete survey.1.0 Mio €0.5 Mio €0 €Audit afterPaint BoothAudit inFinal AssemblyFinal Auditbefore shippingPreparationat DealerInspectionby customer876Remaining defects after paint boothVisual AuditreflectCONTROL100 €75 €Average cost for repairing a single defect100 €5450 €3210Audit inFinal AssemblyFinal Auditbefore shippingPreparationat DealerInspectionby customer25 €0 €0.5 € 1.0 € 2.0 €Audit afterPaint BoothAudit inFinal AssemblyFinal Auditbefore shipping10 €Preparationat DealerInspectionby customerPaint BoothOptimizedParametersStatisticaldefect dataAutomaticInspectionReduced overall defect count throughoptimized process controlreflectCONTROL delivers reliable statistical datafor long term optimization: This allows to detectand overcome process issues more quickly.Generally, this results in fewer defects and lowertotal cost for paint repair.General benefits:• Inspects 100% of all vehicles produced• Allows workers to concentrate on fixing defects, not finding them• Finds defects reliably directly after the paint booth when they are still easy to fix• Effectively reduces cost of defects slipping through your Quality Control• Reduced number of repair lines
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Data sheet reflectCONTROL for automated paint inspection

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