Prestige Trimax Solo 60175250399 install manual - Coastal Winair

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Gas PipingSECTION VI - Gas PipingGas Supply Piping ConnectionNOTICEThe gas supply piping must be installedin accordance to all applicable local,state and national codes and utilityrequirements.1. Install a 1/2” NPT for PRESTIGE Solo 60,3/4” NPT for PRESTIGE Solo 175/250 or1” NPT for PRESTIGE Solo 399 pipeunion at the factory supplied gas nipple, forease of service.2. Install a manual shutoff valve in the gassupply piping as shown in Fig. 15. Forinstallations in Canada the installer musttag and identify the main shutoff valve.3. Install a sediment trap (drip leg) on the gassupply line prior to connecting to the PRES-TIGE Solo gas train as shown in Fig. 15.4. Support the gas piping using hangers. Donot support the piping by the unit or itscomponents.5. Purge all air from the gas supply piping.6. Before placing the PRESTIGE Solo intooperation, check and test all connectionsfor leaks.- Close the manual shutoff valve duringany pressure test with less than 13”w.c..- Disconnect the PRESTIGE Solo and itsgas valve from the gas supply pipingduring any pressure test greater than13”w.c..WARNINGDo not check for gas leaks with an openflame. Use a gas detection device or bubbletest. Failure to check for gas leakscan cause severe personal injury, deathor substantial property damage.7. Use pipe dope compatible with natural andpropane gases. Apply sparingly only to themale threads of pipe joints so that pipedope does not block gas flow.WARNINGFailure to apply pipe dope as detailedabove can result in severe personalinjury, death or substantial propertydamage.WARNINGUse a two-wrench method of tighteninggas piping near the unit and its gas pipingconnection. Use one wrench to preventthe boiler gas line connection fromturning and the second to tighten adjacentpiping. Failure to support the boilergas piping connection could damagethe gas line components.External ManualGas Shut OffValve (Must BeWithin 6' of theBoiler)Tee FittingSedimentTrap Min.Length of 3"Gas FlowCapUnion FittingFig. 15: Recommended Gas Supply Piping26
Gas PipingNATURAL GASPipe Sizing - Natural GasRefer to Table 1 for schedule 40 metallic pipelength and diameter requirements for naturalgas, based on rated PRESTIGE Solo input(divide by 1,000 to obtain cubic feet per hour).- Table 1 is based on Natural Gas with a specificgravity of 0.60 and a pressure dropthrough the gas piping of 0.30”w.c..- For additional gas piping sizing information,refer to ANSI Z223.1. For Canadianinstallations refer to B149.1 or B149.2.Natural Gas Supply Pressure Requirements1. Pressure required at the gas valve inletsupply pressure port:- Maximum 13”w.c. at flow or no flowconditions to the burner.- Minimum 5”w.c. during flow conditionsto the burner. Must be verified duringstart up and with all other gas appliancesoperating within the building.2. Install 100% lockup gas pressure regulatorin the gas supply line if inlet pressure canexceed 13”w.c at any time. Adjust the lockuppressure regulator for 13”w.c maximum.WARNINGDO NOT adjust or attempt to measuregas valve outlet pressure. The gas valveis factory-set for the correct outlet pressure.This setting is suitable for naturalgas and propane and requires no fieldadjustment. Attempts by the installer toadjust or measure the gas valve outletpressure could result in damage to thevalve, causing potential severe personalinjury, death or substantial propertydamage.NOTICEThe natural gas orifice requirements are:PRESTIGE Solo 60: 0.204” (5.2 mm)PRESTIGE Solo 175: None RequiredPRESTIGE Solo 250: None RequiredPRESTIGE Solo 399: 0.339” (8.6 mm)Table 1: Gas Piping Sizing - Natural GasLength of Pipe inFeetCapacity of Schedule 40 Metallic Pipe in Cubic Feet of Natural Gas PerHour (based on 0.60 specific gravity, 0.30" w.c. pressure drop)SCH 40 1/2" 3/4" 1" 1-1/4" 1-1/2"10 132 278 520 1050 160020 92 190 350 730 110030 73 152 285 590 89040 63 130 245 500 76050 56 115 215 440 67075 45 93 175 360 545100 38 79 150 305 460150 31 64 120 250 38027
Page 1 and 2: prestigeSolo 60Solo 175Solo 250Solo
Page 3 and 4: Table of ContentsBoiler System Pipi
Page 5 and 6: Table of ContentsUse of Antifreeze
Page 7 and 8: Product & Safety InformationDefinit
Page 9 and 10: Pre-Installation ItemsSECTION I - P
Page 11 and 12: Combustion Air VentingSECTION II -
Page 13 and 14: Combustion Air VentingMethods of Ac
Page 15 and 16: Combustion Air VentingCombination o
Page 17 and 18: Combustion Air VentingCommonwealth
Page 19 and 20: Unit PreparationsPRESTIGE Solo 60/1
Page 21 and 22: Boiler PipingPressure Relief Valve(
Page 23 and 24: Boiler PipingConnect the expansion
Page 25 and 26: Boiler PipingFig. 7: Near Boiler Pi
Page 27 and 28: Boiler PipingNote: Reference Fig. 2
Page 29 and 30: Boiler PipingFig. 13: Multiple PRES
Page 31: Installing Vent/Combustion Air & Co
Page 35 and 36: Gas PipingGas ValveGasketOrificeGas
Page 37 and 38: Internal WiringTriMaxDisplayModuleP
Page 39 and 40: External Wiringcall. This circulato
Page 41 and 42: External WiringCAUTIONLocate the sy
Page 43 and 44: External WiringFig. 21: Multiple Zo
Page 45 and 46: External WiringNote: Reference Fig.
Page 48 and 49: abc de f bbb babc de f bbabc deabc
Page 50 and 51: TriMax OperationStatus Line Message
Page 52 and 53: TriMax OperationEZ SetupNavigation:
Page 54 and 55: TriMax OperationDomestic Hot Water
Page 56 and 57: TriMax OperationCH/DHW OperationNav
Page 58 and 59: abc de f bbb babc de f bbabc deabc
Page 60 and 61: TriMax OperationManual Reset Hard L
Page 62 and 63: Start-Up PreparationSECTION X - Sta
Page 64 and 65: Start-Up PreparationCheck For Gas L
Page 66 and 67: Start-Up ProcedurescccCheck Vent Pi
Page 68 and 69: Start-Up ProceduresFOR YOUR SAFETY
Page 70 and 71: External Modulating ControlSECTION
Page 72 and 73: Check-Out ProceduresSECTION XIV- Ch
Page 74 and 75: Maintenance SchedulesSECTION XVI -
Page 76 and 77: Maintenance ProceduresClean Condens
Page 78 and 79: Maintenance ProceduresCheck Control
Page 80 and 81: Maintenance Procedures15. Once the
Page 82 and 83:
Replacement Parts65841243Fig. 34: P
Page 84 and 85:
Replacement Parts249351610487Fig. 3
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Replacement Parts2349516410Fig. 38:
Page 88 and 89:
Replacement Parts73847109261Fig. 40
Page 90 and 91:
Product Specifications15 3/8” [39
Page 92 and 93:
Page 94 and 95:
Page 96 and 97:
Product SpecificationsBoilerModelFu
Page 98 and 99:
Product SpecificationsGraph 4: Pres
Page 100:
Additional quality water heating eq
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Prestige Trimax Solo 60175250399 install manual - Coastal Winair

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