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compatibility of ultra high performance concrete as repair material

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• Rehabilitation <strong>of</strong> a bridge pier using prefabricated UHPC shell elements in Zurich(Switzerland) in 2007: 1.57 in thick prefabricated UHPC shell elements were usedto protect the existing 40 year old reinforced <strong>concrete</strong> bridge pier.• Strengthening <strong>of</strong> an industrial floor in Geneva (Switzerland) in 2007: 1.57 in thickUHPC layer with rebars w<strong>as</strong> poured on the top <strong>of</strong> the remaining reinforced<strong>concrete</strong> slab for the floor <strong>of</strong> a fire bridage building that had insufficient loadcarrying capacity.• Repair <strong>of</strong> the Dalvazza Bridge (Switzerland) in 2008: UHPC w<strong>as</strong> used to <strong>repair</strong>the deck <strong>of</strong> the bridge. Gravel w<strong>as</strong> sprayed on the fresh UHPC to create theadequate surface for the traffic instead <strong>of</strong> using a bituminous pavement.2.2.4.2 Compatibility between UHPC and Concrete SubstrateThe potential <strong>compatibility</strong> <strong>of</strong> UHPC with the normal <strong>concrete</strong> substrate is presented.a) Bond strength with the substrateThe success <strong>of</strong> any rehabilitation depends on the bond <strong>performance</strong>. Lee et al. (2005)combined the slant-shear test with freeze-thaw cycling conditions to <strong>as</strong>sess the bondstrength and bond durability <strong>of</strong> RPC with regular <strong>concrete</strong>. Results showed a good bondbetween both <strong>material</strong>s that is affected negatively by the inclusion <strong>of</strong> freeze-thaw cycles.However, further research is needed due to the fact that the slant-shear specimens had aninterface angle <strong>of</strong> 45°. Several researchers have shown that a greater joint angle fromhorizontal produces a more severe state <strong>of</strong> shear and compression stresses along theinterface.b) Curing requirement / setting propertiesGraybeal (2006) showed that the compressive strength <strong>of</strong> UHPC in ambient curing isalmost non-existent at 1 day after c<strong>as</strong>ting. Once initial set takes place, UHPC promptlygains strength up to 9.4 ksi at 48 hours approximately. This rapid strength gain would<strong>of</strong>fer the possibility <strong>of</strong> using the infr<strong>as</strong>tructure in a short time after <strong>repair</strong>ing.c) Dimensional stability24

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