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<strong>VPI</strong> ® <strong>II</strong>Vital ProcessorInterlocking ControlSystemCopyright © 2006 ALSTOM Signaling Inc.Product <strong>Overview</strong> ManualP2511G


<strong>VPI</strong> ® <strong>II</strong>Vital ProcessorInterlocking ControlSystemCopyright © 2006 ALSTOM Signaling Inc.Product <strong>Overview</strong> ManualALSTOM Signaling Inc.P2511G, Rev. Jan/06 Printed in U.S.A.


LIST OF EFFECTIVE PAGESP2511G, <strong>VPI</strong> ® <strong>II</strong> Product <strong>Overview</strong> ManualORIGINAL ISSUE DATE:CURRENT REVISION AND DATE:Jan/06Jan/06PAGECoverTitle pagePrefacei thru viiiCHANGE OR REVISION LEVELJan/06Jan/06Jan/06Jan/061–1 thru 1–6 Jan/062–1 thru 2–4 Jan/063–1 thru 3–10 Jan/064–1 thru 4–30 Jan/065–1 thru 5–20 Jan/066–1 thru 6–16 Jan/067–1 thru 7–6 Jan/06P2511G, Rev. Jan/06ALSTOM Signaling Inc.


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PREFACENOTICE OF CONFIDENTIAL INFORMATIONInformation contained herein is confidential and is the property ofALSTOM Signaling Incorporated. Where furnished with a proposal, therecipient shall use it solely to evaluate the proposal. Where furnished tocustomer, it shall be used solely for the purposes of inspection, installationor maintenance. Where furnished to a supplier, it shall be used solely inthe performance of the contract. The information shall not be used ordisclosed by the recipient for any other purposes whatsoever.FOR QUESTIONS AND INQUIRIES, CONTACT CUSTOMER SERVICE AT1–800–717–4477ORWWW.ALSTOMSIGNALINGSOLUTIONS.COMALSTOM SIGNALING INC.1025 JOHN STREETWEST HENRIETTA, NY 14586REVISION LOGRevision Date Description By Checked Approved0 Jan. 2006 Original issue MAS KWW NIP2511G, Rev. Jan/06ALSTOM Signaling Inc.


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ABOUT THE MANUALThis manual is intended to introduce the ALSTOM Vital Processor Interlocking ControlSystem, (<strong>VPI</strong> ® <strong>II</strong>).The information in this manual is arranged into sections. The title and a brief descriptionof each section follow:Section 1 – GENERAL DESCRIPTION: This section describes the manualorganization, introduces the topics enclosed, and provides a glossary of terms used inthis manual.Section 2 – <strong>VPI</strong> <strong>II</strong> ORGANIZATION: This section gives general information onfunction and organization of the <strong>VPI</strong> <strong>II</strong> System.Section 3 – CHASSIS CONFIGURATION: This section describes the chassis used forthe <strong>VPI</strong> <strong>II</strong> System.Section 4 – VITAL SUBSYSTEM: This section describes the Vital boards andassemblies used in the <strong>VPI</strong> <strong>II</strong> System.Section 5 – NON VITAL SUBSYSTEM: This section describes the non -vital boardsand assemblies used in the <strong>VPI</strong> <strong>II</strong> System.Section 6 – DESIGN, TEST AND VALIDATION TOOLS: This section describes thedesign, test and validation tools used for the <strong>VPI</strong> <strong>II</strong> System...Section 7 – NON-VITAL SYSTEM AND COMMUNICATIONS SOFTWARE: Thissection describes the non -vital system and communications software used in the <strong>VPI</strong> <strong>II</strong>System.P2511G, Rev. Jan/06ALSTOM Signaling Inc.


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MANUAL SPECIAL NOTATIONSIn the ALSTOM manuals, there are three methods used to convey special informationalnotations to the reader. These notations are warnings, cautions, and notes. Bothwarnings and cautions are readily noticeable by boldface type two lines beneath thecaption.WarningA warning is the most important notation to heed. A warning is used to tell the readerthat special attention needs to be paid to the message because if the instructions oradvice is not followed when working on the equipment then the result could be eitherserious harm or death. The sudden, unexpected operation of a switch machine, forexample, or the technician contacting the third rail could lead to personal injury or death.An example of a typical warning notice follows:CautionWARNINGDISCONNECT THE MOTOR ENERGY WHENEVER THE GEAR COVERIS REMOVED. OTHERWISE, THE SWITCH MACHINE MAY OPERATEUNEXPECTEDLY AND POSSIBLY CAUSE PERSONAL INJURYA caution statement is used when an operating or maintenance procedure, practice,condition, or statement, which if not strictly adhered to, could result in damage to ordestruction of equipment. A caution statement is also used when personnel could besurprised if shocked by a circuit operating at a low current. A typical caution found in amanual is as follows:NoteCAUTIONTurn power off before attempting to remove or insert circuit boards into amodule. Boards can be damaged if power is not turned off.A note is normally used to provide minor additional information to the reader to explainthe reason for a given step in a test procedure or to just provide a background detail. Anexample of the use of a note follows:NOTEA capacitor may be mounted on the circuit board with a RTV adhesive.Use the same color RTV.P2511G, Rev. Jan/06ALSTOM Signaling Inc.


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TOPICTABLE OF CONTENTSPAGE1. SECTION 1 – GENERAL DESCRIPTION ........................................................1–11.1. SCOPE OF MANUAL ..................................................................................1–11.2. CONVENTIONS ..........................................................................................1–11.3. ACRONYMS AND ABBREVIATIONS..........................................................1–22. SECTION 2 – <strong>VPI</strong> <strong>II</strong> ORGANIZATION..............................................................2–12.1. GENERAL ...................................................................................................2–12.2. <strong>VPI</strong> <strong>II</strong> SUBSYSTEMS ..................................................................................2–12.3. GENERAL CHARACTERISTICS.................................................................2–12.4. GENERAL SPECIFICATIONS.....................................................................2–23. SECTION –3 CHASSIS CONFIGURATIONS...................................................3–13.1. GENERAL ...................................................................................................3–13.2. PLUG COUPLED CHASSIS........................................................................3–23.2.1. Case ............................................................................................................3–33.2.2. Cable Harness.............................................................................................3–43.3. DIRECT WIRE CHASSIS ............................................................................3–53.3.1. Case ............................................................................................................3–63.3.2. Cables .........................................................................................................3–73.4. PCB INTERFACE CHASSIS (CPIB) ...........................................................3–83.4.1. Case ............................................................................................................3–93.4.2. Interface PCBs ..........................................................................................3–103.5. COVERS ...................................................................................................3–104. SECTION 4 – VITAL SUBSYSTEM .................................................................4–14.1. GENERAL ...................................................................................................4–14.2. CPU <strong>II</strong> (CENTRAL PROCESSING UNIT <strong>II</strong>) BOARD 31166-374-XX ...........4–24.2.1. Specifications ..............................................................................................4–34.2.2. Assembly.....................................................................................................4–34.3. VRD (VITAL RELAY DRIVER) BOARD 59473-740-XX...............................4–44.3.1. Physical Characteristics ..............................................................................4–44.3.2. Specifications ..............................................................................................4–54.3.3. Assembly.....................................................................................................4–54.4. VSC (VITAL SERIAL CONTROLLER) BOARD 59473-939-XX ...................4–64.4.1. System Capacity..........................................................................................4–64.4.2. Specifications ..............................................................................................4–74.4.3. Assemblies ..................................................................................................4–84.5. CRG (CODE RATE GENERATOR) BOARD 31166-261-XX .......................4–94.5.1. Specifications ............................................................................................4–104.5.2. Assemblies ................................................................................................4–104.6. IOB (I/O BUS INTERFACE) BOARD 59473-827-XX.................................4–114.6.1. Specifications ............................................................................................4–124.6.2. Assembly...................................................................................................4–12P2511G, Rev. Jan/06 i ALSTOM Signaling Inc.


TOPICTABLE OF CONTENTSPAGE4.7. DI (DIRECT INPUT) BOARD 59473-738-XX, 867-XX...............................4–134.7.1. Specifications ............................................................................................4–144.7.2. Assemblies ................................................................................................4–154.8. VITAL DC OUTPUT BOARDS 59473-739-XX, -747-XX, -977-XX,-749-XX, 31166-340-XX ............................................................................4–164.8.1. SBO Board ................................................................................................4–174.8.1.1. Specifications..........................................................................................4–174.8.1.2. Assembly ................................................................................................4–184.8.2. DBO and DBO-50V Board.........................................................................4–194.8.2.1. Specifications..........................................................................................4–204.8.2.2. Assemblies .............................................................................................4–214.8.3. LDO Board (59473-749-XX) ......................................................................4–224.8.3.1. Specifications..........................................................................................4–234.8.3.2. Assemblies .............................................................................................4–244.8.4. LDO2 (31166-340-XX)...............................................................................4–254.8.4.1. Specifications..........................................................................................4–264.8.4.2. Assemblies .............................................................................................4–264.9. ACO (VITAL AC OUTPUT BOARD) 59473-937-XX ..................................4–274.9.1. Specifications ............................................................................................4–284.9.2. Assembly...................................................................................................4–284.10. FSVT (FIELD-SETTABLE VITAL TIMER BOARD) 59473-894-XX............4–294.10.1. Specifications..........................................................................................4–304.10.2. Assemblies .............................................................................................4–305. SECTION 5 – NON-VITAL SUBSYSTEM ........................................................5–15.1. GENERAL ...................................................................................................5–15.2. NON-VITAL PROCESSOR FAMILY (NVP).................................................5–15.2.1. CSEX3 (Extended Code System Emulator 3) Board 31166-175-XX ...........5–25.2.1.1. Specifications............................................................................................5–35.2.1.2. Assemblies ...............................................................................................5–35.3. NON-VITAL INPUT BOARDS......................................................................5–45.3.1. NVI (Non-Vital Input) Board 59473-757-XX.................................................5–45.3.1.1. Isolated Inputs ..........................................................................................5–45.3.1.2. Specifications............................................................................................5–55.3.1.3. Assemblies ...............................................................................................5–55.3.2. NVID (Non-Vital Input Differential) Board 31166-106-XX ............................5–65.3.2.1. Specifications............................................................................................5–65.3.2.2. Assemblies ...............................................................................................5–75.3.3. NVIDSW (Non-Vital Input Differential Switch) Board 31166-276-XX ...........5–85.3.3.1. Specifications............................................................................................5–95.3.3.2. Assemblies ...............................................................................................5–9P2511G, Rev. Jan/06 ii ALSTOM Signaling Inc.


TOPICTABLE OF CONTENTSPAGE5.4. NON-VITAL OUTPUT BOARDS................................................................5–105.4.1. Non-Vital Output Boards 59473-785-XX and 59473-936-XX.....................5–105.4.1.1. Isolated Outputs......................................................................................5–105.4.1.2. Specifications..........................................................................................5–115.4.1.3. Assemblies .............................................................................................5–125.4.2. NVO-SNK (Non-Vital Output Sink) Board 31166-123-XX..........................5–135.4.2.1. Specifications..........................................................................................5–145.4.2.2. Assembly ................................................................................................5–145.4.3. NVR (Non-Vital Relay Output) Board 31166-238-XX ................................5–155.4.3.1. Specifications..........................................................................................5–165.4.3.2. Assemblies .............................................................................................5–165.5. TRAIN TO WAYSIDE COMMUNICATIONS BOARDS..............................5–175.5.1. NVTWC-FSK (Non-Vital TWC FSK) Board 31166-119-XX........................5–175.5.1.1. Specifications..........................................................................................5–185.5.1.2. Assemblies .............................................................................................5–196. SECTION 6 –DESIGN, TEST AND VALIDATION TOOLS ..............................6–16.1. CAAPE- AN INTEGRATED WINDOWS ® -BASED CONFIGURATIONTOOL...........................................................................................................6–26.2. CAAPE ........................................................................................................6–36.2.1. Application Verification ................................................................................6–46.2.2. Graphical Simulator .....................................................................................6–66.2.3. CAAPE System Requirements ....................................................................6–76.3. WATCHER ..................................................................................................6–86.4. EMBEDDED DATALOGGER ......................................................................6–96.5. TRACKER REMOTE DIAGNOSTIC ANALYZER ......................................6–106.5.1. Fault Detection ..........................................................................................6–106.5.2. Logging......................................................................................................6–106.5.3. Data Retrieval And Report Creation ..........................................................6–106.6. TESTWRITE..............................................................................................6–116.7. <strong>VPI</strong> MAINTENANCE MANAGEMENT SYSTEM (MMS)............................6–116.8. PACKAGES...............................................................................................6–117. NON-VITAL SYSTEM AND COMMUNICATIONS SOFTWARE ....................7–117.1. SYSTEM SOFTWARE INTERFACE MATRIX...........................................7–117.2. APPLICATION...........................................................................................7–117.2.1. I/O..............................................................................................................7–117.2.2. Logic..........................................................................................................7–117.2.2.1. Logic Statement Types ...........................................................................7–117.2.3. Communications........................................................................................7–117.3. SYSTEM SOFTWARE INTERFACE MATRIX...........................................7–11P2511G, Rev. Jan/06 iii ALSTOM Signaling Inc.


DESCRIPTIONLIST OF FIGURESPAGEFigure 2-1. <strong>VPI</strong> <strong>II</strong> Breakdown ..................................................................................... 2–1Figure 2-2. General <strong>VPI</strong> <strong>II</strong> System Block Diagram ..................................................... 2–3Figure 3-1. <strong>VPI</strong> <strong>II</strong> Chassis .......................................................................................... 3–1Figure 3-2. Plug Coupled Chassis.............................................................................. 3–2Figure 3-3. Plug Coupled Chassis Components......................................................... 3–2Figure 3-4. Direct Wire Chassis ................................................................................. 3–5Figure 3-5. PCB Interface Chassis............................................................................. 3–8Figure 3-6. PCB Interface Chassis Components........................................................ 3–8Figure 4-1. Vital Subsystem ....................................................................................... 4–1Figure 4-2. CPU <strong>II</strong> Board............................................................................................ 4–2Figure 4-3. VRD Board............................................................................................... 4–4Figure 4-4. VSC Board ................................................................................................ 4–6Figure 4-5. CRG Board .............................................................................................. 4–9Figure 4-6. IOB Board .............................................................................................. 4–11Figure 4-7. DI Board................................................................................................. 4–13Figure 4-8. Vital Output Board.................................................................................. 4–16Figure 4-9. SBO Port Interface................................................................................. 4–17Figure 4-10. DBO Port Interface............................................................................... 4–19Figure 4-11. LDO Port Interface ............................................................................... 4–22Figure 4-12. LDO2 Port Interface ............................................................................. 4–25Figure 4-13. LDO2 Board Edge Diagnostic Indicators.............................................. 4–25Figure 4-14. ACO Board........................................................................................... 4–27Figure 4-15. ACO Port Interface............................................................................... 4–27Figure 4-16. FSVT Board ......................................................................................... 4–29Figure 5-1. Non-Vital Subsystem ............................................................................... 5–1Figure 5-2. CSEX3 Board........................................................................................... 5–2Figure 5-3. NVI Board ................................................................................................ 5–4Figure 5-4. NVIDSW Board ........................................................................................ 5–8Figure 5-5. NVO Board............................................................................................. 5–10Figure 5-6. NVO-SNK Board .................................................................................... 5–13Figure 5-7. NVR Board............................................................................................. 5–15Figure 5-8. NVTWC-FSK Board ............................................................................... 5–17Figure 6-1. CAAPE Non-Vital Relay Application Logic Display .................................. 6–3Figure 6-2. Graphical ADV - Compares Logic Input to Output Files w/CRCs............. 6–5Figure 6-3. ADV Compare Application Utility.............................................................. 6–5Figure 6-4. Graphical Simulator – Find Application Logic Errors Easily ..................... 6–6Figure 6-5. Graphical Simulator Track Plan Display – Place Any ParameterOn Screen Easily...................................................................................... 6–7Figure 6-6. Watcher Main Screen – View Logic and State ......................................... 6–8P2511G, Rev. Jan/06 iv ALSTOM Signaling Inc.


DESCRIPTIONLIST OF FIGURESPAGEFigure 6-7. Screen View of User Data........................................................................ 6–9Figure 6-8. TestWrite User View .............................................................................. 6–11Figure 6-9. TestWrite Report.................................................................................... 6–11Figure 6-10. <strong>VPI</strong> Maintenance Management System Screen................................... 6–11Figure 6-11. Graphical Diagnostic View - Components Affected by Failure andPossible Source...................................................................................... 6–11Figure 7-1. Logic Programming Sample................................................................... 7–11P2511G, Rev. Jan/06 v ALSTOM Signaling Inc.


DESCRIPTIONLIST OF TABLESPAGETable 1–1. Glossary ................................................................................................... 1–2Table 2–1. <strong>VPI</strong> <strong>II</strong> Specifications ................................................................................. 2–2Table 3–1. Plug Coupled Chassis Part Numbers ....................................................... 3–3Table 3–2. Direct Wire Chassis Part Numbers........................................................... 3–7Table 3–3. PCB Interface Case Part Numbers........................................................... 3–9Table 3–4. Interface PCB Part Numbers.................................................................. 3–10Table 3–5. Interface PCB Cover Part Numbers ....................................................... 3–10Table 4–1. CPU <strong>II</strong> Board Specifications..................................................................... 4–3Table 4–2. CPU <strong>II</strong> Board Assembly ........................................................................... 4–3Table 4–3. VRD Board Specifications ........................................................................ 4–5Table 4–4. VRD Board Assembly............................................................................... 4–5Table 4–5. VSC Board Specifications ........................................................................ 4–7Table 4–6. VSC Board Assemblies ............................................................................ 4–8Table 4–7. CRG Board Specifications...................................................................... 4–10Table 4–8. CRG Board Assemblies.......................................................................... 4–10Table 4–9. IOB Board Specifications........................................................................ 4–12Table 4–10. IOB Board Assembly ............................................................................ 4–12Table 4–11. DI Board Specifications ........................................................................ 4–14Table 4–12. DI Board Assemblies............................................................................ 4–15Table 4–13. SBO Board Specifications .................................................................... 4–17Table 4–14. SBO Board Assembly........................................................................... 4–18Table 4–15. DBO Board Specifications .................................................................... 4–20Table 4–16. DBO Board Assemblies........................................................................ 4–21Table 4–17. LDO Board Specifications .................................................................... 4–23Table 4–18. LDO Board Assemblies ........................................................................ 4–24Table 4–19. LDO2 Board Specifications .................................................................. 4–26Table 4–20. LDO2 Board Assemblies ...................................................................... 4–26Table 4–21. ACO Board Specifications .................................................................... 4–28Table 4–22. ACO Board Assembly........................................................................... 4–28Table 4–23. FSVT Board Specifications................................................................... 4–30Table 4–24. FSVT Board Assemblies ...................................................................... 4–30Table 5–1. CSEX3 Board Specifications .................................................................... 5–3Table 5–2. CSEX3 Board Assemblies........................................................................ 5–3Table 5–3. NVI Board Specifications.......................................................................... 5–5Table 5–4. NVI Board Assemblies.............................................................................. 5–5Table 5–5. NVID Board Specifications ....................................................................... 5–6Table 5–6. NVID Board Assemblies........................................................................... 5–7Table 5–7. NVIDSW Board Specifications ................................................................. 5–9Table 5–8. NVIDSW Board Assemblies ..................................................................... 5–9P2511G, Rev. Jan/06 vi ALSTOM Signaling Inc.


DESCRIPTIONLIST OF TABLESPAGETable 5–9. NVO Board Specifications ...................................................................... 5–11Table 5–10. NVOAC Board Specifications ............................................................... 5–11Table 5–11. Non-Vital Output Board Assemblies ..................................................... 5–12Table 5–12. NVO-SNK Board Specifications ........................................................... 5–14Table 5–13. NVO-SNK Board Assembly .................................................................. 5–14Table 5–14. NVR Board Specifications .................................................................... 5–16Table 5–15. NVR Board Assemblies ........................................................................ 5–16Table 5–16. NVTWC-FSK Board Specifications....................................................... 5–18Table 5–17. NVTWC-FSK Board Assemblies .......................................................... 5–19Table 6–1. CAAPE System Requirements ................................................................. 6–7Table 6–2. Design Test and Validation Tool Part Numbers...................................... 6–11Table 7–1. Communications Protocol Library........................................................... 7–11P2511G, Rev. Jan/06 vii ALSTOM Signaling Inc.


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General Description1. SECTION 1 – GENERAL DESCRIPTION1.1. SCOPE OF MANUALThis document contains a general description of the ALSTOM <strong>VPI</strong> ® <strong>II</strong> Vital ProcessorInterlocking Control System. It contains basic, system level information, and hardwaredescriptions and is intended to be used to estimate the items required to satisfy aspecific interlocking’s control requirements.Detailed information for applying and configuring a <strong>VPI</strong> system is available in the <strong>VPI</strong>Installation, Operations and Maintenance Manual P2086B volumes 1 through 4 and the<strong>VPI</strong> Computer Aided Application Software Manual P2086C (after CAA-011, on CAAPECD-ROM). <strong>VPI</strong> <strong>II</strong> specific manuals will be available in the future.1.2. CONVENTIONSThis document provides a breakdown of the <strong>VPI</strong> <strong>II</strong> product into 5 main subsections;Chassis, Vital subsystem, Non-vital subsystem, Application tools and Communicationprotocols. The 5 main subsections are then subdivided to provide functionaldescriptions and electrical specifications for each base item (case, PCB, software, etc.)used to develop a complete <strong>VPI</strong> <strong>II</strong> system.The <strong>VPI</strong> <strong>II</strong> system does not have a fixed chassis layout. The signal engineer is allowedto configure the system within a set of constraints to best meet the needs of eachparticular application. The Computer Application Package (CAA) is used to configurethe <strong>VPI</strong> <strong>II</strong> chassis as well as define the Vital and non-vital application logic required foreach system.P2511G, Rev. Jan/06 1–1 ALSTOM Signaling Inc.


General Description1.3. ACRONYMS AND ABBREVIATIONSTerms and abbreviations used throughout this manual are provided in Table 1–1.Table 1–1. GlossaryTermACOADVAFAOCDAREMAARESATCSBARTCAACAAPECICCMOSCompilerCPUCRCCRGCSEXDBODiagnosticDiagnosticRoutineDIEMIDefinition or ExplanationVital AC Output boardApplication Data VerifierAudio FrequencyAbsence Of Current DetectorAmerican Railway Engineering and Maintenance of WayAssociationAdvanced Railroad Electronic SystemAutomatic Train Control SystemBay Area Rapid Transit DistrictComputer-Aided ApplicationComputer-Aided Application Programming EnvironmentCable Integrity CheckComplementary Metal-Oxide-Semiconductor, a major class ofintegrated circuits; CMOS devices use little power and do notproduce as much heat as other forms of logicProgram that translates a high-level computer language intomachine languageCentral Processing Unit – the computer section that handles theactual processing of data into informationCyclical redundancy ChecksCode Rate Generator boardExtended Code System Emulator boardDouble Break Output boardThe process of detection and isolation of either a malfunction ormistakeA routine designed specifically to locate a malfunction in thecomputerDirect Input boardElectromagnetic InterferenceTable 1-1. Glossary (Cont.)P2511G, Rev. Jan/06 1–2 ALSTOM Signaling Inc.


General DescriptionTermEPROMFail-SafeFirmwareFLASHFPGAFRAFSVTGVSCGVSCEHardwareHHTI/OIOBInterfaceLatchLDOMACMARTAMMSModemMODBUSMUXDefinition or ExplanationA programmable read-only memory device that is erasable usinghigh intensity ultra-violet lightThe concept that if a system fails only a safe result will occurInstructions stored on a ROM chipA form of electrically erasable programmable read only memoryused with embedded processorsField Programmable Gate ArrayFederal Railroad AdministrationField Settable Vital Timer boardA specific Vital Serial Controller board (VSC) that provides ameans of communicating to and from programmable Genrakodemodules.A specific Vital Serial Controller board (VSC) that provides ameans of communicating to and from programmable Genrakodemodules.The electronic section of the computer that stores andmanipulates symbols under the direction of the computerHand Held terminalInput/OutputInput/Output (I/O) Bus Interface boardThe equipment that enables one kind of hardware to berecognized and processed by another kind of hardwareA mode of operation for a circuit in which an output's state ismaintainedLamp Drive Output boardMaintenance Access connection point in a system. This enablesthe connection of a VT100 compatible terminal to examine systemdiagnostics and internal operation of the systemMetropolitan Atlanta Rapid Transit AuthorityMaintenance Management SystemA piece of equipment that connects data terminal equipment to acommunication lineA messaging structure used to establish master-slave/client-servercommunication between intelligent devicesMultiplexerP2511G, Rev. Jan/06 1–3 ALSTOM Signaling Inc.


General DescriptionTable 1-1. Glossary (Cont.)TermMVSCNISALNon-VitalNVINVIDNVIDSWNVONVOACNVO-SNKNVPNVRNVTWCNVTWC-FSKPCBPORProgramPROMRAMResetROMRTUSBOSimulatorDefinition or ExplanationA specific Vital Serial Controller board (VSC) application thatprovides a means of communicating to and from AF Track CircuitmodulesNumerically Integrated Safety Assurance LogicA component or function that is not critical t safety, its failure is notconsidered critical to the safe operation of a railroad but may besignificant operationallyNon-Vital Input boardNon-Vital Input Differential boardNon-Vital Input Differential Switch boardNon-Vital Output boardNon-Vital Output ACNon-Vital Output Sink boardNon-Vital Processor board (CSEX2 or CSEX3)Non-Vital Relay Output boardNon-Vital Train to Wayside CommunicationNon-Vital Train to Wayside Communication- FSK boardPrinted Circuit BoardPower On ResetA series of instructions for the computer to followProgrammable Read-Only Memory – programmable memorydevices that store firmwareRandom Access Memory – this part of memory temporarily storesinformation that is constantly being changed in the computer;here, words may be stored (written) or read (retrieved) in anyorder at randomThe act of changing a bit value to zero or an output to an inactivecondition. Also refers to the startup or restart of a processor-basedsystemRead-Only Memory – this part of memory is built in during theintegrated circuit fabrication process; ROM content cannot bealtered after the chip is producedRelay Test UnitSingle Break Output boardA special program that represents the behavior of a systemP2511G, Rev. Jan/06 1–4 ALSTOM Signaling Inc.


General DescriptionTable 1-1. Glossary (Cont.)TermSMTSoftwareSubroutineTaskTTLTWCVRDVSCVital Componentor CircuitVital Function<strong>VPI</strong> <strong>II</strong>WMATAw/oDefinition or ExplanationSurface Mount TechnologyPrograms that direct the activity of the computerA section of a program that carries out a specific operationA program that is run as an independent unitTransistor-Transistor LogicTrain-to-Wayside CommunicationsVital Relay Driver boardVital Serial Controller board that provides a means for exchangingthe states of Vital interlocking functions between interlockingsystems in a Vital manner.Any device, circuit or software module used to implement a Vitalfunction; a Vital circuit is so named because its function is criticalto the operation of certain signals and track equipmentA system, subsystem, equipment or component that provides afunction critical to safety; it is implemented using fail-safe designprincipals, hardware, software and/or relaysALSTOM’s Vital Processor Interlocking productWashington Metropolitan Area Transit AuthorityWithoutP2511G, Rev. Jan/06 1–5 ALSTOM Signaling Inc.


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<strong>VPI</strong> <strong>II</strong> Organization2. SECTION 2 – <strong>VPI</strong> <strong>II</strong> ORGANIZATION2.1. GENERALThis section describes the organization of the <strong>VPI</strong> <strong>II</strong> system.2.2. <strong>VPI</strong> <strong>II</strong> SUBSYSTEMSThe <strong>VPI</strong> <strong>II</strong> system can be subdivided into five main subsections as shown below:<strong>VPI</strong> <strong>II</strong>ChassisVital SubsystemNon-VitalSubsystemApplication ToolsCommunicationsProtocolsFigure 2-1. <strong>VPI</strong> <strong>II</strong> Breakdown2.3. GENERAL CHARACTERISTICSThe <strong>VPI</strong> <strong>II</strong> module is a Vital fail-safe, microprocessor-based control system designed tomeet the needs of interlocking control for mainline railroads and mass transitapplications. Designed as a modular control system, it contains a set of plug-in PrintedCircuit Boards that are applied in varying quantities to meet the needs of a specificproject. Although one <strong>VPI</strong> <strong>II</strong> system is sufficient for many installations, additionalsystems in distributed arrangements can be added for sites that are more complex(and/or have specific availability requirements). A single <strong>VPI</strong> <strong>II</strong> system may include 1 to4 chassis depending on I/O and arrangement. Single <strong>VPI</strong> <strong>II</strong> systems controllinginterlockings with 35 point machines have been proposed. However, the largest single<strong>VPI</strong> <strong>II</strong> system installed so far has 20 points machines, and the average number of pointmachines per system tends to be less due to specific project availability requirements.The <strong>VPI</strong> <strong>II</strong> system can be mounted in a small, wayside equipment shelter. No specialheating or cooling equipment is required for operation in AREMA-specifiedenvironments of Class C or Class D (-40 to +70 degrees C). Built-in secondary transientprotection is provided for all I/O lines to prevent disruption of service from EMI or otherlocal interference. If required, additional primary protection devices can be added to theexternal lines to protect against higher level EMI such as pulses from nearby electricalstorms. Typically, no interface devices are required between the <strong>VPI</strong> <strong>II</strong> inputs andoutputs and the standard interlocking appliances.P2511G, Rev. Jan/06 2–1 ALSTOM Signaling Inc.


<strong>VPI</strong> <strong>II</strong> OrganizationThe interlocking relay logic is reduced to either a closed set of Boolean mathematicalexpressions or expressed graphically using Relay/Ladder Logic diagrams whichrepresent standard relay contact closures energizing coils. Then, using an ALSTOMComputer-Aided Application Programming Environment (CAAPE) software package,these Boolean expressions are converted into operating instructions for the <strong>VPI</strong> <strong>II</strong>microprocessor. Both Vital and non-vital applications are created with the same userinterface. The CAAPE software package is also used to configure the hardware of the<strong>VPI</strong> <strong>II</strong> chassis.The tool set includes a graphical simulator that allows the signal engineer to exercisethe logic before building the hardware. The simulator provides a mechanism for thesignal engineer to demonstrate the operation of the interlocking before the design iscomplete. As such, it can offer clarifying detail to design reviews. The simulator can alsobe used in presenting the application design to non-signaling personnel, e.g., operatingpersonnel, to insure that the signal design adequately supports the operational needs.The <strong>VPI</strong> <strong>II</strong> system has separate subsystems for Vital and non-vital control. The Vitaland non-vital logic and hardware are maintained as separate subsystems to allowmodifications in one section to not affect the other. These subsystems may share achassis or may be configured in separate chassis. Refer to Figure 2–2 for a generalblock diagram of a portion of a control system with two <strong>VPI</strong> <strong>II</strong> systems.2.4. GENERAL SPECIFICATIONSTable 2–1 lists nominal specifications for the <strong>VPI</strong> <strong>II</strong> module (Chassis and Boards).Table 2–1. <strong>VPI</strong> <strong>II</strong> SpecificationsCharacteristicSpecificationLogic Input Power5 ±0.25 VDC at 8 amperes maximum per moduleHigh Voltage Isolation Rating Meets AREMA Wayside Class C and Class DrequirementsOperating Temperature -40 to +160ºF (-40 to +70ºC)Meets AREMA Wayside Class C and Class DrequirementsHumidity0 to 95% Non-CondensingMeets AREMA Wayside Class C and Class DrequirementsTypical Weight per Module 15 lbs. (6.80 kg)with some boardsDimensions14H × 19W × 23D* inches (35.6H × 48.3W × 58.5D cm)* Depth includes cable dress at rear of chassisP2511G, Rev. Jan/06 2–2 ALSTOM Signaling Inc.


<strong>VPI</strong> <strong>II</strong> OrganizationControlCenterModemCommunication SystemLocation 1 Location 2ModemModem<strong>VPI</strong> <strong>II</strong> System<strong>VPI</strong> <strong>II</strong> SystemNon-VitalCommunicationsProcessorNon-VitalCommunicationsProcessorNon-VitalSubsystemNon-Vital I/ONon-Vital I/OWayside SignalsVital ProcessorVital Serial LinkVital ProcessorVitalSubsystemVital I/O SwitchControlsSwitch MachinesVital Contacts fromTrack CircuitsLocal Control PanelAudio FrequencyTrack CircuitsAutomatic DispatcherDC CodedTrack CircuitsData LoggerCode RateGeneratorPlatform SignsWheel CountersFigure 2-2. General <strong>VPI</strong> <strong>II</strong> System Block DiagramP2511G, Rev. Jan/06 2–3 ALSTOM Signaling Inc.


<strong>VPI</strong> <strong>II</strong> OrganizationTHIS PAGE INTENTIONALLY LEFT BLANK.P2511G, Rev. Jan/06 2–4 ALSTOM Signaling Inc.


Chassis Configurations3. SECTION –3 CHASSIS CONFIGURATIONS3.1. GENERALThis section describes the chassis configurations of the <strong>VPI</strong> <strong>II</strong> system, and is organizedas shown in Figure 3–1.ChassisPlug Coupled Direct WirePCB Interface CoversFigure 3-1. <strong>VPI</strong> <strong>II</strong> ChassisP2511G, Rev. Jan/06 3–1 ALSTOM Signaling Inc


Chassis Configurations3.2. PLUG COUPLED CHASSISThe <strong>VPI</strong> <strong>II</strong> plug coupled chassis includes internal cable harness assemblies. Theseassemblies connect the <strong>VPI</strong> <strong>II</strong> PCB I/O point(s) to a series of AMP type M-series plugcouplers, mounted on the rear panel of the chassis. The rear panel also contains a 14-pin type M-series plug coupler for the 5 VDC power connection and provisions for up tofour 60-way ribbon cable connectors for connecting to expansion chassis.Figure 3-2. Plug Coupled ChassisPlug CoupledChassisCaseCableHarnessFigure 3-3. Plug Coupled Chassis ComponentsP2511G, Rev. Jan/06 3–2 ALSTOM Signaling Inc


Chassis Configurations3.2.1. CaseThe <strong>VPI</strong> <strong>II</strong> plug coupled chassis can be provided in two basic case configurations. Oneto four chassis can be used to complete a single system. The chassis may be a mixtureof the two types. The two basic types are the split motherboard and the continuousmotherboard that busses the center connector (P2) of the printed circuit boardstogether. Each chassis contains 21 printed circuit board slots.The split motherboard version of the chassis is configured to connect the P2 connectortraces from chassis slots one through five together and slots six through twenty-onetogether. Since the <strong>VPI</strong> <strong>II</strong> system uses the P2 connector as the I/O bus, this allows Vitaland non-vital I/O to be housed in the same chassis. For example, the first five chassisslots could be used to house non-vital I/O and the non-vital processor. Slots from 6 to21 could contain Vital I/O along with the Vital I/O controller (I/O bus).NOTEOther system boards may also be required to configure a proper operatingsystem and several other arrangements could be possible.The continuous motherboard version of the plug-coupled module connects all the slots(1 –21) of the P2 connector together. This requires that all the I/O housed in the modulebe either Vital or non-vital. In addition, a CSEX board can be housed in this module withVital I/O as long as no non-vital I/O is also housed in the module.An extra deep, plug coupled chassis is offered to provide more space for internal cablessuch as the 38216-497-XX cable assemblies. For those systems with large numbers ofI/O’s this makes access to the back of the motherboard and 5 VDC power filter easier.Table 3–1. Plug Coupled Chassis Part NumbersDescriptionPlug coupled chassis with split motherboard (5/16 slots),5 VDC power filter and 38216-404 Bus Extension CablePlug coupled chassis with split motherboard (5/16 slots),5 VDC power filter and 38216-404 Bus Extension Cable - specialPlug coupled chassis with continuous motherboard (21 slots),5 VDC power filter and 38216-404 Bus Extension CableExtra deep plug coupled chassis with rear cover,split motherboard, and 5 VDC power filterExtra deep plug coupled chassis with rear cover,continuous motherboard, and 5 VDC power filterPart Number31506-015-0131506-016-0131506-015-1131506-015-1531506-015-16P2511G, Rev. Jan/06 3–3 ALSTOM Signaling Inc


Chassis Configurations3.2.2. Cable HarnessThe chassis require specific cable harness assemblies to be installed based on the PCBconfiguration. Ribbon cables are required for the main system bus. This is a 60-wayribbon cable, which connects the main system boards together. The number of positionsor slots required for this cable is dependant upon the number of main boards beinginstalled. The boards connected by this main bus are CSEX, VRD, CPU <strong>II</strong>, IOB andVSC. The VRD PCB takes 2 slots.Cable harnesses are also required to connect the PCB edge connectors to the plugcouplers on the rear cover of the chassis. These cables are detailed below. There are21 available plug coupler locations on the rear panel and four 60 way ribbon cablelocations. The blank plates listed below are used to cover the unused locations. Also,there are several variations of output and input cables to provide a variety ofarrangements of plug couplers and board configurations.P2511G, Rev. Jan/06 3–4 ALSTOM Signaling Inc


Chassis Configurations3.3. DIRECT WIRE CHASSISThe direct wire chassis is configured to allow the I/O wiring to be economical by directlyinserting wire into the PCB edge connectors in the chassis. This chassis configurationdoes not allow for quick removal of the chassis from a wired rack. However, all thePCBs can be removed and no active electronic components are left in the chassis. Thisversion is intended for applications where the rack housing this chassis provides a plugcoupledconnection to the other interlocking equipment.Figure 3-4. Direct Wire ChassisP2511G, Rev. Jan/06 3–5 ALSTOM Signaling Inc


Chassis Configurations3.3.1. CaseThe <strong>VPI</strong> <strong>II</strong> direct wired chassis can be constructed from two basic case configurations.One to four chassis can be used to complete a system. The chassis may be a mixtureof the two types. The two basic types are the split motherboard and the continuousmotherboard that busses the center connector (P2) of the printed circuit boardstogether. All chassis contain 21 printed circuit board slots.The split motherboard version of the chassis is configured to connect the P2 connectortraces from chassis slots one through five together and slots six through 21 together.Since the <strong>VPI</strong> <strong>II</strong> system uses the P2 connector as the I/O bus, this allows Vital and nonvitalI/O to be housed in the same chassis. For example, the first five chassis slots couldbe used to house non-vital I/O and the non-vital processor. Slots from 6 to 21 couldcontain Vital I/O along with the Vital I/O controller (I/O bus).NOTEOther system boards may also be required to configure a proper operatingsystem and several other arrangements could be possible.This chassis can also be supplied with an optional rear panel. This panel is used toprovide connection points for diagnostic equipment connections; chassis to chassisribbon cable connections and power supply connections.P2511G, Rev. Jan/06 3–6 ALSTOM Signaling Inc


Chassis ConfigurationsTable 3–2. Direct Wire Chassis Part NumbersDescriptionDirect wired chassis with rear panel, split motherboard, and5 VDC power filterNote: use with 38216-404-KN bus ext. cablesChassis with split motherboard, 5 VDC power filter, NO rearpanel or rear coverDirect wired chassis with rear panel, continuous motherboard,and 5 VDC power filterChassis with continuous motherboard, 5 VDC power filter, NOrear panel or rear coverDirect wired chassis with rear panel, split motherboard, and5 VDC power filterNote: use with 38216-504-KN bus ext. cablesPart Number31506-015-0231506-015-0331506-015-1231506-015-1331506-015-143.3.2. CablesThe chassis required specific cables to be installed based on the PCB configuration.Cables are required for the main system bus. This is a 60-way ribbon cable, whichconnects the main system boards together. The number of positions or slots requiredfor this cable is dependant upon the number of main boards being installed. The boardsconnected by this main bus are CSEX, VRD, CPU <strong>II</strong>, IOB and VSC. The VRD boardtakes 2 slots.P2511G, Rev. Jan/06 3–7 ALSTOM Signaling Inc


Chassis Configurations3.4. PCB INTERFACE CHASSIS (CPIB)The PCB interface chassis uses printed circuit cards with WAGO style (spring clip) wiretermination blocks and PCB edge connectors to map the I/O termination points on the<strong>VPI</strong> <strong>II</strong> PCBs to discrete wire connectors. The chassis is designed to allow theseinterface PCBs to be inserted and removed from the rear of the chassis. This provides awire termination method that can be quickly disconnected (by removing the PCBs) andindividual I/O points may be disconnected for troubleshooting. This chassis style isintended for low density applications. See Figure 3–5 for a photo of a PCB InterfaceChassis.Figure 3-5. PCB Interface ChassisPCB InterfaceChassisCaseInterface BoardsFigure 3-6. PCB Interface Chassis ComponentsP2511G, Rev. Jan/06 3–8 ALSTOM Signaling Inc


Chassis Configurations3.4.1. CaseThe PCB Interface case is similar in arrangement and options to the plug-coupled anddirect wired cases. The difference in this case is that an additional set of card guides isinstalled on the rear of the chassis for the interface PCBs. The case descriptions inTable 3–3 include a list of the boards in each case. The individual boards are discussedunder Section 4 (Vital Subsystem) and Section 5 (Non-Vital Subsystem).This chassis uses a fixed PCB for the main system bus and therefore a main systemcable is not used.Table 3–3. PCB Interface Case Part NumbersDescriptionPart NumberCase with split MB, VRD, IOB, CPU <strong>II</strong>, DI and DBO 31038-274-01Case with split MB, CSEX3, VRD, IOB, CPU <strong>II</strong>, VSC, DI, DBOand LDOCase with split MB, CSEX3, VRD, IOB, CPU <strong>II</strong>, VSC, FSVT, DI,DBO and LDOCase with split MB, CSEX3, VRD, IOB, CPU <strong>II</strong>, VSC, DI, DBOand LDOCase with split MB, CSEX3, VRD, IOB, CPU <strong>II</strong>, VSC, DI andDBO31038-274-0231038-274-0331038-274-0431038-274-05P2511G, Rev. Jan/06 3–9 ALSTOM Signaling Inc


Chassis Configurations3.4.2. Interface PCBsTable 3–4. Interface PCB Part NumbersDescriptionPart NumberVital output PCB interface 31166-194-01Vital input interface 31166-195-01Non-Vital interface 31166-196-01VRD and 5 VDC Power interface 31166-197-01VSC interface 31166-198-01Communications interface (CSEX) 31166-199-01CPU <strong>II</strong> interface 31166-336-013.5. COVERSThe <strong>VPI</strong> <strong>II</strong> chassis can be supplied with optional covers. The front cover is a hingedaluminum cover on which the PCB label is generally mounted. The chassis can also besupplied with either a top or bottom screen or both. This screen is generally used toprevent items from falling into the PCB area of the equipment.Table 3–5. Interface PCB Cover Part NumbersDescriptionPart NumberFront cover 58605-043-02Top/bottom screen cover 50253-354-00P2511G, Rev. Jan/06 3–10 ALSTOM Signaling Inc


Vital Subsystem4. SECTION 4 – VITAL SUBSYSTEM4.1. GENERALThis section describes the Vital subsystem of the <strong>VPI</strong> <strong>II</strong> system, and is organized asshown in Figure 4–1.VitalSubsystemCPU <strong>II</strong> VSC IOB Vital OutputsVRDCRGVital InputsFigure 4-1. Vital SubsystemP2511G, Rev. Jan/06 4–1 ALSTOM Signaling Inc.


Vital Subsystem4.2. CPU <strong>II</strong> (CENTRAL PROCESSING UNIT <strong>II</strong>) BOARD 31166-374-XXThe CPU <strong>II</strong> board is designed as a system board for <strong>VPI</strong> <strong>II</strong> incorporating Vital logicprocessing, Vital I/O control and monitoring, on-board programming, and extendedcapacity for larger interlockings. The board is designed using primarily SMT (SurfaceMount Technology) parts.The CPU <strong>II</strong> contains two 80386EX33 microprocessors that separately perform the Vitalprocessing and high-speed communications functions.The CPU <strong>II</strong> board controls the System bus over which the CPU <strong>II</strong>, VRD, CSEX, VSCand IOB boards communicate.Figure 4-2. CPU <strong>II</strong> BoardP2511G, Rev. Jan/06 4–2 ALSTOM Signaling Inc.


Vital Subsystem4.2.1. SpecificationsTable 4–1. CPU <strong>II</strong> Board SpecificationsDescriptionSpecificationMaximum number of Boards per <strong>VPI</strong> <strong>II</strong> System 1Board slots required 1Maximum Board Logic Current Supply1.5A preliminarySupports 29F010 FlashYesSupports 29F040 FlashYes4.2.2. AssemblyTable 4–2. CPU <strong>II</strong> Board AssemblyDescriptionPart NumberBasic Board Assembly, No <strong>VPI</strong> <strong>II</strong> System Software 31166-374-01P2511G, Rev. Jan/06 4–3 ALSTOM Signaling Inc.


Vital Subsystem4.3. VRD (VITAL RELAY DRIVER) BOARD 59473-740-XXThis board plays a key role in assuring the vitality of the system. It produces an outputvoltage that operates a 100-ohm ALSTOM Type B1 relay (P/N 56001-787-05) if, andonly if, the data sent to it by the main processing system is exactly correct. If any ofthese checkwords are not precisely correct, the VRD output is shut off and the externalrelay de-energizes. The field energy that is delivered to the Vital output boards is brokenthrough front contacts of this Vital relay or a repeater of it. Thus, power will be removedfrom the outputs when the Vital checkwords are incorrect.4.3.1. Physical CharacteristicsThe processing portion of the VRD board is based on an 8085 microprocessor chip with4K of EPROM program memory and 4K of RAM. The RAM is shared with the mainprocessing system and is the means by which the checkwords are transferred.Figure 4-3. VRD BoardP2511G, Rev. Jan/06 4–4 ALSTOM Signaling Inc.


Vital Subsystem4.3.2. SpecificationsTable 4–3. VRD Board SpecificationsDescriptionSpecificationMaximum number of Boards per <strong>VPI</strong> <strong>II</strong> System 1Board slots required 2Maximum Board Logic Current Supply300 mAVRD Drive Output Isolation>3000 VrmsMinimum VRD Supply Voltage9.00 VDCMaximum VRD Supply Voltage15.00 VDCTypical VRD Drive Current draw @ 12.00 V40 mA4.3.3. AssemblyTable 4–4. VRD Board AssemblyDescriptionPart NumberVRD Board Assembly 59473-740-02P2511G, Rev. Jan/06 4–5 ALSTOM Signaling Inc.


Vital Subsystem4.4. VSC (VITAL SERIAL CONTROLLER) BOARD 59473-939-XXThe Vital Serial Controller board is a microprocessor-based board that provides ameans for exchanging the states of Vital interlocking functions between interlockingsystems in a Vital manner. This board family was first designed to provide Vital <strong>VPI</strong> <strong>II</strong> to<strong>VPI</strong> <strong>II</strong> Vital communications more efficiently than line wires. There are two types of datatransmission interfaces; one for private copper pairs and one for generic, EIA232, DCEconnection. A daughter board is used to provide the EIA232 connection, so the numberof chassis slots required for this interface is two (2).Two additional applications of the VSC were created to provide a means ofcommunicating to and from AF Track Circuit modules (MVSC) and programmableGenrakode modules (GVSC or GVSCE).The system software installed on the Vital Serial Controller board is associated with aparticular version of system software on the Vital processor board. Each type of board,MVSC, GVSC, GVSCE, or VSC, has its own unique Vital system software that is notinterchangeable.4.4.1. System CapacityUp to ten VSC boards or combinations of VSC, MVSC, GVSC, GVSCE, and CRGboards can be supported by a single Vital subsystem. See Table 4–5 for moreinformation on permissible combinations of these boards.Figure 4-4. VSC BoardP2511G, Rev. Jan/06 4–6 ALSTOM Signaling Inc.


Vital Subsystem4.4.2. SpecificationsTable 4–5. VSC Board SpecificationsDescription59473-939-Type10 11 12 13 14VSC,Pt – PtVSC,Pt.-Pt. withdaughterboardMVSC,Multi-dropfull duplex4-wireGVSC,Multi-drop,half duplex2-wireGVSCE,Multi-drop,half duplex2-wireMaximumnumber ofBoards per<strong>VPI</strong> <strong>II</strong> System10(NOTE 1)10(NOTE 1)2(NOTE 1)2(NOTE 2)2(NOTE 2)Board slotsrequired 1 2 1 1 1MaximumBoard LogicCurrent Supply500 mABaud Rate 19200(Sync.)Number ofParametersSupported200 in eachdirection9600 or19200(Async. orSync.)200 in eachdirection19200(Sync.)450 in eachdirection19200(Sync.)15 per track,up to 4Genrakodetracks19200(Sync.)25 pertrack,up to 4GenrakodetracksNOTE 1: This limit is 10 minus the sum of (#MVSC + #GVSC + #GVSCE + #CRG + #CSEX), where #indicates the total number of a particular <strong>VPI</strong> <strong>II</strong> board type.NOTE 2: The total number of GVSCE + GVSC + MVSC combinations must be less than or equal to 2.P2511G, Rev. Jan/06 4–7 ALSTOM Signaling Inc.


Vital Subsystem4.4.3. AssembliesTable 4–6. VSC Board AssembliesDescriptionPart NumberVSC Board Assembly, Pt.-Pt. with 40025-322 VSC software 59473-939-10VSC Board Assembly, Pt.-Pt. with daughter board and 40025-322VSC software59473-939-11VSC Board Assembly, Multi-drop, full duplex, four-wire with40025-323 MVSC softwareVSC Board Assembly, Multi-drop, half duplex, two-wire with40025-324 GVSC softwareVSC Board Assembly, Multi-drop, half duplex, two-wire with40025-348 GVSCE software59473-939-1259473-939-1359473-939-14P2511G, Rev. Jan/06 4–8 ALSTOM Signaling Inc.


Vital Subsystem4.5. CRG (CODE RATE GENERATOR) BOARD 31166-261-XXThe Code Rate Generator Board is a Vital <strong>VPI</strong> <strong>II</strong> board that receives code ratecommands from the CPU <strong>II</strong> board. The received code rate commands are decoded andused to generate 8 coded outputs. The frequency and duty-cycle of the coded outputsare vitally verified by using an absence of current detector (AOCD). During the on andoff portions of an output’s coding cycle, data is circulated through the AOCD. Datareturned from the AOCD, coupled with other Numerically Integrated Safety AssuranceLogic (NISAL) processing verifications, are used to generate a message that the CRGboard sends to the CPU <strong>II</strong> board. The message received by the CPU <strong>II</strong> board from theCRG is used as part of the generation of the VRD checkword. All outputs are generatedusing a Double Break Output (DBO) DC-DC converter and, as such, are isolated fromeach other by >2000 Vrms and protected from undetected single fault failures.Figure 4-5. CRG BoardP2511G, Rev. Jan/06 4–9 ALSTOM Signaling Inc.


Vital Subsystem4.5.1. SpecificationsTable 4–7. CRG Board SpecificationsDescriptionSpecificationMaximum number of Boards per <strong>VPI</strong> <strong>II</strong> System 3Board slots required 1Maximum Board Logic Current Supply1200 mA4.5.2. AssembliesTable 4–8. CRG Board AssembliesDescriptionCRG Board Assembly for solid state relay code followers;Produces codes of 0, 50, 75, 120, 180 pulses per minuteCRG Board Assembly for relay code followers;Produces codes of 0, 50, 75, 120, 180, 270, 420 pulses perminute and Steady OnPart Number31166-261-0331166-261-04P2511G, Rev. Jan/06 4–10 ALSTOM Signaling Inc.


Vital Subsystem4.6. IOB (I/O BUS INTERFACE) BOARD 59473-827-XXThe I/O Bus Interface board serves as a buffer between the system processing boardsand groups of Vital I/O. It provides a storage medium for test data obtained during Vitalinput and Vital output port checks. The board includes logic to control the continuousverification of Vital output port states. Each chassis containing Vital input or outputboards including the Field-Settable Vital Timers (FSVT) must have an IOB board.Figure 4-6. IOB BoardP2511G, Rev. Jan/06 4–11 ALSTOM Signaling Inc.


Vital Subsystem4.6.1. SpecificationsTable 4–9. IOB Board SpecificationsDescriptionSpecificationMaximum number of Boards per <strong>VPI</strong> <strong>II</strong> System 4Board slots required 1Maximum Board Logic Current Supply300 mASignature Header 59473-871-01 Board 1Signature Header 59473-871-02 Board 2Signature Header 59473-871-03 Board 3Signature Header 59473-871-04 Board 44.6.2. AssemblyTable 4–10. IOB Board AssemblyDescriptionPart NumberIOB Board Assembly 59473-827-0159473-871-01Signature Header (one for each IOB board in a system)through59473-871-04P2511G, Rev. Jan/06 4–12 ALSTOM Signaling Inc.


Vital Subsystem4.7. DI (DIRECT INPUT) BOARD 59473-738-XX, 867-XXDirect Input boards contain 16 isolated Vital inputs that each require two connections tothe field (+IN and -IN). The inputs are DC current sensing and require a minimum of12.8 mA. Two inputs may be connected in parallel with opposite polarity (i.e., input a +connected to input b - and input a - connected to input b +) to form a bipolar input(except for board 59473-867-03).NOTEThe input circuits have been designed to interface with circuits that utilizestandard, Vital contacts.Figure 4-7. DI BoardP2511G, Rev. Jan/06 4–13 ALSTOM Signaling Inc.


Vital Subsystem4.7.1. SpecificationsTable 4–11. DI Board SpecificationsDescription867-0159473-867-02,738-01 867-03 867-04 867-05 867-07Maximum number ofBoards per <strong>VPI</strong> <strong>II</strong> SystemBoard slots required 1Maximum Board LogicCurrent SupplyMinimum InputVoltage/PortMaximum InputVoltage/PortInput Transient ProtectionVoltage (Max Voltage)Input Transient ProtectionEnergy (Max Energy)Isolation Between InputsAddress SignatureHeader RequiredEquipped with Low-PassFilter9.0 VDC 9.0 VDC 9.0 VDC15.0VDC15.0VDC15.0VDC20300 mA45.0VDC55.0VDC1700 Vrms3.6 Joules> 3000 VrmsYes9.0 VDC22.0VDC24.0VDC34.0VDCYes No No Yes Yes YesMomentary Input Hold No No Yes No No NoP2511G, Rev. Jan/06 4–14 ALSTOM Signaling Inc.


Vital Subsystem4.7.2. AssembliesTable 4–12. DI Board AssembliesDescriptionPart NumberDI Board Assembly, 16 discrete inputs w/o filtering (replaced by59473-867-02)59473-738-01DI Board Assembly, 16 discrete inputs with filtering (9 - 15 VDC) 59473-867-01DI Board Assembly, 16 discrete inputs w/o filtering (9 - 15 VDC) 59473-867-02DI Board Assembly, 16 discrete inputs with hold circuit (9 - 15VDC)DI Board Assembly, 16 discrete inputs w/o filtering (45 - 55VDC)59473-867-0359473-867-04DI Board Assembly, 16 discrete inputs w/o filtering (9 - 22 VDC) 59473-867-05DI Board Assembly, 16 discrete inputs w/o filtering (24 - 34VDC)Signature Header(one for each DI board in a system , determined by CAA)59473-867-0759473-871-01through59473-871-16P2511G, Rev. Jan/06 4–15 ALSTOM Signaling Inc.


Vital Subsystem4.8. VITAL DC OUTPUT BOARDS 59473-739-XX, -747-XX, -977-XX, -749-XX,31166-340-XXThere are four types of Vital DC Output boards:• Single Break: SBO, 59473-739-XX• Double Break: DBO, 59473-747-XX• Double Break 50 V: DBO-50V, 59473-977-XX• Lamp Driver: LDO, 59473-749-XX or LDO2, 31166-340-XXAll are configured with eight Vital outputs per board. The single break output isanalogous to a single relay contact placed in the positive or feed side of the circuit. Theequivalent to the relay contact in the solid state circuit is the FET switch. The doublebreak output is analogous to a relay circuit with the contacts in both the feed and returnsides of the circuit. With the solid-state equivalent, however, each output is completelyisolated from all other outputs and/or power supplies. The lamp driver's output isequivalent to a single relay contact in the return or common side of the circuit.All outputs use a circuit (AOCD) that detects current to vitally determine the state of thecircuit. If the current is greater than the threshold value, the output is considered in the"ON" state. It is only proven to be "OFF" if the current is less than the AOCD threshold.Figure 4-8. Vital Output BoardP2511G, Rev. Jan/06 4–16 ALSTOM Signaling Inc.


Vital Subsystem4.8.1. SBO BoardThe single break output is analogous to a single relay contact placed in the positive orfeed side of the circuit. The equivalent of the relay contact in the solid-state circuit is theFET switch. This Vital output board is most often used when driving Vital relays that arepart of a special network outside of the <strong>VPI</strong> <strong>II</strong> system.IoutVinSBOLOADFigure 4-9. SBO Port Interface4.8.1.1. SpecificationsTable 4–13. SBO Board SpecificationsDescriptionSpecificationMaximum number of Output Boards per <strong>VPI</strong> <strong>II</strong> System 40Board slots required 1Number of ports per board 8Maximum Board Logic Current Supply500 maMinimum Switched Output Supply Voltage (Vin)9.0 VDCMaximum Switched Output Supply Voltage (Vin)30.0 VDCTypical Output Voltage Drop1.0 VDCMaximum Switched Power15 wattsTypical AOCD Operating Threshold3.0 mAMaximum Output Current per Port (Iout)500 mAIsolation Between Outputs and 5 Volt Logic> 3000 VrmsSignature PROM RequiredYesP2511G, Rev. Jan/06 4–17 ALSTOM Signaling Inc.


Vital Subsystem4.8.1.2. AssemblyTable 4–14. SBO Board AssemblyDescriptionPart NumberSBO Board Assembly, 8 outputs (9 - 15 VDC) 59473-739-01Signature PROM(one for each output board in a system, determined by CAA)39780-003-01through39780-003-40P2511G, Rev. Jan/06 4–18 ALSTOM Signaling Inc.


Vital Subsystem4.8.2. DBO and DBO-50V BoardThe double break output is analogous to a relay circuit with the contacts in both the feedand return sides of the circuit. With the solid-state equivalent, however, each output iscompletely isolated from all other outputs and/or power supplies. Each output is isolatedby using individual DC/DC converters that provide in excess of 3000 VRMS isolation.This Vital output board series is used to drive relays, line circuits and most often when abipolar (pole change) output is required, such as for point machine control.IoutVinDBOVoutLOADFigure 4-10. DBO Port InterfaceP2511G, Rev. Jan/06 4–19 ALSTOM Signaling Inc.


Vital Subsystem4.8.2.1. SpecificationsTable 4–15. DBO Board SpecificationsDescription59473-747-01 747-02 747-03 977-01 977-02Maximum number of OutputBoards per <strong>VPI</strong> <strong>II</strong> SystemBoard slots required 1Number of ports per board 8Maximum Board Logic CurrentSupply40500 mAMinimum Input Voltage (Vin) 9.0 VDC 9.0 VDC 9.0 VDC 30.0 VDC 45.0 VDCMaximum Input Voltage (Vin) 15.0 VDC 15.0 VDC 15.0 VDC 40.0 VDC 55.0 VDCMinimum Output Voltage(Vout)Maximum Output Voltage(Vout)Maximum Output Current perPort (Iout)Maximum Output Power perPortTypical AOCD operatingthresholdIsolation Between Outputs6.0 VDC 17.7 VDC 6.0 VDC 45.0 VDC 45.0 VDC15.0 VDC 34.5 VDC 15.0 VDC 55.0 VDC 55.0 VDC600 mA 300 mA 600 mA 140 mA 140 mA9 W 9 W 9 W 7.7 W 7.7 W3.0 mA 3.0 mA 3.0 mA 3.0 mA 3.0 mA> 3000Vrms> 3000Vrms> 3000Vrms> 3000Vrms> 3000VrmsSignature PROM Required Yes Yes Yes Yes YesP2511G, Rev. Jan/06 4–20 ALSTOM Signaling Inc.


Vital Subsystem4.8.2.2. AssembliesTable 4–16. DBO Board AssembliesDescriptionDBO Board Assembly, 8 outputs(9 - 15 VDC operation)DBO Board Assembly, 8 outputs with doubled output voltage(9 - 15 VDC in with 18 - 30 VDC output)DBO Board Assembly, 8 outputs with special keying(9 - 15 VDC operation)DBO Board Assembly, 8 outputs(30 - 40 VDC operation)DBO Board Assembly, 8 outputs(45 - 55 VDC operation)Signature PROM(one for each output board in a system, determined by CAA)Part Number59473-747-0159473-747-0259473-747-0359473-977-0159473-977-0239780-003-01through39780-003-40P2511G, Rev. Jan/06 4–21 ALSTOM Signaling Inc.


Vital Subsystem4.8.3. LDO Board (59473-749-XX)The lamp drive output circuit handles high current to light signal lamps. Each outputcircuit can accommodate hot and cold filament checks. This output uses a FET switch inthe common or return line of the circuit. Therefore, it is necessary to supply the positiveside of the battery or signal lighting supply to the signal lamps.LOADIoutVINLDOFigure 4-11. LDO Port InterfaceP2511G, Rev. Jan/06 4–22 ALSTOM Signaling Inc.


Vital Subsystem4.8.3.1. SpecificationsTable 4–17. LDO Board SpecificationsDescription59473-749-02 749-03 749-04Maximum number of Output Boards per<strong>VPI</strong> <strong>II</strong> SystemBoard slots required 1Number of ports per board 8Maximum Board Logic Current SupplyMinimum Switched Output SupplyVoltage (Vin)Maximum Switched Output SupplyVoltage (Vin)Maximum Output Current per Port (Iout)Typical Output Voltage DropTypical AOCD operating thresholdIsolation Between Outputs and 5 VoltLogic40500 mA9.0 VDC 15.0 VDC 9.0 VDC18.0 VDC 30.0 VDC 18.0 VDC2.9 A1.7 VDC50 mA> 3000 VrmsHot/Cold Filament Check Yes, 100 mA Yes, 200 mASignature PROM RequiredYesHot 100 mA,no ColdP2511G, Rev. Jan/06 4–23 ALSTOM Signaling Inc.


Vital Subsystem4.8.3.2. AssembliesTable 4–18. LDO Board AssembliesDescriptionLDO Board Assembly, 8 outputs(9 - 18 VDC, 2.9 Amp. operation)LDO Board Assembly, 8 outputs(15 - 30 VDC, 2.9 Amp. operation)LDO Board Assembly, 8 outputs(9 - 18 VDC, 2.9 Amp. operation)Signature PROM(one for each output board in a system, determined by CAA)Part Number59473-749-0259473-749-0359473-749-0439780-003-01thru39780-003-40P2511G, Rev. Jan/06 4–24 ALSTOM Signaling Inc.


Vital Subsystem4.8.4. LDO2 (31166-340-XX)The LDO2 is a Vital <strong>VPI</strong> <strong>II</strong> Output board that interfaces with signal lamps. It providesessentially similar functions as the LDO described above. However, this assembly offersthe following additional features for each of the eight outputs on each board assembly:• Sourcing Current Drive (positive side switch)• Non-Vital Current Monitor with Over Current Protection and Low Current Detection• Non-Vital Cable Integrity Check (CIC)• Switch Selectable AOCD Signature PROMThe board assembly together with improved Vital system software offers enhancedCPU <strong>II</strong> diagnostic capability. A diagnostic interface on the board edge is provided topermit maintenance personnel to examine the operation of the board without connectingany other equipment.+IoutVINLDO2-LOADFigure 4-12. LDO2 Port InterfaceClear Error SwitchError LEDToggle SwitchOutput NumberParameterDataRequested Output StateReset SwitchCFG LEDFigure 4-13. LDO2 Board Edge Diagnostic IndicatorsP2511G, Rev. Jan/06 4–25 ALSTOM Signaling Inc.


Vital Subsystem4.8.4.1. SpecificationsTable 4–19. LDO2 Board SpecificationsDescription31166-340-01 340-02Maximum number of Output Boards per <strong>VPI</strong> <strong>II</strong> System 40 40Board slots required 1 1Number of ports per board 8 8Maximum Board Logic Current Supply 350mA 250mAMinimum Switched Output Supply Voltage (Vin) 9.0 VDC 9.0 VDCMaximum Switched Output Supply Voltage (Vin) 18.0 VDC 18.0 VDCMaximum Output Current per Port (Iout) 3.3 A 3.3 AMaximum Output Current per 4-port group 7.5 A 7.5 ATypical Output Voltage Drop on board 1.0 V 1.0 VCable Integrity Check Detection Voltage 2.0 ±0.3 V 2.0 ±0.3 VOver Current Shutdown Threshold (t = 200 to 400 mS) 5.0 A noneLow level current detection threshold range0.55 to 3.25in 7 stepsnoneAOCD operating threshold 100 mA 100 mAIsolation Between Outputs and 5 Volt Logic > 3000 Vrms > 3000 VrmsHot/Cold Filament CheckYes, 100 mA Yes, 100 mASignature PROM Required No No4.8.4.2. AssembliesTable 4–20. LDO2 Board AssembliesDescriptionLDO2 Board Assembly, 8 outputs(9 - 18 VDC, 3.3 Amp. operation)LDO2 Board Assembly, 8 outputs w/o current monitor(9 - 18 VDC, 3.3 Amp. operation)Part Number31166-340-0131166-340-02P2511G, Rev. Jan/06 4–26 ALSTOM Signaling Inc.


Vital Subsystem4.9. ACO (VITAL AC OUTPUT BOARD) 59473-937-XXThe Vital AC Output board operates in a manner similar to Vital Output boards. It isused for lighting signal lamps or for operating other AC loads requiring less than 0.8ampere.Figure 4-14. ACO BoardLAMP`IoutVIN(AC)ACOFigure 4-15. ACO Port InterfaceP2511G, Rev. Jan/06 4–27 ALSTOM Signaling Inc.


Vital Subsystem4.9.1. SpecificationsTable 4–21. ACO Board SpecificationsDescription59473-937-01 937-02Maximum number of Boards per <strong>VPI</strong> <strong>II</strong> System 40Board slots required 1Number of ports per board 8Maximum Board Logic Current Supply500 mAMinimum Switched output Supply Voltage 90 VAC 90 VACMaximum Switched Output Supply Voltage 130 VAC 130 VACFrequency Range 40 - 150 Hz 40 - 150 HzTypical AOCD operating threshold 50 mA 50 mAMaximum Output Current per Port 0.8 A rms 0.8 A rmsSwitched Power (max resistive) 104 W 104 WIsolation Between Outputs > 3000 Vrms > 3000 VrmsSpecial EMI Suppression No YesAddress Signature PROM Required Yes Yes4.9.2. AssemblyTable 4–22. ACO Board AssemblyDescriptionACO Board Assembly, 8 channels with enhanced EMIprotection*Signature PROM(one for each output board in a system, determined by CAA)* This assembly replaces the original ACO board, 59473-937-01Part Number59473-937-0239780-003-01thru39780-003-40P2511G, Rev. Jan/06 4–28 ALSTOM Signaling Inc.


Vital Subsystem4.10. FSVT (FIELD-SETTABLE VITAL TIMER BOARD) 59473-894-XXThe Vital Timer board (59473-894-XX) contains provisions for the use of eight fieldsettableVital timing functions. Time setting selection is accomplished through theprogramming of the time selection jumpers. Each of the eight timers has four pinheaders that allow setting of the desired time interval by positioning one jumper in eachheader.The Vital Timer board is located on the Vital I/O bus. Normal operation is to detect theswitch setting and then perform a Vital algorithm to verify the setting of that timer'sswitch.Figure 4-16. FSVT BoardP2511G, Rev. Jan/06 4–29 ALSTOM Signaling Inc.


Vital Subsystem4.10.1. SpecificationsTable 4–23. FSVT Board SpecificationsDescription59473-894-01 894-02Maximum number of Boards per <strong>VPI</strong> <strong>II</strong> System 2Board slots required 1Number of Discrete Timers per board 8Used for Vital Timers Number 1 through 8 9 through 16Minimum Run Time (minutes/seconds) 0:00Maximum Run Time (minutes/seconds) 59:59Assign to I/O Bus With Signature HeaderDrawing No. (ID letter)Jumper TB4 Timer Settings (min/max units seconds)Jumper TB3 Timer Settings (min/max tens seconds)Jumper TB2 Timer Settings (min/max units minutes)Jumper TB1 Timer Settings (min/max tens minutes)Time Setting Method59473-871-01 (A)00/09 seconds0/50 seconds00/09 minutes0/50 minutesJumper Selection4.10.2. AssembliesTable 4–24. FSVT Board AssembliesDescriptionPart NumberFSVT Board Assembly, 8 timers, for timers one through eight 59473-894-01FSVT Board Assembly, 8 timers, for timers nine through sixteen 59473-894-02P2511G, Rev. Jan/06 4–30 ALSTOM Signaling Inc.


Non-Vital Subsystem5. SECTION 5 – NON-VITAL SUBSYSTEM5.1. GENERALThis section describes the Non-Vital subsystem of the <strong>VPI</strong> <strong>II</strong> system, and is organizedas shown in Figure 5–1.Non-VitalSubsystemCSEX Non-Vital Inputs Non-Vital OutputsTrain to WaysideCommunicationsFigure 5-1. Non-Vital Subsystem5.2. NON-VITAL PROCESSOR FAMILY (NVP)The non-vital processors perform important communications, data logging and non-vitallogic operations within the <strong>VPI</strong> <strong>II</strong> system. There have been three generations ofprocessor boards with generally increasing functionality. All the non-vital processors arereferred to as CSEX which stands for Code System Emulator eXtended. The first CSEXboard family was the 59473-938 series. This board was developed to support multiple,non-vital communications links simultaneously and to permit the separation of the nonvitalapplication from the Vital to better support the non-vital application requirements.The CSEX2 board family, 31166-049 series, enhanced the flexibility of configuration ofthe non-vital communications interfaces and the first generation of data logging. Thelatest family, CSEX3, 31166-175 series, was designed to support larger, moredemanding non-vital applications and provided a greater depth of memory for datalogging. The CSEX3 was also designed to be a plug-in replacement for either the earlierCSEX or CSEX2 board assemblies.P2511G, Rev. Jan/06 5–1 ALSTOM Signaling Inc.


Non-Vital Subsystem5.2.1. CSEX3 (Extended Code System Emulator 3) Board 31166-175-XXThe CSEX3 (Code System Emulator eXtended) board is an upgrade for both the CSEX(59473-938-XX) and CSEX2 (31166-049-XX) boards. It is designed as a system boardfor <strong>VPI</strong> <strong>II</strong> as well as a stand-alone non-vital logic processor. The CSEX3 board has sixserial ports for communications to external devices, such as modems, other CSEXboards, etc. A DC code line interface is available as well as EIA232, EIA422, andEIA485 interfaces. The CSEX3 board provides an interface to non-vital inputs andoutputs for local control of interlockings. Battery-backed RAM is also available for datalogging. The CSEX3 board is designed using primarily SMT (Surface MountTechnology) parts. CSEX3 supports up to 20 non-vital I/O boards.Figure 5-2. CSEX3 BoardP2511G, Rev. Jan/06 5–2 ALSTOM Signaling Inc.


Non-Vital Subsystem5.2.1.1. SpecificationsTable 5–1. CSEX3 Board SpecificationsDescription31166-175-02 175-03Maximum number of Boards per <strong>VPI</strong> <strong>II</strong> System 4Board slots required 1Maximum Board Logic Current Supply Draw750 mASupports 29040 Flash PROMYesNo. of Sync./Async. Ports 2 1No. of Async. only Ports 3 3MAC interface EIA232 EIA232Network port/type No NoDaughterboard used 31166-187-01 31166-187-02Additional Assembly InformationDC Code Line5.2.1.2. AssembliesTable 5–2. CSEX3 Board AssembliesDescriptionCSEX3 Board Assembly, 2 EIA232/EIA422/EIA485, 3 EIA422,EIA232/EIA422/EIA485 MAC, blank FLASH PROMs, 36-pin Aux.BdCSEX3 Board Assembly, 1 EIA232/EIA422/EIA485, 1 DC codeI/F, 3 EIA422, EIA232/EIA422/EIA485 MAC, blank FLASHPROMs, 36-pin Aux. BdPart Number31166-175-0231166-175-03P2511G, Rev. Jan/06 5–3 ALSTOM Signaling Inc.


Non-Vital Subsystem5.3. NON-VITAL INPUT BOARDS5.3.1. NVI (Non-Vital Input) Board 59473-757-XXThe Non-Vital Input board provides 32 isolated, non-vital inputs interfaced through themotherboard to the <strong>VPI</strong> <strong>II</strong> module. A CSEX board, employing non-vital I/O controlsoftware, communicates over the motherboard bus to the NVI board. Input states arelatched and read every 25 ms by the NVP board (CSEX2 or CSEX3 board).5.3.1.1. Isolated InputsOptical isolators separate the power supplies of the 5V logic system and field circuitry.Each of the four groups of eight inputs has a separate signal return, allowing inputsderived from four isolated supplies to share one input board.Figure 5-3. NVI BoardP2511G, Rev. Jan/06 5–4 ALSTOM Signaling Inc.


Non-Vital Subsystem5.3.1.2. SpecificationsTable 5–3. NVI Board SpecificationsDescription59473-757-02 757-03Maximum number of Boards per NVP Subsystem 20 20Board slots required 1 1Number of ports per board 32 32Maximum Board Logic Current Supply Draw 200 mA 200 mAMinimum Input Voltage per Port 18.0 VDC 9.0 VDCMaximum Input Voltage per Port 33.0 VDC 18.0 VDCMinimum Activation Current per Port10 mA (Source) 7 mA (Source)5.3.1.3. AssembliesTable 5–4. NVI Board AssembliesDescriptionPart NumberNVI Board Assembly, 32 inputs (18 – 33 VDC) 59473-757-02NVI Board Assembly, 32 inputs (9 – 18 VDC) 59473-757-03P2511G, Rev. Jan/06 5–5 ALSTOM Signaling Inc.


Non-Vital Subsystem5.3.2. NVID (Non-Vital Input Differential) Board 31166-106-XXThe Non-Vital Input Differential board provides 32 isolated non-vital inputs to a <strong>VPI</strong> <strong>II</strong>system. Interface to the system is accomplished through the system motherboard. ACode System Emulator employing non-vital I/O control software communicates over themotherboard bus to the NVID board. Every 25 ms input states are latched and thenread.On-board jumpers permit configuration of the inputs as common cathode, commonanode or isolated (differential).5.3.2.1. SpecificationsDescriptionMaximum number of Boards perCSEX SubsystemTable 5–5. NVID Board Specifications31166-106-01 106-02 106-03 106-04 106-0520 20 20 20 20Board slots required 1 1 1 1 1Number of ports per board 32 32 32 32 32Maximum Board Logic CurrentSupply Draw200 mA 200 mA 200 mA 200 mA 200 mAMinimum Input Voltage per Port 4.5 VDC 18 VDC 9 VDC 9 VDC 18 VDCMaximum Input Voltage per Port 14.5 VDC 33 VDC 16 VDC 16 VDC 33 VDCNominal Input Voltage per Port 9 VDC 24 VDC 12 VDC 12 VDC 24 VDCWorking Current at NominalVoltageInput Sensitivity (min. inputvoltage to be read as “1”)5 mA 6 mA 3.6 mA 3.6 mA 6 mA±0.7 VDC ±2 VDC ±0.9 VDC ±3 VDC ±13 VDCP2511G, Rev. Jan/06 5–6 ALSTOM Signaling Inc.


Non-Vital Subsystem5.3.2.2. AssembliesTable 5–6. NVID Board AssembliesDescriptionPart NumberNVID Board Assembly, 32 six volt inputs 31166-106-01NVID Board Assembly, 32 twenty-four volt inputs 31166-106-02NVID Board Assembly, 32 twelve volt inputs 31166-106-03NVID Board Assembly, 32 twelve volt inputs 31166-106-04NVID Board Assembly, 32 twenty-four volt inputs 31166-106-05P2511G, Rev. Jan/06 5–7 ALSTOM Signaling Inc.


Non-Vital Subsystem5.3.3. NVIDSW (Non-Vital Input Differential Switch) Board 31166-276-XXThe Non-Vital Input Differential Switch Board provides 32 isolated non-vital inputs to a<strong>VPI</strong> <strong>II</strong> system. Interface to the system is accomplished through the systemmotherboard. Input states are latched, and then read, every 25 ms. NVIDSW boardassemblies 01 and 03 provide the ability to physically set the state of the inputs through32 switches located on the front of these boards. Assemblies 02 and 04 functionidentically to the NVID board, but have no switches.Figure 5-4. NVIDSW BoardP2511G, Rev. Jan/06 5–8 ALSTOM Signaling Inc.


Non-Vital Subsystem5.3.3.1. SpecificationsTable 5–7. NVIDSW Board SpecificationsDescription31166-276-01 276-02 276-03 276-04Maximum Number of Boards perNVP SubsystemBoard Slots Required 1Number of Ports per Board 32Maximum Board Logic CurrentSupply Draw20200 mAMinimum Input Voltage per Port 9V 9V 18V 18VMaximum Input Voltage per Port 18V 18V 33V 33VSwitches to force each input on/off Yes No Yes No5.3.3.2. AssembliesTable 5–8. NVIDSW Board AssembliesDescriptionPart NumberNVIDSW Board Assembly, 32 inputs with switches to force eachinput on/off31166-276-01NVIDSW Board Assembly, 32 inputs 31166-276-02NVIDSW Board Assembly, 32 inputs with switches to force eachinput on/off31166-276-03NVIDSW Board Assembly, 32 inputs 31166-276-04P2511G, Rev. Jan/06 5–9 ALSTOM Signaling Inc.


Non-Vital Subsystem5.4. NON-VITAL OUTPUT BOARDSNon-vital output boards are available with DC solid-state outputs in sinking and sourcingconfigurations. Also, solid-state AC versions and Form A relay contact versions areavailable.5.4.1. Non-Vital Output Boards 59473-785-XX and 59473-936-XXThe Non-Vital Output (NVO) board (59473-785-XX) and Non-Vital Output AC (NVOAC)board (59473-936-XX) provide 32 isolated Non-Vital outputs. The NVP board (CSEX2or CSEX3 board), employing non-vital I/O control software, communicates over themotherboard bus via the P2 connector to the NVO board.5.4.1.1. Isolated OutputsOptical isolators separate the power supplies of the 5V logic system and field circuitry.Each of the four groups of eight outputs possesses a separate power feed and signalreturn, allowing interface with four distinctly different supplies.Various board assemblies have different output voltage ratings (see specifications).Outputs can source up to 250 mA.Figure 5-5. NVO BoardP2511G, Rev. Jan/06 5–10 ALSTOM Signaling Inc.


Non-Vital Subsystem5.4.1.2. SpecificationsTable 5–9. NVO Board SpecificationsDescription59473-785-03 785-04 785-05Maximum number of Boards per NVPSubsystemBoard slots required 1Number of ports per Board 32Maximum Board logic Current Supply Draw20500 mAMinimum Switched Output Supply Voltage 18.0 VDC 9.0 VDC 4.5 VDCMaximum Switched Output Supply Voltage 33.0 VDC 18.0 VDC 14.5 VDCMaximum Output Current per Port (Source) 0.25 A 0.25 A 0.25 APower On Reset (POR) Yes Yes YesTable 5–10. NVOAC Board SpecificationsDescription 59473-936-02Maximum number of Boards per CSEX Subsystem 20Board slots required 1Number of ports per Board 32Minimum Switched Output Supply Voltage5.0 VACMaximum Switched Output Supply Voltage250 VACMaximum Output Current per Port0.25 AFrequency Range47 - 70 HzPower On Reset (POR)YesP2511G, Rev. Jan/06 5–11 ALSTOM Signaling Inc.


Non-Vital Subsystem5.4.1.3. AssembliesTable 5–11. Non-Vital Output Board AssembliesDescriptionPart NumberNVO Board Assembly, Sourcing 18 – 33 VDC, with POR 59473-785-03NVO Board Assembly, Sourcing 9 – 18 VDC, with POR 59473-785-04NVO Board Assembly, Sourcing 4.5 – 14.5 VDC, with POR 59473-785-05NVOAC Board Assembly, 5 – 250 VAC, with POR 59473-936-02P2511G, Rev. Jan/06 5–12 ALSTOM Signaling Inc.


Non-Vital Subsystem5.4.2. NVO-SNK (Non-Vital Output Sink) Board 31166-123-XXThe Non-Vital Sink Output board provides a <strong>VPI</strong> <strong>II</strong> system with 32 non-vital, latched,isolated, open drain, current sinking outputs, each capable of driving TTL or CMOSlogic inputs.NOTELogic inputs must be provided with an appropriate pull-up resistor.The outputs are divided into four groups of eight. The outputs are controlled, via thesystem bus on the system motherboard, by a Code System Emulator board (CSEX),running non-vital I/O control software.Figure 5-6. NVO-SNK BoardP2511G, Rev. Jan/06 5–13 ALSTOM Signaling Inc.


Non-Vital Subsystem5.4.2.1. SpecificationsTable 5–12. NVO-SNK Board SpecificationsDescription 31166-123-01Maximum number of Boards per CSEX Subsystem 20Board slots required 1Number of ports per Board 32Minimum Switched Output Supply Voltage4.5 VDCMaximum Switched Output Supply Voltage14.5 VDCMaximum Output Current per Port0.25 A (sink)Power On Reset (POR)Yes5.4.2.2. AssemblyTable 5–13. NVO-SNK Board AssemblyDescriptionPart NumberNVO-SNK Board Assembly, 32 sinking 4.5 – 14.5 VDC 31166-123-01P2511G, Rev. Jan/06 5–14 ALSTOM Signaling Inc.


Non-Vital Subsystem5.4.3. NVR (Non-Vital Relay Output) Board 31166-238-XXThe Non-Vital Relay Output (NVR) board (31166-238-XX) provides 32 Form A non-vitalrelays interfaced through the system backplane to the connectors on the back of themodule. The NVP board (CSEX2 or CSEX3 board), employing non-vital I/O controlsoftware, communicates over the motherboard bus via the P2 connector to the NVRboard. Internal circuitry on the NVR board disables outputs at power-up until the NVPboard writes to this board to initialize the outputs.The NVR board is functionally equivalent to its NVO (Non-Vital Output) predecessors,except for power requirements, and the existence of the Field Programmable GateArray (FPGA). The outputs are grouped in four groups with eight outputs each, as theyare in the NVO board, but the outputs on the P1 and P3 connectors are assigned twopins each, an even and an odd. If the output is currently active, these two pins will beconnected through the associated relay, allowing current flow.Figure 5-7. NVR BoardP2511G, Rev. Jan/06 5–15 ALSTOM Signaling Inc.


Non-Vital Subsystem5.4.3.1. SpecificationsTable 5–14. NVR Board SpecificationsDescriptionMaximum Number of Boards per CSEXSubsystem31166-238-01 238-0220 20Board Slots Required 1 1Number of Ports per Board 32 32Maximum Board Logic Current Supply Draw 500 mA 500 mAMinimum Switched Coil Energy Supply Voltage 9.0 VDC 18.0 VDCMaximum Switched Coil Energy Supply Voltage 18.0 VDC 35.0 VDCMaximum Current per Relay Contact Port 1 A 1 AMaximum Contact Power Rating 30 W / 62.5 VA 30 W / 62.5 VAMaximum Contact Voltage 34.8 VDC 1 34.8 VDCPower On Reset Yes Yes5.4.3.2. AssembliesTable 5–15. NVR Board AssembliesDescriptionPart NumberNVR Board Assembly, 32 Form A, 9 – 18 V coil supply 31166-238-01NVR Board Assembly, 32 Form A, 18 – 35 V coil supply 31166-238-021 This is a limit imposed by the 1.5KE43CA bi-directional suppressor. Actual contact rating is 100 VDC or 125 VACP2511G, Rev. Jan/06 5–16 ALSTOM Signaling Inc.


Non-Vital Subsystem5.5. TRAIN TO WAYSIDE COMMUNICATIONS BOARDSThe Non-Vital Train-to-Wayside Communications Modem board is the wayside part ofthe Train to Wayside Communications (TWC) system. TWC is a two-waycommunication link consisting of a transmitter/receiver set (transceiver) aboard the trainand a similar set in wayside systems. The system provides communication between thecar-carried equipment and the wayside equipment for the transfer of routing, dispatchinformation and for monitoring by central control. This board demodulates analogfrequency information into a digital form and passes it on to the NVP board (CSEX2 orCSEX3 board). It also takes digital information from the NVP board and converts it toanalog frequency form to be transmitted to the train.As with the CSEX board series, the TWC board series has evolved over the years ofapplication to reach higher levels of integration and functionality. The present boardassemblies supporting the TWC function are the 31166-119 series.5.5.1. NVTWC-FSK (Non-Vital TWC FSK) Board 31166-119-XXThe Non-Vital TWC FSK board provides true Frequency Shift Keying TWC. Theincoming TWC messages are keyed such that the logic 1 and logic 0 frequencies arebased symmetrically around some base frequency (example: 9650 ± 150 Hz). Thisboard uses 4 Phase Lock Loops (1 per channel) to decode the incoming signals. Theoutput of the phase lock loops are then reformatted so that they can then be sent to theCSEX board. Firmware on board validates the received message before it is sent to theNVP to reduce or eliminate the effects of noise-induced errors.Figure 5-8. NVTWC-FSK BoardP2511G, Rev. Jan/06 5–17 ALSTOM Signaling Inc.


Non-Vital Subsystem5.5.1.1. SpecificationsTable 5–16. NVTWC-FSK Board SpecificationsDescriptionMaximum numberof Boards per NVPSubsystemBoard slotsrequiredMaximum BoardLogic CurrentSupply DrawNumber ofdetection channelsMaximum BaudRateMaximumdetectionfrequency31166-119-01 119-02 119-03 119-04 119-05 119-0681350 mA4110 110 110 100 4800 10010 kHz 10 kHz 10 kHz 10 kHz 70 kHz 10 kHz40025-SoftwareBasicboard,nosoftware238-014 Ch.Rec. only242-014 Ch. T/R284-014 Ch. T/R289-014 Ch. T/R295-014 Ch. T/RP2511G, Rev. Jan/06 5–18 ALSTOM Signaling Inc.


Non-Vital Subsystem5.5.1.2. AssembliesTable 5–17. NVTWC-FSK Board AssembliesDescriptionNVTWC-FSK Board Assembly, 4 Channel TWC Receive only(40025-238-00 Software) for MARTANVTWC-FSK Board Assembly, 4 Channel TWC Transmit/Receive (40025-242-00 Software) for Shanghai, Taipei, TaeguNVTWC-FSK Board Assembly, 4 Channel TWC Transmit/Receive (40025-284-00 Software) for WMATA (WashingtonMetropolitan Area Transit Authority)NVTWC-FSK Board Assembly, 4 Channel TWC Transmit/Receive (40025-289-00 Software) for Seoul Metro Line 6NVTWC-FSK Board Assembly, 4 Channel TWC Transmit/Receive (40025-295-00 Software) for WMATA test fixturePart Number31166-119-0231166-119-0331166-119-0431166-119-0531166-119-06P2511G, Rev. Jan/06 5–19 ALSTOM Signaling Inc.


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Design, Test and Validation Tools6. SECTION 6 –DESIGN, TEST AND VALIDATION TOOLSIn support of design, verification test, installation and maintenance aspects of a typicalinterlocking project, the industry’s most comprehensive suite of tools are provided foruse with <strong>VPI</strong> <strong>II</strong>.• Design Framework – Computer Aided Application Programming Environment(CAAPE) - Graphical design and simulate. Provides for graphical hardwareconfiguration, relay or ladder logic program definition and communicationassignments.• Design Verifier - Application Data Verifier (ADV) - Inverse compiler that generatesreports from application files illustrating hardware configurations and interlockinglogic design as resident within EPROM to be installed in <strong>VPI</strong> <strong>II</strong> field equipment.Produces documentation following changes to reduce retest of interlocking followingchanges to interlocking logic or configuration.• Monitor Real-Time <strong>VPI</strong> <strong>II</strong> Operation - Watcher - Views application variables’ realtimestatus during factory, field or post installation. Reduces test time and facilitatesfield troubleshooting.• Operational Records – Embedded Datalogger - View on-board event records for allapplication parameters. Time stamped and interactive display of logged data.• Remote Collection of Event and Diagnostic Records – Tracker – Remote access to<strong>VPI</strong> <strong>II</strong> System diagnostics and event records, Tracker identifies a root cause failureto a primary <strong>VPI</strong> <strong>II</strong> failure with suggested responses for field personnel. Also used asa remote collection mechanism for system event records.• Circuit Check and Factory/Field Test Support - TestWrite – Generates test sheetsbased on graphical track layouts. Serves as an independent validation of interlockingfunctional design for <strong>VPI</strong> <strong>II</strong> or relay based interlockings.• One Stop <strong>VPI</strong> <strong>II</strong> Control, Monitoring, Diagnosis and Maintenance Planning -Maintenance Management System (MMS) – A PC based user friendly interactiveprogram that may be installed within an interlocking rack of equipment or keptportable. Integrates Watcher and Tracker. <strong>VPI</strong> <strong>II</strong> support tools from above for usewith Field Install and Test, Maintenance and Preventative Maintenance, andCondition Monitoring of field devices.P2511G, Rev. Jan/06 6–1 ALSTOM Signaling Inc.


Design, Test and Validation Tools6.1. CAAPE- AN INTEGRATED WINDOWS ® -BASED CONFIGURATION TOOLThe Computer-Aided Application Programming Environment (CAAPE) is acomprehensive set of development tools for creating <strong>VPI</strong> ® <strong>II</strong> Vital and non-vitalapplications. These tools are integrated together within a development environment foreasy access. It is intended for use by ALSTOM signal engineers, third party signalingconsultants, and railroad and transit signal engineers.CAAPE, designed for Windows ® 95, Windows ® 98, Windows ® 2000, Windows NT ® , andWindows ® XP operating systems, includes the following:• Compilers for <strong>VPI</strong> <strong>II</strong> Vital and non-vital application• Application Data Verifier (ADV) for <strong>VPI</strong> <strong>II</strong>• Graphical Simulator for <strong>VPI</strong> <strong>II</strong> Vital and non-vital logic• Utilities such as:− PROM file generation− Label generation for HP and Intergraph plotters− Consolidation report for <strong>VPI</strong> <strong>II</strong> ADV− Download− Relay equivalent circuits for final documentationThe CAAPE package uses a project-based architecture that allows the user to createprojects containing any number of <strong>VPI</strong> <strong>II</strong> applications. Computer programmingexperience is not required; applications can be built using either graphical or textualmethods. The graphical methods include form entry, pull-down lists, extensive prompts,online documentation, and a HELP facility to guide the designer through the process.An extensive, stand-alone tutorial is also provided for easy training and reference.The CAAPE package can be used for both Vital and non-vital applications, and includesa database function to store and organize all relevant data. An extensive documentationsection makes it easy to track applications through various stages of development andprovides enhanced revision control.P2511G, Rev. Jan/06 6–2 ALSTOM Signaling Inc.


Design, Test and Validation ToolsOnline, context-sensitive assistance is available through the HELP facility in the form ofa SEARCH window. Also accessible from the HELP menu, the comprehensive tutorialprovides an easy reference guide and training tool for the CAAPE package. Theprogram allows the viewer to follow the creation of a typical new application from thebeginning to end, and also contains an index for handy access to the main controltopics.6.2. CAAPEThe CAAPE design tool shows project contents, graphical logic editing and compileresults in message window to illustrate the integrated nature of CAAPE.• Integrated project-oriented environment for developing, compiling, and verifyingapplications and for managing input, output and report files• Graphical entry of application data, including graphical logic with straight or drop linesymbols; traditional text-based application data entry is still supported as well• Compiler configuration reports include date/time of input and output files, systemsoftware versions, calculated checksums and CRCsFigure 6-1. CAAPE Non-Vital Relay Application Logic DisplayP2511G, Rev. Jan/06 6–3 ALSTOM Signaling Inc.


Design, Test and Validation Tools6.2.1. Application VerificationCritical CAAPE utility that is used to both verify compiled design as it is resident inSystem Memory and highlight differences between complies. The latter is extremelyimportant where multi phase projects require many incremental changes without havingto retest entire interlocking plant. In general, the ADV:• Reconstructs Application Design From EPROM• Generates Reports For Circuit Check• Reconstructs Entire Application From the App.Hex File• Creates the Equivalent of an Electronic Book Of Plans• Provides for a Difference Utility Highlights Changes• Provides Security Far Beyond Checksums• Validates Configuration ManagementSpecifically:• Application Data Verifier (ADV) helps verify that application prom data matchesintended user input. New Consolidation Reports simplify analysis of ADV data• “Graphical ADV” helps verify that graphically entered logic matches prom data• ADV Compare program compares ADV reports to highlight differences betweenapplications in their Vital logic, symbols, messages and I/OP2511G, Rev. Jan/06 6–4 ALSTOM Signaling Inc.


Design, Test and Validation ToolsFigure 6-2. Graphical ADV - Compares Logic Input to Output Files w/CRCsFigure 6-3. ADV Compare Application UtilityP2511G, Rev. Jan/06 6–5 ALSTOM Signaling Inc.


Design, Test and Validation Tools6.2.2. Graphical SimulatorThe Graphical Simulator shows project contents, watch window and track plan display.It is used to:• Simulate multiple applications simultaneously• Use track plan display to simulate operation of field devices• View status of application logic in graphical format, set breakpoints to stopsimulation at specific points in the logic• Monitor and record the states of selected variables• Project-oriented interface similar to CAAPE• Watch Window• ScriptsFigure 6-4. Graphical Simulator – Find Application Logic Errors EasilyP2511G, Rev. Jan/06 6–6 ALSTOM Signaling Inc.


Design, Test and Validation ToolsFigure 6-5. Graphical Simulator Track Plan Display – Place Any Parameter OnScreen Easily6.2.3. CAAPE System RequirementsTable 6–1. CAAPE System RequirementsOperating System (OS) Windows ® 95/98 Windows NT ® 4.0/Windows ® 2000/XPRAM 16 Meg 32 MegCPU 486/25 or compatible 586/Pentium or compatibleHard Disk 200 Meg available 500 Meg availableInput Device Keyboard and Mouse Keyboard and MouseDisplay VGA (640 x 480) VGA (640 x 480)Other 1.44 Diskette or CD-ROM 1.44 Diskette or CD-ROMP2511G, Rev. Jan/06 6–7 ALSTOM Signaling Inc.


Design, Test and Validation Tools6.3. WATCHERWatcher is a PC based tool that operates with embedded <strong>VPI</strong> software to provide realtimereview of internal execution of the interlocking thorough a connection to the nonvitalsystem controller. Its primary task is to:• Monitor and record the real-time states of selected Vital or non-vital variables.• View application logic equations in graphical or text format, including the real-timestates of their variables.• View detailed diagnostic screens in VT100 format.Figure 6-6. Watcher Main Screen – View Logic and StateP2511G, Rev. Jan/06 6–8 ALSTOM Signaling Inc.


Design, Test and Validation Tools6.4. EMBEDDED DATALOGGERA feature provided by the non-vital subsystem, the embedded data logger permitsviewing of time stamped events in log form or in near real-time chart recorder form.Multiple views are provided.Key features are:• View Events Historical, Real-Time• Filters Unwanted Info• Saves Data In Nonvolatile Memory• Timeline and Timestamp Views• Record time-stamped events to on-board battery-backed memory.• Event capacity is typically several days• Automatically detect a change to a large number of user-specified applicationparameters, and record when changes occur in real-time• On-line help is available to assist the operatorFigure 6-7. Screen View of User DataP2511G, Rev. Jan/06 6–9 ALSTOM Signaling Inc.


Design, Test and Validation Tools6.5. TRACKER REMOTE DIAGNOSTIC ANALYZERTracker is a software package with a number of features intended to make problemdetection and diagnosis easier for the user. A PC based Windows product, Tracker isused to automatically identify <strong>VPI</strong> system failures and produce alarms at a central site.Tracker also serves as a centralized server for the collection of <strong>VPI</strong> Datalogger eventrecords from field sites. Basic features are fault detection, logging, data retrieval andreport creation.6.5.1. Fault DetectionIn the convenience of an office setting, the Tracker Diagnostic Analyzer Software canprovide full-time and part-time monitoring of multiple field device sites simultaneously,and can be configured to sound an alarm when a malfunction occurs. When a fault isdetected, the Tracker software can be configured to diagnose the problem to indicatethe fault or field condition. This helps ensure that proper spares are taken to the site thefirst time, thus minimizing system down time.6.5.2. LoggingThe Tracker software provides an historical log of errors detected so that the eventsleading up to a particular failure can be later analyzed for possible trends. Based onanalysis of the log, preventive action may be possible to protect against futureproblems.6.5.3. Data Retrieval And Report CreationTracker can retrieve historical event data from field devices for archival and analysis.Reports are available.P2511G, Rev. Jan/06 6–10 ALSTOM Signaling Inc.


Design, Test and Validation Tools6.6. TESTWRITETestWrite is a software package generally used by a quality assurance engineer orcircuit check design personnel to separately validate that the logic being implementedby the interlocking logic design engineer meets the safety critical needs of the railroad.The user easily generates a track layout from a set of graphical tools. TestWrite canthen automatically determine all routes in the system. The user then builds test steps foreach route, by assigning states (inputs/outputs) to each graphical element. Steps canbe grouped to form individual test scenarios. TestWrite then develops a test descriptiondocument for the assigned test scripts. The final document is available in Word or textformat.For interlocking configurations, the tool is used to create a set of rules that reveal howthe interlocking functions, route, time, indication, locking are to operate and be tested;independent of the actual signal design executable. Sample output for the TestWritetool are included below. The features this tool provides are indicated here:• Quick Track Layout Builder – simple graphical tool to draw track layout. Symbols fortracks, switch machines, signals, etc are available. This graphical view of theinterlocking is later used by the <strong>VPI</strong> MMS as an active display to provide actual localcontrol panel displays or used as the visual display of test results.• Route Wizard – Analyzes the final track layout and generates a listing of routesthrough the interlocking. This list along with the physical elements assigned form thefoundation for defining test strategies.• Test scenario reports – for each route, a test scenario is defined that provides asequence of test to be performed. When test scenarios are initiated through the <strong>VPI</strong>MMS, the test scenarios are provided to a graphical display for assisting the testengineer through the test.TestWrite has four intended uses:• circuit check of electronic or relay based interlocking logic• generation of test sheets for reducing factory and field test time• secondary use for training signaling employees on interlocking rules specific to theoperating authority and, in the future• a framework to be used for performing automatic interlocking tests mandated byFRA or other regulatory bodiesP2511G, Rev. Jan/06 6–11 ALSTOM Signaling Inc.


Design, Test and Validation ToolsThe benefits of using TestWrite are:• consistent rules for design• standardization of test sheet generation• electronic reports of actual factory or field test sequences executed by test engineerFigure 6-8 is an example TestWrite screen, Figure 6-9 is and example TestWrite report.Figure 6-8. TestWrite User ViewP2511G, Rev. Jan/06 6–12 ALSTOM Signaling Inc.


Design, Test and Validation ToolsRoute 1: SWT - SET; 3.N 7A.N ; EastSteps Actions Expected Results1.1: Signal 4R not requested1.2: Prove Switch 3 operationReverseShopField1.3ShopField1.4Normal________________Call switch 3 reverseSwitch 3 normal position input removedSwitch 3 controlled reverseSwitch 3A normal position input removedSwitch 3A controlled reverseSwitch 3 in reverse positionSwitch 3 reverse control removedSwitch 3A in reverse positionSwitch 3A reverse control removedShopField________Call switch 3 normalSwitch 3 reverse position input removedSwitch 3 controlled normalSwitch 3A reverse position input removedSwitch 3A controlled normalFigure 6-9. TestWrite ReportP2511G, Rev. Jan/06 6–13 ALSTOM Signaling Inc.


Design, Test and Validation Tools6.7. <strong>VPI</strong> MAINTENANCE MANAGEMENT SYSTEM (MMS)The <strong>VPI</strong> MMS provides a single framework for:• Viewing <strong>VPI</strong> and <strong>VPI</strong> <strong>II</strong> alarm conditions• Monitoring real-time operation of the interlocking, internal logic through the use ofWatcher, or externally through the use of the track layout indications display• View real-time or chronological event logs• View graphical HW diagnostic display in the event of failure with on linetroubleshooting information• Future Condition monitoring and predictive maintenance records• Centralized interlocking test scenarios with test sheets and test record recording• Complete configuration management info on Software and HardwareRemote Controlor Local ControlReal-Time or Event LogPlaybackManual orAutomated TestingTrack Layout for Real-TimeTest and MonitoringSingle or Multiple<strong>VPI</strong> <strong>II</strong> SystemsReal-TimeApplication MonitorImproved Diagnostics[Tracker like]Version/RevisionManagementPlannedMaintenanceFigure 6-10. <strong>VPI</strong> Maintenance Management System ScreenP2511G, Rev. Jan/06 6–14 ALSTOM Signaling Inc.


Design, Test and Validation ToolsFigure 6-11. Graphical Diagnostic View - Components Affected by Failure andPossible Source6.8. PACKAGESTable 6–2. Design Test and Validation Tool Part NumbersDescriptionPart NumberCAAPE CD-ROM and Security Key31754-KNWatcher CD-ROM 51795-053TestWrite CD-ROM 51795-041Maintenance Management System (MMS) CD-ROM 51795-063P2511G, Rev. Jan/06 6–15 ALSTOM Signaling Inc.


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Non-Vital System and Communications Software7. NON-VITAL SYSTEM AND COMMUNICATIONS SOFTWARE7.1. SYSTEM SOFTWARE INTERFACE MATRIXThe non-vital subsystem can simultaneously support multiple communication/codesystem protocols while performing non-vital input/output operations, application logicfunctions, train to wayside and wayside to train communications and data logging withinthe <strong>VPI</strong> <strong>II</strong> system. The data logged information is time-stamped and can be viewed realtime,can be selected by the user by run-time, or downloaded for off-line examination.The logic may be written using a combination of Boolean and higher-level programmingtechniques to control the communications and input/output functions.P2511G, Rev. Jan/06 7–1 ALSTOM Signaling Inc.


Non-Vital System and Communications Software7.2. APPLICATION7.2.1. I/ONon-vital inputs and outputs can interface to external equipment in order to provideindications to a remote office or to an adjacent location. Outputs are capable of flashingat 60 cycles per second or 120 cycles per second. Examples of inputs and outputsinclude the following:• Local Control Panel− Switch Machine Normal and Reverse Request Controls− Switch Machine Normal and Reverse Position and Lock Indications− Signal Request, Fleet and Cancel Controls− Signal Aspect and Fleeting Indications− Traffic Indications− Snow Melter - Controls and Indications• Maintainer Calls• Battery Power Alarms• Ground Detection• Fire Alarm• Intrusion Alarm• Room Temperature Monitor• Track Indications• System Health• Redundancy TransferP2511G, Rev. Jan/06 7–2 ALSTOM Signaling Inc.


Non-Vital System and Communications Software7.2.2. LogicThe non-vital logic can be written to perform a wide array of functions, including thefollowing:• N/X (Entrance/Exit) Interlocking Control− Controls provided from a local panel and/or a remote office• Unilever Interlocking Control• Remote Office Controls And Indications• Train-to-Wayside and Wayside-to-Train Communications− Train Dwell Control− Train Identification− Train Berthing• Automatic Train Operation• Automatic Route Generation• Auxiliary Train Tracking• Interface to Vital Logic7.2.2.1. Logic Statement Types• Boolean Equations• Timer Equations - delays the setting of an equation• Integer Equations - arithmetic using variables and constants• Program Flow Control: IF/ELSE, WHILE, GOTO• User-Defined Subroutines: SUBROUTINE, CALL• Predefined Subroutines: timer control, format conversion (e.g. Integer-Binary)• ArraysP2511G, Rev. Jan/06 7–3 ALSTOM Signaling Inc.


Non-Vital System and Communications SoftwareFigure 7-1. Logic Programming Sample7.2.3. CommunicationsSee table 7–1 for ALSTOM’s library of communications protocols:• Office - This provides local or interlocking information to a remote office for displaywhile allowing the office to control routing through the interlocking• Remote Access Terminal• Automatic Train Dispatch• Platform Signs• Intra- or Inter-system communications - Allow expansion of the system or partitioningof the non-vital subsystem into multiple processors; also allows neighboringlocations to exchange interlocking informationP2511G, Rev. Jan/06 7–4 ALSTOM Signaling Inc.


Non-Vital System and Communications Software7.3. SYSTEM SOFTWARE INTERFACE MATRIXThese features are available through the software items listed below, which aredistributed with the CAAPE software package:Table 7–1. Communications Protocol LibraryModule Name C Number<strong>VPI</strong> <strong>II</strong> CAASystem V (CSEX1) 51615-108-12System V2(CSEX2)System V2(CSEX3)51615-208-1251615-408-12Data Logger 51612-012-14Generic PortInterfaceSystem StatusInterface51612-013-0451612-014-02DataTrain V <strong>II</strong>I 51612-001-18LCE 51612-002-08K\K2 51612-003-06DataTrain IV 51612-004-04SCS128 51612-005-01S2 51612-008-08Genisys 51612-009-13J 51612-010-05USS504 51612-012-02MCS1 51612-015-04MODBUS Master 51612-016-01MODBUS Slave 51612-017-02Module Name C NumberMARTA TWC 51612-018-01TEXT 51612-019-01USS514 51612-021-03SCS128DC 51612-022-01DataTrain <strong>II</strong> 51612-023-03NVTWC Taegu,Taipei, Shanghai1 51612-024-02NVTWC MARTA 1 51612-025-01NVTWC BARTModem1 51612-026-01NVTWC BART MUX 1 51612-027-01SLP2 51612-028-02LDTS 51612-030LDTS Taegu 51612-031-03CN2000 51612-032-09NVTWC WMATA 1 51612-033-02ARES 51612-034-07ARES Radio 51612-035-02WMATA RTU 51612-036-10NVTWC Seoul 1 51612-037-01ATCS 51612-038-04DataTrain V <strong>II</strong>I Relay 51612-039-01Key for numbers in Column CTWC hardware required (-119 series of boards).P2511G, Rev. Jan/06 7–5 ALSTOM Signaling Inc.


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FOR QUESTIONS AND INQUIRIES, CONTACT CUSTOMER SERVICE AT1-800-717-4477ORWWW.ALSTOMSIGNALINGSOLUTIONS.COMALSTOM SIGNALING INC.1025 JOHN STREETWEST HENRIETTA, NY 14586

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