x series with advance micro - Sunbelt Transport Refrigeration

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TABLE OF CONTENTS (Continued)PARAGRAPH NUMBERPageSERVICE (Cont)9.9 SERVICING AND ADJUSTING V-BELTS ................................................ 9--179.9.1 Belt Tension Gauge ......................................................... 9--179.9.2 Water Pump/Alternator/Crankshaft V-Belt ...................................... 9--189.10 FANSHAFT ASSEMBLY ............................................................... 9--219.10.1 Clutch Removal ............................................................ 9--219.10.2 Blower Wheel And Fanshaft Removal ......................................... 9--219.10.3 Fanshaft Installation ........................................................ 9--229.10.4 Blower Wheel Installation .................................................... 9--239.10.5 Clutch Installation .......................................................... 9--249.11 THERMOSTATIC EXPANSION VALVE .................................................. 9--249.11.1 Replacing Expansion Valve & Screen ......................................... 9--249.11.2 Checking Superheat ........................................................ 9--259.11.3 Measuring Superheat ....................................................... 9--259.11.4 Checking The Refrigerant Charge ............................................ 9--279.11.5 Partial Charge ............................................................. 9--279.11.6 Adding Full Charge ......................................................... 9--289.12 REPLACING THE COMPRESSOR ..................................................... 9--289.12.1 Removal and Replacement of Compressor .................................... 9--289.13 CHECKING COMPRESSOR OIL LEVEL ................................................ 9--309.13.1 To Check The Oil Level In The Compressor: ................................... 9--309.13.2 Adding Oil With Compressor In System ....................................... 9--309.13.3 Adding Oil To Service Replacement Compressor ............................... 9--309.13.4 To Remove Oil From The Compressor: ........................................ 9--319.14 COMPRESSOR UNLOADER VALVE ................................................... 9--319.14.1 Unloader Checkout Procedure ............................................... 9--319.14.2 Replacing Unloader Valve Internal Parts ....................................... 9--319.14.3 Unloader Coil Replacement .................................................. 9--329.15 REPLACING OR SERVICING CHECK VALVE ............................................ 9--329.15.1 To Service Check Valve ..................................................... 9--339.15.2 To Replace Check Valve .................................................... 9--339.16 CHECKING AND REPLACING FILTER-DRIER ........................................... 9--339.16.1 To Check Filter-Drier ........................................................ 9--339.17 CHECKING AND REPLACING HIGH PRESSURE CUTOUT SWITCH (HPS) ................. 9--339.17.1 Checking High Pressure Switch .............................................. 9--339.17.2 Replacing High Pressure Switch .............................................. 9--349.18 COMPRESSOR DISCHARGE PRESSURE TRANSDUCER (CDP) .......................... 9--359.18.1 Testing Compressor Discharge Pressure Transducer ............................ 9--359.18.2 Calibrating Compressor Discharge Pressure Transducer ......................... 9--359.18.3 Replacing Compressor Discharge Pressure Transducer ......................... 9--36ix62--10683
TABLE OF CONTENTS (Continued)PARAGRAPH NUMBERPageSERVICE (Cont)9.19 COMPRESSOR SUCTION PRESSURE TRANSDUCER (CSP) ............................. 9--379.19.1 Testing Compressor Suction Pressure Transducer .............................. 9--379.19.2 Calibrating Compressor Suction Pressure Transducer ........................... 9--379.19.3 Replacing Compressor Suction Pressure Transducer ........................... 9--379.20 Replacing Receiver Sight Glass Assembly Or Fusible Plug ...................... 9--389.21 SERVICING SOLENOID VALVES ....................................................... 9--389.21.1 Solenoid Valve -- SV2/SV4 .................................................. 9--389.21.2 Solenoid Valve -- SV1 ....................................................... 9--399.22 COMPRESSOR SUCTION MODULATION VALVE (CSMV) ................................ 9--419.22.1 Function .................................................................. 9--419.22.2 CSMV Diagnostics ......................................................... 9--419.22.3 Replacing The CSMV Power Head ........................................... 9--429.23 2 LIGHT BAR ........................................................................ 9--439.23.1 Light Bar Operation and Test ................................................. 9--439.24 CHECKING DEFROST OR HEATING CYCLE ............................................ 9--439.24.1 Hot Gas Solenoid Valve (SV1 & SV4) Heating and Defrosting .................... 9--439.25 DEFROST AIR SWITCH (DAS) ........................................................ 9--439.25.1 Testing The Defrost Air Switch And Circuit ..................................... 9--439.25.2 Checking Calibration Of Defrost Air Switch .................................... 9--449.26 EVAPORATOR COIL CLEANING ....................................................... 9--449.27 CONDENSER COIL CLEANING ........................................................ 9--459.28 MICROPROCESSOR SENSOR CHECKOUT ............................................ 9--459.29 UNIDRIVE TORQUE REQUIREMENTS ................................................. 9--479.29.1 Drive Gear ................................................................ 9--47UNIT TROUBLESHOOTING ................................................................... 10-110.1 DIESEL ENGINE ..................................................................... 10--110.1.1 Engine Will Not Start ....................................................... 10--110.1.2 Engine Starts Then Stops ................................................... 10--110.1.3 Starter Motor Malfunction ................................................... 10--210.1.4 Malfunction In The Engine Starting Circuit ..................................... 10--210.1.5 Miscellaneous Engine Troubleshooting ........................................ 10--310.2 ALTERNATOR (12 Volt DC) ............................................................ 10--362--10683 x
Page 1 and 2: RTrailer & Rail RefrigerationEVAPOR
Page 3 and 4: 1How to use this manualPlease take
Page 5 and 6: TABLE OF CONTENTS (Continued)PARAGR
Page 11: TABLE OF CONTENTS (Continued)PARAGR
Page 15 and 16: LIST OF ILLUSTRATIONSFIGURE NUMBERP
Page 17 and 18: LIST OF TABLESTABLE NUMBERPageTable
Page 19 and 20: SECTION 1SAFETY PRECAUTIONS1.1 SAFE
Page 21 and 22: CAUTIONObserve proper polarity when
Page 23 and 24: 1.3 SAFETY DECALS62-03958-00 Heat W
Page 25 and 26: OR1--7 62-10683
Page 27 and 28: 2.1 INTRODUCTIONWARNINGBeware of V-
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Page 33 and 34: 98765142 39CURBSIDE1.2.Evaporator f
Page 35 and 36: 9111098765432121. Control Module (M
Page 37 and 38: 92.3.3 Alternator/RegulatorElectric
Page 39 and 40: 9c. Loaded Operation (Figure 2-13)D
Page 41 and 42: 2.4.4 Evaporator Transducers and Se
Page 43 and 44: Figure 2-14 shows the control modul
Page 45 and 46: The Display and Keypad module is lo
Page 47 and 48: Table 2-3. FIELD EFFECT TRANSISTORS
Page 49 and 50: 2.6.2 Door and Remote SwitchesA uni
Page 51 and 52: 2.7 ENGINE DATA9Table 2-4. Engine D
Page 53 and 54: 92.12 SAFETY DEVICESSystem componen
Page 55 and 56: 2.14 REFRIGERANT CIRCUIT DURING COO
Page 57 and 58: SECTION 3OPERATION1PARAGRAPH NUMBER
Page 59 and 60: 3.2 MANUAL START - GLOW AND CRANK -
Page 61 and 62: 3.4 PRETRIPHEAT COOL DEFROST ALARM
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PRETRIP (Continued)Test 4 - Warm Up
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3.5 CHANGING SET POINTHEAT COOL DEF
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3.6.1 Start -Stop ParametersThe sel
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3.8 SLEEP MODE ONHEATCOOL DEFROST A
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SLEEP MODE ON (Continued)No further
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3.11 TRIP STARTHEAT COOL DEFROST AL
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3.13 VIEW INACTIVE ALARMSHEAT COOL
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3.14 UNIT DATAHEAT COOL DEFROST ALA
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++**+*+*+*+*+*+Table 3-2. UNIT DATA
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3.15 VIEW HOURMETERSHEAT COOL DEFRO
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Table 3-3. Functional ParametersFUN
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FUNCTIONALPARAMETERAIR FLOWAIR FLOW
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FUNCTIONALPARAMETERSELECTIONSDESCRI
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3.18 STOPPING UNIT1. To stop the un
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DATA RECORDING (CONTINUED)Time Inte
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a. Changing IntelliSetsHEAT COOL DE
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3.20.4 AutoFresh Air ExchangeTo act
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SECTION 4ENGINE1PARAGRAPH NUMBERPag
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REPEAT “A”+ 10 SecondsGLOWTHIRD
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4) The battery voltage is high enou
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4.4 SPEED CONTROL OVERRIDESNOTEWith
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SECTION 5TEMPERATURE CONTROL5.1 INT
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5.6 UltraFresh 3 TEMPERATURE CONTRO
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5.8 FreshProtectt SUPPLY AIR CONTRO
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CSMV CONTROL+3.2_F (+1.8_C )+2.3_F
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5.11.3 Normal Defrost OperationSV1
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5.11.8 High Ambient Defrost Termina
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Range Lock 1 & 2Range2issetfor0° t
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Once the microprocessor detects tha
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. ProductShield: High AirProductShi
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5.18 MAXIMUM SUCTION OPERATING PRES
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SECTION 6TECHNICIAN INTERFACE1PARAG
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PCmodecanbeusedfor:• Changing set
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CONFIGURATION SELECTIONS DESCRIPTIO
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6.2.3 Service ModeCAUTIONService Mo
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d. Auto Install ReeferManagerNOTEIf
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6.5 INSTALLING NEW SOFTWARENOTEAll
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6.5.3 Using ReeferManager to Instal
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SETTING PM (PREVENTATIVE MAINTENANC
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6.7.1 Microprocessor Replacementa.
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NOTENone of the “Total” hourmet
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6.7.9 Replacing Display Bezel Assem
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SECTION 7MessageCenter7.1 MessageCe
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MessageCOPY ERROR, REMOVE CARD XXCO
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MessagePRETRIP FAIL IN TEST XXPRETR
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SECTION 8ALARM TROUBLESHOOTING1PARA
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8.2 NOTESNote 1 Active alarms will
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AlarmNO.Steps ALARM / CAUSE CORRECT
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SECTION 9SERVICEWARNINGBeware of V-
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SYSTEMOPERATIONACTION/REFERENCESECT
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IMMEDIATELY AFTER STARTINGENGINEFue
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Table 9-2 CHECK AND RECORD THE FOLL
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9.4 SURROUND REMOVALa. Place the St
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9.6 PRIMING FUEL SYSTEM9.6.1 Mechan
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9.8.2 Fuel Level SensorAn optional
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1245b. Servicing the Speed Control
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9.8.9 Engine Crankcase BreatherThe
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Gearbox to Fan Shaft BeltTorque to
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9.10 FANSHAFT ASSEMBLY - SEE FIGURE
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9.10.4 Blower Wheel Installationa.
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h. Open king valve and then check r
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CAUTIONService mode MUST be used wh
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h. Remove 10 bolts from the engine-
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9.13.4 To Remove Oil From The Compr
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9.16 CHECKING AND REPLACING FILTER-
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9.18 COMPRESSOR DISCHARGE PRESSURET
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9.19 COMPRESSOR SUCTION PRESSURETRA
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NOTERebuild kit (P/N 14-00150-51) c
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9.22 COMPRESSOR SUCTION MODULATIONV
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f. Torque the 2 1/8” nut to 35 to
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9.27 CONDENSER COIL CLEANINGRemove
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9.29 UNIDRIVE TORQUE REQUIREMENTS(F
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M8 x 1.25 x 20 mm lg(6 Required) 28
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SECTION 10UNIT TROUBLESHOOTING1PARA
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INDICATION / TROUBLEPOSSIBLE CAUSES
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INDICATION/TROUBLEPOSSIBLE CAUSESAC
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INDICATION/TROUBLE10.3.9Abnormal Pr
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INDICATION/TROUBLEPOSSIBLE CAUSESAC
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Using jumper wire,verify there is a
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Replace ENSCU. Did youfind and corr
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START HEREIs unit equippedwith Star
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START HEREIs the unitequipped withS
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START HEREIs the unit operating in
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START HEREMake sure the Start/Run-O
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START HEREAre you trying to load an
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B. Compressor Inspection ProcedureN
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START HEREGone through the system d
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SECTION 11WIRING1PARAGRAPH NUMBERPa
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Plugs used with Schematic 62 -04102
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ADVANCE MICRO DISPLAY HARNESS CONNE
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BASED ON DWG 62--10499 REV W
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AAdvance Microprocessor Troubleshoo
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LLanguage Selection, 3--31LIGHT BAR
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North AmericaCarrier Transicold700
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