R TraceTek Leak Detection Product Selection Guide for Water

RRRPRODUCT SERVICERgeprüfteSicherheitTraceTek Products for Water Detection in Commercial BuildingsProduct Catalog No. Selection DescriptionAlarm ModulesTTDM Alarm and TTDM-1 115 Vac Supply Alarm and locating module; indicates liquid location withLocating Module TTDM-2 230 Vac Supply digital display. Monitors up to 5000 ft (1500 m) of sensingCTTDM-24 24 V Supply cable. Metal enclosure, NEMA 12. Data logging.Outputs: Audible alarm, 4 LEDs, backlit LCD3 DPDT Form C relays (leak, service, and fault)F M4-20 mA analog outputAPPROVEDSerial port configurable for RS-232 or RS-485For details on approvalssee data sheets.TTA Alarm ModuleTTC Alarm ModuleExternal orRemote Alarm®®TTA-1 115 or 240 Vac Supply Nonlocating single-channel alarm module.Monitors up to 100 ft (30 m) of sensing cable.Metal enclosure, NEMA 1.Outputs: Audible alarm, 3 LEDs4PDT Form C relay (leak or fault)TTC-1 24 V Supply Nonlocating single-channel alarm module. Monitors up to100 ft (30 m) of sensing cable. Plastic enclosure, NEMA 1.Outputs: 3 LEDsDPDT Form C relay (leak)SPDT Form C relay (fault)TT-DRC Din Rail Clip Mounting clip for attachment to DIN rail in electrical panel.TTE-XAL External Audible Alarm 95 dB alarm triggered by relay closure; requires 24 V supply.Jumper CablesModular Leader CableTT-MLC-PC Modular Leader Cable Cable with one end prepared for connection to terminals(with plastic connector) in module (or for splicing to bulk jumper cable), and withLength: 12 ft (3.5 m) socket-type plastic connector at other end.Modular Jumper CableTT-MJC-x*-PC Modular Jumper Cable Jumper cable with pin-type plastic connector at one end;TT-MJC-1M/3FT-PC 1 m 3 ft socket-type plastic connector at other end.TT-MJC-3M/10FT-PC 3 m 10 ftTT-MJC-7.5M/25FT-PC 7.5 m 25 ftTT-MJC-15M/50FT-PC 15 m 50 ft *Cable lengthTT-MJC-30M/100FT-PC 30 m 100 ftBulk Jumper CableTT-JC-76M/250FT Bulk Jumper Cable Bulk jumper cable with four color-coded 18 AWG(250-ft reel)conductors. Connectors not included.Jumper Splice KitSensing CablesWater Sensing CableTT-JSK-HS18 Jumper Splice Kit Splice kit for jumper cable; contains parts for 5 splices.Includes 20 crimps and 5 heat-shrinkable tubes.For use with 18 AWG jumper wire.TT1000-x*-PC Modular Sensing Cable TT1000 water sensing cable with pin-type plastic connectorTT1000-1M/3FT-PC 1 m 3 ft at one end, socket-type plastic connector at other end.TT1000-3M/10FT-PC 3 m 10 ftTT1000-7.5M/25FT-PC 7.5 m 25 ftTT1000-15M/50FT-PC 15 m 50 ft *Cable length

TraceTek Products for Water Detection in Commercial Buildings (continued)Product Catalog No. Selection DescriptionCircuit ComponentsEnd TerminationTT-MET-PC Modular End Termination Terminates sensing circuit; has pin-type plastic connector.(with plastic connector) Required at end of sensing circuit and all branches.Branching ConnectorTT-MBC-PC Modular Branching Allows a “T” or branch in the sensing circuit. Has one pin-Connector (with type connector to connect to cable from alarm module, twoplastic connectors) socket-type connectors to connect two branches. Wires thebranches in series and adds a simulated length of 15 fton each branch to make clear division between areas.Weighted LengthAccessoriesHold-down ClipsTagsToolsPortable Test BoxCrimp ToolPre-Packaged KitsComplete KitsISO 9001Raychem CorporationCommercial & IndustrialInfrastructure Division300 Constitution DriveMenlo Park, CA 94025-1164Tel (800) 545-6258Fax (800) 611-2323Fax-on-Demand (800) 329-4494ciinfo@raychem.comwww.raychem.comTT-WL-4.5M/15FT-PC Weighted Length Simulates 15 ft (4.5 m) of sensing cable. Makes a(with plastic connectors) clear division between separate areas in a locating system.TT-HDC-1/4/200-N/A No adhesive (200/bag) Hold-down clips attach cable to flat surfaces.TT-HDC-1/4Adhesive-backed (50/bag) Pressure-sensitive adhesive bonds to clean, flat surfaces.Use a clip for each 4 ft (1.3 m) of sensing cable.TT-TAG TraceTek Tags Tags to identify TraceTek sensing cable and recordmapped distance. Tag attaches to sensing cable byclosing on itself (like a cable tie). Package contains50 high-visibility yellow tags and a permanent marker.Use a tag on each length of cable and at mapping points.TT-PTB-1000 Portable Test Box Battery-operated device to test TraceTek sensing cables.Allows testing of anything from an individual length up to2000 ft (or 1000 m) of sensing cable. Useful for installationand maintenance.AD-1522-1 Crimp Tool Tool sized to properly crimp connectors in TT-JSK-HS18jumper splice kitTTC-KIT-1 25 ft of TT1000 Cable Each kit contains a TTC-1 alarm module, a modularTTC-KIT-2 50 ft of TT1000 Cable leader cable, a modular sensing cable of length indicated,a modular end termination, 15 hold-down clips, and 5 tags.The TraceTek Products Group is part of the Raychem Chemelex Division.Chemelex Division is ISO 9001 certified.All information, including illustrations, is believed to be reliable. Users, however, should independentlyevaluate the suitability of each product for their application. Raychem makes no warrantiesas to the accuracy or completeness of the information, and disclaims any liabilityregarding its use. Raychem’s only obligations are those in the Raychem Standard Terms andConditions of Sale for this product, and in no case will Raychem be liable for any incidental,indirect, or consequential damages arising from the sale, resale, use, or misuse of the product.Specifications are subject to change without notice. In addition, Raychem reserves the right tomake changes—without notification to Buyer—to materials or processing that do not affectcompliance with any applicable specification.© 1997 Raychem Corporation Printed in USA H53874 P/N 171269 3/97 TraceTek is a trademark of Raychem Corporation.

RTraceTek Leak DetectionProduct Selection Guide for Industrialand Environmental ApplicationsScope of This GuideThis guide will help you select TraceTekleak detection products for industrial andenvironmental applications. It coverssensing cables for a variety of liquids:• aqueous solutions• liquid fuels and oils• organic solventsThis guide includes products for applications(such as double-contained piping) thatrequire special fittings and installation tools.The product information complementsTraceTek application guides, which providedesign information specific to an application.For water sensing applications in commercialbuildings, refer to Selection GuideH53874. You may obtain other Raychemliterature from our Fax-on-Demand serviceat (800) 329-4494.I. Types of SystemsTraceTek leak detection is based on asimple operating principle, which makesseveral different types of systems possible.Modular DesignTraceTek leak detection is a versatilemodular system, with interchangeablecomponents that can be configured inmany different ways.TraceTek cables are available in standardlengths that plug together with no specialtools, making them easy to install. Cable isalso available in bulk for installation indouble containment piping, with kits (soldseparately) to install connectors on thecable at access points.The range of TraceTek alarm modules andmodular components allows you to tailorthe monitoring approach and layout to theapplication. The modular system designalso makes it easy to add to or modify thelayout in the future.The different types of TraceTek alarmmodules all trigger an alarm if liquid contactssensing cable connected to the module.Contents of This GuideThis guide is divided into five sections.I. Types of Systems profiles the types ofTraceTek monitoring systems available.II. Determining the Monitoring Approachreviews key considerations when definingthe scope of leak detection, and helpsyou decide on a monitoring approach tofit your application.III. Elements of a TraceTek System describesthe basic elements of a TraceTek leakdetection system and shows typicalsystem configurations.IV. Defining a Complete System outlines thesteps to lay out a complete TraceTekleak detection system.V. Product Listings shows the leak detectionproducts available and providestechnical and ordering information.However, each type of system hascharacteristics advantageous for differentapplications and layouts.Locating System- Can monitor one or more large areas orlengths.- Indicates leak location with its digitaldisplay; pinpoints the distance, not justthe area.- Is extremely useful for concealed or inaccessibleareas, such as double-containedpipes, covered trenches, and subfloors.- Integrates separate equipment or areasinto a single sensing circuit, thus reducingfield-wiring costs significantly.Virtually no limit to the amountof non-sensing jumper cable.Can have branchesupon branches, limitedonly by length of sensing circuit.All systems may use multiple types ofsensing cable in a single sensing circuit.Up to 5000 ft (1500 m) of sensingcable per locating module.Multiple-Channel Alarm System- Independently monitors as many as12 discrete channels; displays status ofeach channel separately.- Identifies any channel with a leak, butdoes not indicate distance to the leak.- Uses common alarm and relay contactsfor all channels.- Is well suited to tank and sumpapplications.Virtually no limit to the amountof non-sensing jumper cable.Separate wiringfor each channel.Up to 100 ft (30 m) of sensing cable per channel.Single-Channel Alarm System- Provides coverage for single small areas.- Is cost-effective for small installations.- Provides an independent system for aseparate area or operation.- Is useful for separate alarm annunciationor direct equipment control.Virtually no limit to the amountof non-sensing jumper cable.Up to 100 ft (30 m) of sensing cable.Drawingsnot to scale.1

II. Determining the Monitoring ApproachDetermining the monitoring approachfor leak detection means making threekey choices about scope:• Areas or operations to haveseparate alarm and/or control• Types of systems (see Table 1 fordetails on the different types ofTraceTek alarm modules).• Extent of leak detection coverageWhen deciding, consider theseimportant aspects of your application:the geometry, the response required toan alarm, the liquids to be detected,and the risks involved.Geometry/layoutApplication geometry is key indetermining the type of alarm moduleand number of units to use. Aspects ofthe application layout to consider includesize (length or area), separation (thenumber of separate pipes or areas), andaccessibility.ResponseWhen a leak occurs, consider how yourorganization must respond. If different groupsare responsible for different equipment,systems, or areas, use separate TraceTekalarm modules to make ownership clear.If you plan to use a TraceTek alarm modulefor direct equipment control (for example, toclose a valve when a leak is detected),select a module with relay logic that willprovide the desired operation, and useseparate modules to control separateequipment.Liquids to detectDifferent types of TraceTek sensing cablesare available to detect different types of liquids,as summarized in Table 2. To select asensing cable to detect a liquid not mentionedin Table 2 or the product data sheets,call Raychem for assistance. The sensingcables listed are compatible with all of thealarm modules, and multiple types of cablesmay be used in a single sensing circuit.RisksWhen deciding on the leak detectioncoverage for your application, take intoaccount the potential impact of a leak orspill, which could include injury, damage,cleanup costs, downtime, and liability. Alsoconsider the likelihood of leaks or spills,which depends heavily on applicationspecifics, such as the degree of exposureand the nature of the operations (thematerials handled, level of activity,maintenance practices).Hazardous locationsIf handling flammables, select TraceTekalarm modules and a system layout thatwill meet the approval requirements foryour hazardous locations.Table 1. TraceTek Alarm Modules—Summary of FeaturesType of System Locating Multiple- Singlechannelalarmchannel alarmTraceTek Alarm Module TTDM TTG TTA-1 TTC-1Leak detection coverageAreas Number of branches/areas limited 4 with TTG-4 1 1only by length of sensing circuit 12 with TTG-12Max. sensing cable length 5000 ft (1500 m) 100 ft (30 m) per channel 100 ft (30 m) 100 ft (30 m)Alarm relaysType of Form C relay DPDT DPDT DPDT 4PDT 4PDT DPDT SPDTTriggered by Leak Serv. req'd. Fault Leak or fault on any channel Leak or fault Leak TroubleCommunication Relays, 4–20 mA analog, and Relay Relay Relayswith host systemsRS-232 or RS-485, ModbusEnclosure rating NEMA 12 NEMA 13 NEMA 1 NEMA 1Hazardous location usage*Module location Ordinary areas Ordinary areas or CID2 Ordinary areas Ordinary areasor CID2Sensing cable location Ordinary areas or CID2. Ordinary areas, CID2, or CID1 Ordinary areas, Ordinary areasCID1, if protected by approvedCID2, or CID1zener safety barrier.*See data sheets for details on approvals. CIDI stands for Class I, Division 1, CID2 stands for Class I Division 2 hazardous locations.Note: For additional information, see page 5 of this guide or refer to the applicable product data sheets for complete detail.Table 2. TraceTek Sensing CablesSensing cable Liquids detected Liquids ignoredTT3000 Aqueous solutions and other conductive liquids Fuels and oilsTT5000 Fuels and oils: gasoline, diesel fuel, jet fuel, heating Water and aqueous solutionsoil, motor oil, hydraulic fluid, and other hydrocarbonsTT5001 Organic solvents: acetone, MEK, NMP, TCA, TCE Water and aqueous solutionsNotes: These sensing cables are compatible with any of the TraceTek alarm modules.Multiple types of cables may be used in a single sensing circuit.2

III. Elements of a TraceTek SystemA Basic SystemEvery TraceTek leak detection systemhas these basic parts:• An alarm module• Leader and/or jumper cables(nonsensing cable between moduleand areas monitored)• Sensing cable• End termination• Accessories such as tags, hold-downclips, and installation tools.Alarm ModuleTTC-1ModularLeaderCableTT-MLC-MCModular Sensing CableHold-DownClipsModular EndTerminationTT-MET-MCTagsTT-TAGA Locating SystemA TraceTek locating system oftenTraceTek Alarmand Locating Moduleincludes additional circuit components:TTDM• Branching connectorsModular Leader Cable• Weighted lengthsThese components make it possible for alocating system to monitor one or morelarge areas or lengths.A locating system has one more essentialelement:Sensing Cable• A graphic map Modular Jumper CableTT-MJC-x-MCbetween module andareas monitoredModular BranchingConnectorTT-MBC-MCSensing cablesModular Enddaisy-chained together Terminationto provide as much (required at endcoverage as needed of every branch)IV. Defining a Complete SystemTo define a complete TraceTek system,follow the steps below.1. Type of module and sensing cableDetermine the type ofmodule and sensingcable(s) as explainedin Section II.3. Sensing cable layoutDefine the sensing cable layout toprovide the desired coverage.6. AccessoriesSelect the necessary accessories(hold-down clips, tags).2. Location of moduleDecide where the module will be located.Consider:• Alarm annunciation• Personnel access• Proximity to the areamonitored• Environment suitablefor the module• Supply of power• Connections to host systems4. Jumper cable arrangementDetermine the means to makeconnections between sensing cable andalarm module (see Figure 1 on the nextpage for three possible arrangements).5. Circuit componentsSelect circuit components as required bythe layout (see Figures 2 and 3). Thesemay include:• Branching connectors• Feedthrough fittings• Jumper cables• Weighted lengths• Tank kit7. Connector kitsFor double-contained piping and otherapplications requiring the use of bulkcable, select connector kits for thecables used (see Figure 4).8. ToolsSelect tools for installation and testing.Tools are required for installation ofconnector kits and for installation indouble-contained piping (see Figures5 and 6).3

Figure 1. Jumper Cable ArrangementsModular Leader CableTT-MLC-MCUse bulk jumper cable for long runs in conduit; use jumper splicekit to connect bulk jumper cable to modular leader cable.BulkJumperCableTT-JCJumperSplice KitTT-JSK-HS18Modular Jumper CablesTT-MJC-x-MC(as required)ModularLeaderCableTT-MLC-MCModularSensingCableModularSensingCableUse jumper cable connector kit only if installing connector kits onbulk sensing cable (requires special tools and training to install).BulkJumperCableTT-JCFeedthroughfitting at entryto containmentSocket-type connector(installed from kit)TT-JC-CK-MC-FPin-type connector(installed from kit)Bulk Sensing CableFigure 2. Circuit Components—branches and feedthroughsModular Branching ConnectorTT-MBC-MCallows branch in the sensing circuit.Modular Jumper CableTT-MJC-x-MC(shown inside flexible conduit)interconnects separateparts of sensing circuit.Pressure Feedthrough FittingTT-PFT-3/4-MCprovides pressure-tight entryor exit from containment.Figure 3. Circuit Components—tank kitTank Kit TT-TK provides sealed entryto interstitial space of double-wall tanksJumper CableTank Kit TT-TKincludes feedthrough fittingfor one cable entry, with pluginopening for second entry.2-inch standpipe from tank3/4 inch NPT, both ends forconnection to pipe, and tojunction box or conduit.Internal fitting with pin andsocket connectors can beoriented in either direction.Note: If jumping from one pipe (or area) toanother without a branch, use a weighted lengthTT-WL-4.5M/15FT-MC to make a clear separation.Figure 4. Connector KitsFigure 5. Tools for Connector KitsSocket-type connector installedon cable from alarm moduleStripping ToolTT-StripperPin-type connector installedon cable to connect to moduleULTRATORCHHeating ToolTT-UltratorchCrimp ToolTT-CT-SCT-3000Figure 6. Installation in Double-Contained PipingPull Rope TT-PR must be installedin the double-contained piping asthe piping is installed.Kellem GripTT-Kellem GripBulkSensingCable4

RRRRPRODUCT SERVICERgeprüfteSicherheitV. TraceTek Products for Industrial and Environmental ApplicationsProduct Catalog No. Selection DescriptionAlarm ModulesTTDM Alarm andAlarm and locating module; indicates liquid location withLocating Module TTDM-1 115 Vac supply digital display. Monitors up to 5000 ft (1500 m) of sensingTTDM-2 230 Vac supply cable. Metal enclosure, NEMA 12. Data logging.TTDM-24 24 V supply Outputs: Audible alarm, 4 LEDs, backlit LCDC3 DPDT Form C relays (leak, service, and fault)F M4–20 mA analog outputAPPROVEDFor details on approvalssee data sheet.Serial port configurable for RS-232 or RS-485TTG Alarm ModuleTTA Alarm Module®TTG-4 with 4 channels Nonlocating multiple-channel alarm module.TTG-12 with 12 channels Monitors up to 100 ft (30 m) of sensing cable per channel.(115 or 240 Vac supply Metal enclosure, NEMA 13.for both models) Outputs: Audible alarm, 3 LEDs per channel4PDT Form C relay (leak or fault in any channel)TTA-1 115 or 240 Vac supply Nonlocating single-channel alarm module.Monitors up to 100 ft (30 m) of sensing cable.Metal enclosure, NEMA 1.Outputs: Audible alarm, 3 LEDs4PDT Form C relay (leak or fault)®TTC Alarm ModuleTTC-1 24 V supply Nonlocating single-channel alarm module. Monitors up to100 ft (30 m) of sensing cable. Plastic enclosure, NEMA 1.Outputs: 3 LEDsDPDT Form C relay (leak)SPDT Form C relay (fault)TT-DRC Din Rail Clip Mounting clip for attachment to DIN rail in electrical panel.External orRemote AlarmTTE-XAL External Audible Alarm 95 dB alarm triggered by relay closure; requires 24 V supply.Jumper CablesModular LeaderCable TT-MLC-MC Modular Leader Cable Cable with one end prepared for connection to terminals(with metal connector) in module (or for splicing to bulk jumper cable), and withLength: 12 ft (3.5 m) socket-type metal connector at other end. Includes connectoroversleeve.Modular JumperCable TT-MJC-x-MC Modular Jumper Cable Jumper cable in modular lengths with pin-type metal con-TT-MJC-1M/3FT-MC 1 m 3 ft nector at one end, socket-type metal connector at otherTT-MJC-3M/10FT-MC 3 m 10 ft end. Includes connector oversleeve (heat-shrinkable tube)TT-MJC-7.5M/25FT-MC 7.5 m 25 ft to protect connector after installation.TT-MJC-15M/50FT-MC 15 m 50 ftTT-MJC-30M/100FT-MC 30 m 100 ftBulk Jumper CableJumper Splice KitTT-JC-76M/250FT 250 ft reel Jumper cable in bulk on reel. Cable has four color-codedTT-JC Reel: 1000 ft min. 18 AWG conductors. Connectors not included.2000 ft max.TT-JSK-HS18 Jumper Splice Kit Splice kit for jumper cable; contains parts for 5 splices.Includes 20 crimps and 5 heat-shrinkable tubes.For use with 18 AWG jumper wire.5

TraceTek Products for Industrial and Environmental ApplicationsProduct Catalog No. Selection DescriptionSensing CablesFor conductive liquidsTT3000 Modular TT3000-x-MC Modular Sensing Cable TT3000 sensing cable for conductive liquids in modular lengthsSensing Cable TT3000-0.3M/1FT-MC 0.3 m 1 ft with pin-type metal connector at one end, and socket-typeTT3000-1.5M/5FT-MC 1.5 m 5 ft metal connector at other end. Includes connector oversleeveTT3000-3M/10FT-MC 3 m 10 ft (heat-shrinkable tube) to protect connector after installation.TT3000-4.5M/15FT-MC 4.5 m 15 ftTT3000-7.5M/25FT-MC 7.5 m 25 ftTT3000-15M/50FT-MC 15 m 50 ftTT3000-30M/100FT-MC 30 m 100 ftTT3000 Sensing Cable TT3000-1.5M/5FT-HSE-MC Terminated Sensing Cable TT3000 sensing cable for conductive liquids in fixed lengthwith End TerminationCable length: 5 ft (1.5 m) with pin-type metal connector at one end; includes connectoroversleeve. Factory-installed heat-shrink end termination.Note: Cannot add to system at end of cable.TT3000 Sensing Cable TT3000-SC Bulk Sensing Cable TT3000 sensing cable for conductive liquidsin Bulk Cable length per reel: Sensing cable in bulk on reel, connectors not included.250 ft (75 m) min.1000 ft (300 m) max. Connector kits are required and must be purchasedseparately.For liquid hydrocarbonsTT5000 Modular TT5000-x-MC Modular Sensing Cable TT5000 hydrocarbon sensing cable in modular lengthsSensing Cable TT5000-0.3M/1FT-MC 0.3 m 1 ft with pin-type metal connector at one end, socket-typeTT5000-1.5M/5FT-MC 1.5 m 5 ft metal connector at other end. Includes connector oversleeveTT5000-3M/10FT-MC 3 m 10 ft (heat-shrinkable tube) to protect connector after installation.TT5000-4.5M/15FT-MC 4.5 m 15 ftTT5000-7.5M/25FT-MC 7.5 m 25 ftTT5000-15M/50FT-MC 15 m 50 ftTT5000-30M/100FT-MC 30 m 100 ftTT5000 Sensing Cable TT5000-1.5M/5FT-HSE-MC Terminated Sensing Cable TT5000 hydrocarbon sensing cable in fixed length withwith End Termination Cable length: 5 ft (1.5 m) pin-type metal connector at one end; includes connectoroversleeve. Factory-installed heat-shrink end termination.Note: Cannot add to system at end of cableTT5000 Sensing TT5000-SC Bulk Sensing Cable TT5000 hydrocarbon sensing cable in bulk on reel.Cable in Bulk Cable length per reel: Includes package of four bulk cable sealer tubes to seal100 ft (30 m) min. end of cable before installation.425 ft (130 m) max.Connector kits are required and must be purchased separately.For organic solventsTT5001 Modular TT5001-x-MC Modular Sensing Cable TT5001 sensing cable for organic solvents in modular lengthsSensing Cable TT5001-0.3M/1FT-MC 0.3 m 1 ft with pin-type metal connector at one end, and socket-typeTT5001-1.5M/5FT-MC 1.5 m 5 ft metal connector at other end.Includes connector oversleeveTT5001-3M/10FT-MC 3 m 10 ft (heat-shrinkable tube) to protect connector after installation.TT5001-7.5M/25FT-MC 7.5 m 25 ftTT5001-15M/50FT-MC 15 m 50 ftTT5001 Sensing Cable TT5001-1.5M/5FT-HSE-MC Terminated Sensing Cable TT5001 sensing cable for organic solvents in fixed lengthwith End Termination Cable length: 5 ft (1.5 m) with pin-type metal connector at one end; includes connectoroversleeve. Factory-installed heat-shrink end termination.Note: Cannot add to system at end of cable.6

TraceTek Products for Industrial and Environmental ApplicationsProduct Catalog No. Selection DescriptionTraceTek ComponentsEnd Termination TT-MET-MC Modular End Termination Terminates sensing circuit; has pin-type metal connector.(with metal connector) Required at end of sensing circuit and ends of all branches.Branching Connector TT-MBC-MC Modular Branching Allows a “T” or branch in the sensing circuit. Has pin-typeConnectorconnector to connect to cable from alarm module, two(with metal connectors) socket-type connectors to connect branches. Wires thebranches in series and adds a simulated length of 15 ft oneach branch to make clear division between areas.Weighted Length TT-WL-4.5M/15FT-MC Weighted Length Simulates 15 ft (4.5 m) of sensing cable. Makes a(with plastic connectors) clear division between separate areas in a locating system.Pressure TT-PFT-3/4-MC Brass fittings Provides pressure-tight entry to containment; 3/4-inch NPTFeedthrough TT-PFT-3/4-SS/MC Stainless steel fittings both ends; rated for 150 psi (10 bar) at room temperature.Has pin and socket connectors to connect TraceTek cables.Tank Kit TT-TK Tank Kit For entry to interstitial space of double-wall tanks with 2-inchNPT fitting. Provides sealed entry for connections to sensingcables. Kit includes one TT-PFT-3/4-MC and one 3/4-inchPVC plug; for second entry, order a second TT-PFT-3/4-MC(not included in kit).AccessoriesHold-Down Clips TT-HDC-1/4/200-N/A No adhesive (200/bag) Hold-down clips to attach TT3000 sensing cable to flat surfaces.TT-HDC-1/4 Adhesive-backed (50/bag) Pressure sensitive adhesive bonds to clean surfaces.Use a clip for each 4 ft (1.3 m) of sensing cable.TT-HDC-1/2-NA-50 No adhesive (50/bag) Hold-down clips to attach TT5000 series sensing cables toflat surfaces.Tags TT-TAG TraceTek Tags High-visibility yellow tags to identify TraceTek sensing cable(50/bag)and record mapped distance. Package contains a permanentmarker. Tag attaches to sensing cable by closing on itself (likea cable tie).Use a tag on each length of cable and at mapping points.Connector Protection TT-COS Connector Oversleeve Heat-shrinkable tubing to cover metal connectors after installation.(10/bag)Note: all TraceTek products with metal connectors include a heatshrinkabletube for each connector; TT-COS makes extra connectoroversleeves available for maintenance and other purposes.ToolsPortable Test Box TT-PTB-1000 Portable Test Box Battery-operated device to test TraceTek sensing cables.Allows testing of an individual length or up to 2000 ft (or1000 m) of sensing cable. Useful for installation and maintenanceof extensive systems. PTB has plastic socket connector on flexiblecord. Test box kit includes adaptors (plastic-to-metal andplastic-to-alligator clip) and modular end terminations.Adaptor TT-Adaptor-Kit Adaptor Kit Optional kit useful for testing systems with metal connectors.Includes several adaptors with metal connectors:Y adaptor,socket-to-socket adaptor, pin-to-pin adaptor, and end terminationwith socket connector.TT-Adaptor-Y Y Adaptor Adaptor for connecting PTB to metal connectors;has both pin-type and socket-type metal connectors.Crimp Tool AD-1522-1 Crimp Tool Tool sized to properly crimp connectors in TT-JSK-HS18jumper splice kit7

ULTRATORCHTraceTek Products for Industrial and Environmental ApplicationsProduct Catalog No. Selection DescriptionTools for Installation in DC PipingPull RopeMust be installed in double-containment piping as that piping is installed.TT-PR Pull Rope Pull rope for installation of sensing cable in double containmentLength: 500 ft (150 m) piping. 1/4-inch polypropylene rope is optimum size for strengthand profile. Hollow braid facilitates low-profile eye splice.For Bulk Cables TT-Kellem Grip Kellem Grip For installation of bulk sensing cable. Braided mesh gripssensing cable; pull rope attaches to metal loop.For Modular Cable TT-CPT Cable Pulling Tools For installation of modular sensing cables in double-containmentpiping. Attaches to metal connector on TraceTek sensing cable.Set of two tools: one for pin-type, one for socket-type connector.Sealer for End of TT-BCS Bulk Cable Sealer Heat-shrinkable tubes to seal end of TT5000 bulk cable beforeBulk Cable (4/bag) installation in double-containment piping. Note: A TT-BCSis included with each bulk reel of TT5000 sensing cable.Connector Kits for Bulk CablePerson installing connector kits must be trained by factory representative.Kits for TT3000 Bulk Sensing CableTT3000-CK-MC-M/FTT-CK-Tool kitKit for 5 mated pairs Kit to install metal connectors on TT3000 bulk sensing cable.Contains parts for five mated pairs of connectors; includesTT-CK-Tool Kit. Requires TT-CT-SCT-3000 crimp tool.TT3000-CK-MC-M Kit for 1 pin-type Kits to install one metal connector on TT3000 sensing cable;TT3000-CK-MC-F Kit for 1 socket-type require TT-CK-Tool Kit and TT-CT-SCT-3000 crimp tool.Kits for TT5000 Bulk Sensing CableTT5000-CK-MC-M/FTT-CK-Tool kitKit for 5 mated pairs Kit to install metal connectors on TT5000 bulk sensing cable.Contains parts for five mated pairs of connectors; includesTT-CK-Tool Kit.TT5000-CK-MC-M Kit for 1 pin-type Kits to install one metal connector on TT5000 sensing cable;TT5000-CK-MC-F Kit for 1 socket-type require TT-CK-Tool Kit.Kits for Bulk Jumper CableTT-JC-CK-MC-M Kit for 1 pin-type Kits to install one metal connector on bulk jumper cable; requireTT-JC-CK-MC-F Kit for 1 socket-type TT-CK-Tool Kit and TT-CT-SCT-3000 crimp tool.Tools for Installation of Connector KitsStripping Tool TT-Stripper Greenlee Stripper #1917 Strips wires from 16 AWG to 26 AWG, as required forconnector kits for TT3000 and TT5000 bulk sensing cables.Crimp Tool TT-CT-SCT-3000 Crimp Tool for SCT tubing Ensures SCT tubing bonds to cable.Required for all TT3000 and TT-JC connector kits.Heating Tool TT-Ultratorch Ultratorch Ultratorch 200 flameless heating tool; operates on butane gas.Useful with all connector kits.Connector Tool Kit TT-CK-Tool Kit Connector Tool Kit Tool kit for use with single connector kits. Contains tools requiredfor testing completed connectors: TT-FET-MC and TT-MET-MCend terminations, as well as pin and socket test tools.ISO 9001The TraceTek Products Group is part of the Raychem Chemelex Division.The Chemelex Division is ISO 9001 certified.© 1997 Raychem Corporation Printed in USA H55869 3/97 TraceTek is a trademark of Raychem Corporation.Raychem CorporationCommercial & IndustrialInfrastructure Division300 Constitution DriveMenlo Park, CA 94025-1164Tel (800) 545-6258Fax (800) 611-2323Fax-on-Demand (800) 329-4494ciinfo@raychem.comwww.raychem.comAll information, including illustrations, is believed to be reliable. Users, however, should independentlyevaluate the suitability of each product for their application. Raychem makes no warranties as to theaccuracy or completeness of the information, and disclaims any liability regarding its use. Raychem’sonly obligations are those in the Raychem Standard Terms and Conditions of Sale for this product, andin no case will Raychem be liable for any incidental, indirect, or consequential damages arising from thesale, resale, use, or misuse of the product. Specifications are subject to change without notice. In addition,Raychem reserves the right to make changes—without notification to Buyer—to materials or processingthat do not affect compliance with any applicable specification.

⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄RTT1000TraceTek Water-Sensing CableTraceTek TT1000 sensing cables detectthe presence of water at any point alongtheir length. Installed with a TraceTek alarmand locating module, the cable senseswater intrusion, triggers an alarm, and pinpointsthe location.Distributed sensingTT1000 sensing cables provide distributedleak detection and location over awide range of areas. The cable is availablein a variety of lengths to provide asmuch coverage as needed.Design flexibilityTT1000 sensing cable is supplied withfactory-installed plastic connectors thatplug together.The cable is designed for a range ofapplications, including data center subfloors,telecommunication rooms, HVACequipment locations, pipes, electricalvaults, storage areas, tanks, and roofs.The cable is small, lightweight, and flexible,allowing easy installation. The smoothdesign allows for quick drying.Advanced technologyRaychem’s conductive polymer technologyand fluoropolymer construction makeTT1000 sensing cable mechanically strongand resistant to corrosion and abrasion.The cable is constructed of two sensingwires, an alarm signal wire, and a continuitywire embedded in a fluoropolymercarrier rod. The alarm module constantlymonitors the sensing cable for continuity.The rugged cable construction exposesno metal, and enables it to be reusableeven in corrosive environments.Ordering information⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄TT1000 modular sensing cable with factory-installed connectorsCatalog NumberDescriptionTT1000–1M/3FT–PC3-ft (1 m) sensing cableTT1000–3M/10FT–PC10-ft (3 m) sensing cableTT1000–7M/25FT–PC25-ft (7 m) sensing cableTT1000–15M/50FT–PC50-ft (15 m) sensing cable⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄ ⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄Notes:• Refer to the System Selection Guide for other components of the TraceTek system.• TT1000 sensing cables are compatible with existing TraceTek TT100 systems.

TT1000 Water-Sensing CableContinuitywire (red)FluoropolymercarrierContinuitywire (red)Fluoropolymercarrier0.92 in.(23 mm)Sensingwire(black)Sensingwire(black)Signal wire(yellow)Sensing wires(black)Signal wire(yellow)Drawing not to scaleProductcharacteristics Cable diameter 0.24 in. (6.0 mm) nominalContinuity and signal wires2 x 26 AWG with insulation of fluoropolymerSensing wires2 x 30 AWG with jacket of conductive fluoropolymerCarrierFluoropolymerCable weight (50-ft length)2.3 lbCable colorHigh-visibility yellowTechnicalInformation Breaking strength Cable only: 160 lbIncluding connectors: 70 lbCut-through force>50 lb with 0.005 in. bladeCrosshead speed 0.2 inch/minuteAbrasion resistance >65 cycles per UL 719Maximum continuousoperating temperatureFire resistance174°F (75°C)Class 2 plenum cable per NEC 1996 725-71 (a)UL 910 Modified Steiner Tunnel TestPerformancedata Leak size to alarm (tap water) 2 inches maximum at any point along sensing cable;up to 5000 feet maximum system length.Drying timeCable dries and resets within 15 seconds of removal fromstanding water.Standard cleaning methodWipe with clean damp cloth.ApprovalsISO 9001RLISTEDF MAPPROVEDRaychem CorporationCommercial & Industrial Infrastructure Division300 Constitution DriveMenlo Park, CA 94025-1164Tel (800) 545-6258Fax (800) 611-2323Fax-on-Demand (800) 329-4494ciinfo@raychem.comwww.raychem.com®The TraceTek products group is a part of Raychem Chemelex Division.Chemelex Division is ISO 9001 certified.All information, including illustrations, is believed to be reliable. Users, however, should independentlyevaluate the suitability of each product for their application. Raychem makes no warranties as to theaccuracy or completeness of the information, and disclaims any liability regarding its use. Raychem’sonly obligations are those in the Raychem Standard Terms and Conditions of Sale for this product, andin no case will Raychem be liable for any incidental, indirect, or consequential damages arising fromthe sale, resale, use, or misuse of the product. Specifications are subject to change without notice. Inaddition, Raychem reserves the right to make changes—without notification to Buyer—to materials orprocessing that do not affect compliance with any applicable specification.© 1990 Raychem Corporation Printed in USA H53870 10/96 TraceTek is a trademark of Raychem Corporation.

⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄RTT3000TraceTek Sensing Cable for Conductive LiquidsTraceTek TT3000 sensing cable detects thepresence of conductive liquids at any pointalong its length. Most acids and bases andeven deionized water can be sensed andlocated. Installed with a TraceTek alarm andlocating module, the cable senses the presenceof fluid, triggers an alarm, and pinpointsthe location.Distributed sensingTT3000 sensing cable provides distributedleak detection and location over awide range of areas. The cable is availablein a variety of lengths to provide asmuch coverage as needed.Design flexibilityTT3000 sensing cable is available withfactory-installed metal connectors thatplug together. The measurement circuit isnot dependent upon the conductivity ofthe leaking fluid. Therefore, the samecable will detect a wide range of fluidswithout special design considerations orcalibration.The cable is designed for a variety ofapplications, including floor surfaces, subfloors,equipment locations, pipes, storagetanks, and trenches. The cable issmall, lightweight, and flexible, allowingeasy installation. The smooth designallows quick drying.Advanced technologyRaychem’s conductive-polymer technologyand fluoropolymer construction makeTT3000 sensing cable mechanically strongand chemically resistant. The cable isconstructed of two sensing wires, an alarmsignal wire, and a continuity wire embeddedin a fluoropolymer carrier rod. This ruggedconstruction exposes no metal, and enablesthe cable to be reusable even in corrosiveenvironments.Ordering information⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄ ⁄⁄⁄⁄⁄⁄⁄⁄ ⁄ ⁄⁄ ⁄ ⁄ ⁄ ⁄ ⁄⁄ ⁄ ⁄ ⁄TT3000 zone sensing cable with factory-installed connector andend terminationCatalog numberTT3000–Zone–MCDescription5-ft (1.5 m) sensing cable withpreinstalled heat-shrink end termination⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄ ⁄⁄ ⁄ ⁄⁄ ⁄ ⁄ ⁄ ⁄ ⁄⁄ ⁄ ⁄ ⁄TT3000 modular sensing cables with factory-installed connectorsCatalog numberDescriptionTT3000–0.3M/1FT–MC1-ft (0.3 m) sensing cableTT3000–1M/3FT–MC3-ft (1 m) sensing cableTT3000–1.5M/5FT–MC5-ft (1.5 m) sensing cableTT3000–3M/10FT–MC10-ft (3 m) sensing cableTT3000–4.5M/15FT–MC15-ft (4.5 m) sensing cableTT3000–7.5M/25FT–MC25-ft (7.5 m) sensing cableTT3000–15M/50FT–MC50-ft (15 m) sensing cableTT3000–30M/100FT–MC100-ft (30 m) sensing cableTT3000 bulk sensing cable (connector kits required)for installation in double-containment piping⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄Catalog numberTT3000–SCConnector kits (not shown)TT3000–CK–MC–M/FTT3000–CK–MC–MTT3000–CK–MC–FDescriptionBulk sensing cable on reel,Minimum length: 250 ft (75 m)Maximum length: 1000 ft (300 m)Components for five mated pairs ofconnectors (includes test tools)One pin-type connectorOne socket-type connector

TT3000 Sensing Cable for Conductive LiquidsContinuitywire (red)FluoropolymercarrierContinuitywire (red)Fluoropolymercarrier0.52 in.(13 mm)0.24 in.(6 mm)nominalSensingwire(black)Sensingwire(black)Signal wire(yellow)Sensing wires(black)Signal wire(yellow)Drawing not to scaleProductcharacteristics Cable diameter 0.24 in. (6.0 mm) nominalCable diameter with connecter 0.52 in. (13 mm) nominalContinuity and signal wires 2 x 26 AWG with insulation of fluoropolymerSensing wires2 x 30 AWG with jacket of conductive fluoropolymerCarrierFluoropolymerCable weight (50-ft length) 2.3 lbTechnicalInformation Breaking strength 160 lbCut-through force>50 lb with 0.005 in. blade;crosshead speed 0.2 inch/minuteAbrasion resistance >65 cycles per UL 719Maximum continuousoperating temperatureSensing cable: 194°F (90°C)Cable connectors: 185°F (85°C)Chemicalresistance Cable functions normally after Trichloroethylene (100%)exposure in accordance with Sulphuric acid (98%)ASTM D 543 at 77°F (25°C) Hydrochloric acid (37%)for seven days: Hexane (100%)Methanol (100%)Sodium hydroxide (10%)Xylene (100%)Aqua regiaNote: Prolonged exposure to concentrated ketones may cause temporary reduction of sensitivity; consult factory.RadiationresistanceApprovalsRLISTEDISO 9001F MAPPROVEDCumulative radiation exposure of 10 megarad gamma radiation over design life of 30 years.Raychem CorporationCommercial & Industrial Infrastructure Division300 Constitution DriveMenlo Park, CA 94025-1164Tel (800) 545-6258Fax (800) 611-2323Fax-on-Demand (800) 329-4494ciinfo@raychem.comwww.raychem.com®Sensing cable may be used in Class I, Division 2, Groups A, B, C, D HazardousLocations. If wiring from module meets requirements for intrinsic safety, sensing cablemay be used in Class I, Division 1, Groups A, B, C, D Hazardous Locations (Zone 0or Zone 1 in Europe).The TraceTek products group is a part of Raychem Chemelex Division.Chemelex Division is ISO 9001 certified.All information, including illustrations, is believed to be reliable. Users, however, should independentlyevaluate the suitability of each product for their application. Raychem makes no warranties as to theaccuracy or completeness of the information, and disclaims any liability regarding its use. Raychem’sonly obligations are those in the Raychem Standard Terms and Conditions of Sale for this product,and in no case will Raychem be liable for any incidental, indirect, or consequential damages arisingfrom the sale, resale, use, or misuse of the product. Specifications are subject to change withoutnotice. In addition, Raychem reserves the right to make changes—without notification to Buyer—tomaterials or processing that do not affect compliance with any applicable specification.© 1990 Raychem Corporation Printed in USA H53829 10/96 TraceTek is a trademark of Raychem Corporation.

⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄RTT5000TraceTek Fuel-Sensing CableTraceTek TT5000 sensing cable detectsthe presence of liquid hydrocarbon fuels atany point along its length, yet does notreact to the presence of water. Installedwith a TraceTek alarm and locating module,the cable senses the liquid, triggers analarm, and pinpoints the location of theleak.Distributed sensingTT5000 sensing cable provides distributedleak detection and location for awide range of applications. The cable isavailable in a variety of lengths to provideas much coverage as needed.Design flexibilityTT5000 sensing cable is available in bulkreels, with connector kits or with factoryinstalledconnectors that plug together.The cable is designed for a variety of double-containmentapplications, includingtanks, trenches, and piping. (See the“TraceTek Double-Containment DesignGuide” for specific design alternatives.)Advanced technologyRaychem’s radiation-crosslinking andconductive-polymer technologies areused to make TT5000 sensing cablemechanically strong and chemically resistant.The core of the cable is constructedof two sensing wires, an alarm signalwire, and a continuity wire. The core isencased in a conductive-polymer jacketand surrounded with a fluoropolymerbraid. This rugged construction allows thecable to perform reliably in the mostdemanding environments.Ordering information⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄TT5000 zone sensing cable with factory-installed connector andend termination⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄⁄ ⁄ ⁄⁄⁄⁄⁄⁄⁄⁄ ⁄ ⁄ ⁄ ⁄ ⁄⁄ ⁄ ⁄ ⁄Catalog numberTT5000–Zone–MCDescription5-ft (1.5 m) sensing cable with heat-shrinkend termination.⁄⁄ ⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄ ⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄ ⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄ ⁄⁄⁄⁄ ⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄ ⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄ ⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄ ⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄ ⁄⁄ ⁄ ⁄ ⁄ ⁄ ⁄⁄ ⁄ ⁄ ⁄TT5000 modular sensing cables with factory-installed connectorsCatalog numberDescriptionTT5000-0.3M/1FT-MC1-ft (0.3 m) sensing cableTT5000-1.5M/5FT-MC5-ft (1.5 m) sensing cableTT5000-3M/10FT-MC10-ft (3 m) sensing cableTT5000-4.5M/15FT-MC15-ft (4.5 m) sensing cableTT5000-7.5M/25FT-MC25-ft (7.5 m) sensing cableTT5000-15M/50FT-MC50-ft (15 m) sensing cableTT5000-30M/100FT-MC100-ft (30 m) sensing cableTT5000 bulk sensing cable (connector kits required)for installation in double-containment piping⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄Catalog numberTT5000–SCConnector kits (not shown):TT5000–CK–MC–M/FTT5000–CK–MC–MTT5000–CK–MC–FDescriptionBulk sensing cable on reelMinimum length: 100 ft (30 m)Maximum length: 800 ft (240 m)Components for five mated pairs ofconnectors (includes test tools)One pin-type connectorOne socket-type connector

RTT5000 Fuel-Sensing Cable0.28 in.(7 mm)Fluoropolymer braidContinuity wire (red)Spacer wire (white)Signal wire (yellow)0.52 in.(13 mm)Conductive polymer jacketSensing wires (black)Drawing not to scaleProductcharacteristics Cable diameter 0.28 in. (7 mm) nominalCable diameter with connector0.52 in. (13 mm) nominalCable weight (50-ft length)2.4 lbOperating temperature range–20°C to 60°C (–4°F to 140°F)Pull force limitNot to exceed 50 lbBend radius2 in. (50 mm) minimumPressureLoads greater than 20 lb (9 kg) per linear inch at 20°C (68°F) mayimmediately trigger an alarm.NonresettableMust be replaced after exposure to hydrocarbon liquids.Chemicalresistance Cable functions normally after exposure Sulfuric acid (10%)in accordance with ASTM D 543 Hydrochloric acid (10%)at 23°C (73°F) for seven days: Nitric acid (10%)Sodium hydroxide (10%)Waterresistance Sensing cable Less than 10-µA leakage when immersed in salt water for 90 days.Connector systemLess than 10-µA leakage when immersed in water at 10 psig for 24 hours.Responsetime Representative materials detected: Typical response time at 20°C (68°F):Gasoline12 minutes#1 diesel fuel 60 minutes#2 diesel fuel 120 minutesJP5 jet fuel70 minutesJP8 jet fuel50 minutesJet-A jet fuel50 minutesXylene20 minutesApprovalsLISTED®ISO 9001F MAPPROVEDNotes:• Response Time Test Method: “Test Procedures for Third Party Evaluation of Leak Detection Methods; Cable Sensor LiquidContact Leak Detection Systems.”• Response times are affected by operating temperature. Consult factory for specific response times at other temperatures andin other liquids.Sensing cable may be used in Class I, Division 2, Groups A, B, C, D Hazardous Locations. If wiring from module meetsrequirements for intrinsic safety, sensing cable may be used in Class I, Division 1, Groups A, B, C, D Hazardous Locations(Zone 0 or Zone 1 in Europe).The TraceTek products group is a part of Raychem Chemelex Division. Chemelex Division is ISO 9001 certified.Raychem CorporationCommercial & Industrial Infrastructure Division300 Constitution DriveMenlo Park, CA 94025-1164Tel (800) 545-6258Fax (800) 611-2323Fax-on-Demand (800) 329-4494ciinfo@raychem.comwww.raychem.comAll information, including illustrations, is believed to be reliable. Users, however, should independentlyevaluate the suitability of each product for their application. Raychem makes no warranties as to theaccuracy or completeness of the information, and disclaims any liability regarding its use. Raychem’sonly obligations are those in the Raychem Standard Terms and Conditions of Sale for this product,and in no case will Raychem be liable for any incidental, indirect, or consequential damages arisingfrom the sale, resale, use, or misuse of the product. Specifications are subject to change withoutnotice. In addition, Raychem reserves the right to make changes—without notification to Buyer—tomaterials or processing that do not affect compliance with any applicable specification.© 1994, 1995 Raychem Corporation Printed in USA H54785 10/96 TraceTek is a trademark of Raychem Corporation.

⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄RTT5001TraceTek Solvent-Sensing CableTraceTek TT5001 sensing cable detects liquidorganic solvents anywhere along itslength, but does not react to the presenceof water. Installed with a TraceTek alarmand locating module, the cable senses theliquid, triggers an alarm, and pinpoints thelocation of the leak.Distributed sensingTraceTek TT5001 sensing cable providesdistributed leak detection and location for awide range of applications. Cable lengthscan be arranged to provide as much coverageas necessary.Design flexibilityThe TT5001 sensing cable is available ina variety of lengths with factory-installedconnectors. These modular sensingcables may be connected in series to providedistributed monitoring for trenches,subfloors, and double-containment piping,or used individually for double-containmenttanks, sumps, and small areas.TT5001 zone sensing cable—whichcomes with a factory-installed heat-shrinkend termination—is also available forsmall area coverage.Advanced technologyRaychem’s radiation-crosslinking and conductive-polymertechnologies are used tomake TraceTek TT5001 sensing cablemechanically strong and chemically resistant.The core of the cable is constructed oftwo sensing wires, an alarm signal wire, anda continuity wire. The core is encased in aconductive-polymer jacket and surroundedwith a fluoropolymer braid. This rugged constructionallows the cable to perform well,even in demanding environments.Ordering information⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄ ⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄TT5001 zone sensing cable with factory-installed connector andend termination⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄ ⁄ ⁄⁄ ⁄ ⁄⁄⁄⁄⁄⁄⁄⁄ ⁄ ⁄ ⁄ ⁄ ⁄⁄ ⁄ ⁄ ⁄Catalog numberTT5001–Zone–MCDescription5-ft (1.5 m) sensing cable with heat-shrinkend termination.⁄⁄ ⁄⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄ ⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄⁄⁄⁄ ⁄⁄⁄⁄ ⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄ ⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄ ⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄ ⁄⁄⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄⁄ ⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄⁄ ⁄ ⁄⁄⁄ ⁄⁄ ⁄⁄ ⁄ ⁄⁄ ⁄ ⁄ ⁄ ⁄ ⁄⁄ ⁄ ⁄ ⁄TT5001 modular sensing cable with factory-installed connectorsCatalog numberDescriptionTT5001-0.3M/1FT-MC1-ft (0.3 m) sensing cableTT5001-1.5M/5FT-MC5-ft (1.5 m) sensing cableTT5001-3M/10FT-MC10-ft (3 m) sensing cableTT5001-7.5M/25FT-MC25-ft (7.5 m) sensing cableTT5001-15M/50FT-MC50-ft (15 m) sensing cable

TT5001 Solvent-Sensing Cable0.27 in.(6.9 mm)Fluoropolymer braidContinuity wire (red)Spacer wire (white)Signal wire (yellow)0.52 in.(13 mm)Conductive polymer jacketSensing wires (black)Drawing not to scaleProductcharacteristics Cable diameter 0.27 in. (6.9 mm) nominalCable connector diameter0.52 in. (13 mm) nominalCable weight (50-ft length)2.4 lbOperating temperature range–20°C to 60°C (–4°F to 140°F)Pull force limitNot to exceed 50 lb (23 kg)Bend radius2 in. (50 mm) minimumPressureLoads greater than 20 lb (9 kg) per linear inch at 20°C (68°F) mayimmediately trigger an alarm.NonresettableMust be replaced after exposure to solvents.Chemicalresistance Cable functions normally after Sulfuric acid (10%)exposure in accordance with Nitric acid (10%)ASTM D 543 at 23°C (73°F) Hydrochloric acid (10%)for seven days: Sodium hydroxide (10%)Waterresistance Sensing cable Less than 10-µA leakage when immersed in salt water for 90 days.Connector systemLess than 10-µA leakage when immersed in water at 10 psig for 24 hours.Responsetime Representative materials detected: Typical response time at 20°C (68°F):Toluene10 min.Dichloromethane (methylene chloride) 5 min.1, 1, 1-trichloroethylene (TCE) 8 min.Trichloroethane (TCA)20 min.Methyl ethyl ketone (MEK) † 10 min. †Acetone † 10 min. †n-methyl pyrrolidone (NMP) † 60 min. †Isopropyl alcohol (anhydrous)90 min.Notes:• Response times are based on 2 inches of cable immersed in liquid.• Response times are affected by operating temperature. Consult factory for specific response times at other temperatures andin other liquids.† Prolonged immersion in ketones will inhibit sensing-cable performance.ApprovalspendingISO 9001Underwriters LaboratoriesC-UL (certified to Canadian standards)Factory MutualThe TraceTek products group is a part of Raychem Chemelex Division. Chemelex Division is ISO 9001 certified.Raychem CorporationCommercial & Industrial Infrastructure Division300 Constitution DriveMenlo Park, CA 94025-1164Tel (800) 545-6258Fax (800) 611-2323Fax-on-Demand (800) 329-4494ciinfo@raychem.comwww.raychem.comAll information, including illustrations, is believed to be reliable. Users, however, should independentlyevaluate the suitability of each product for their application. Raychem makes no warranties as to theaccuracy or completeness of the information, and disclaims any liability regarding its use. Raychem’sonly obligations are those in the Raychem Standard Terms and Conditions of Sale for this product,and in no case will Raychem be liable for any incidental, indirect, or consequential damages arisingfrom the sale, resale, use, or misuse of the product. Specifications are subject to change withoutnotice. In addition, Raychem reserves the right to make changes—without notification to Buyer—tomaterials or processing that do not affect compliance with any applicable specification.© 1995 Raychem Corporation Printed in USA H55473 5/96 TraceTek is a trademark of Raychem Corporation.

TTA-SIMTraceTek ® Alarm ModuleEasy setup and simple operationThe TTA-SIM has been designed for use with TraceTek sensingcables, point sensors and normally open, dry contact devices (fl oatswitch, pressure or vacuum switch, optical probe with adapter, limitswitch, etc.). Up to 150 m (500 ft) of sensor cable can be monitoredby the TTA-SIM.When liquid is detected, the unit indicates the leak with an LEDand audible alarm, and switches a relay to provide local voltagefreecontact closure. The leak location is measured and can becommunicated to a host monitoring system. With the TTA-SIM-2option, the leak location is displayed on a built-in LCD readout. Nofi eld calibration is required.The TTA-SIM can be used as a stand-alone leak detection alarmunit, or it can be installated in networks with other TraceTek TTA-SIM, TTSIM, TT-NRM or TTDM-128 modules. The TTA-SIM can beconfi gured using a Microsoft Windows based PC or a TraceTekTTDM-128 network master module.Design Features• Rugged polycarbonate enclosure for tough environments.• 60 dB Audible alarm with silence button.• Voltage-free contacts for alarm signaling.• LED’s to indicate power, leak, cable trouble, and communicationstatus.• Optional LCD leak location display.• Simple twisted shielded pair serial RS-485 communications using.a variety of communication protocols (protocol selection is automatic).• Available for 120 or 230 Vac 50/60 Hz power supply.• Relay software selectable for normally energized or normally deenergizedoperation. General features Sensor compatibility All TraceTek sensing cables and point sensors orcontact closure devicesMaximum length of sensing cable150 m (500 ft)PrecisionAudible alarm0.5% of sensor length ± 0.6 m (2 ft)>60 decibels at 0.6m (1 ft)Environmental ratings Storage temperature -18°C to 60°C (0°F to 140°F)Operating temperature0°C to 50°C (32°F to 122°F)Enclosure integrityNEMA 1 / IP 20 (non-hazardous locations only)Humidity5% to 95% non-condensingPower requirements TTA-SIM-1A-120 & TTA-SIM-2-120 92 to 132 Vac, 50/60 Hz, 3 WTTA-SIM-1A-230 & TTA-SIM-2-230 216 to 253 Vac, 50/60 Hz, 3 WOrdering information Catalog Number DescriptionTTA-SIM-1A-120TTA-SIM-2-120TTA-SIM-1A-230TTA-SIM-2-230120 Vac TTA-SIM120 Vac TTA-SIM with leak location display230 Vac TTA-SIM230 Vac TTA-SIM with leak location display

TTA-SIM Alarm ModuleSerial interface Network confi guration RS-485 two wire (twisted shielded pair)network, 9600 baud, addressable from1 to 127Communication protocolMODBUS, OptoMux or JohnsonControls MetasysRelay contacts Type Form C (SPDT)ActionSoftware selectable; normallyenergized or normally de-energized;alarm on leak only, or alarm on eitherleak or sensor faultRating2 Amps maximum, 250 Vac or 30 VdcApplicationsAlthough the TTA-SIM module must be installed in a non-hazardous location, it maymonitor intrinsically safe TraceTek sensors located in hazardous areas as shownbelow. TraceTek sensors in Class I, Division 2,Groups A, B, C, D Hazardous Locations(Zone 2 in Europe). If protected by an agency approved zenerbarrier, TraceTek sensors in Class I,Division 1, Groups A, B, C, D HazardousLocations (Zones 0 and 1 in Europe).Contact Tyco Thermal Controls to selectproper zener barrier.Tyco Thermal ControlsWorldwide Headquarters300 Constitution DriveMenlo Park, CA 94025-1164USATel: (800) 545-6258 (within US)(650) 216-1526Fax: (800) 527-5703 (within US)(650) 474-7517E-mail: info@tycothermal.comwww.tycothermal.comImportant: All information, including illustrations, is believed to be reliable. Users, however, shouldindependently evaluate the suitability of each product for their particular application. Tyco Thermal Controlsmakes no warranty as to the accuracy or completeness of the information, and disclaims any liability regardingits use. Tyco Thermal Controls’ only obligations are those in the Tyco Thermal Controls Standard Terms andConditions of Sale for this product, and in no case will Tyco Thermal Controls or its distributors be liable forany incidental, indirect, or consequential damages arising from the sale, resale, use or misuse of the product.Specifi cations are subject to change without notice. In addition, Tyco Thermal Controls reserves the right tomake changes – without notifi cation to Buyer – to processing or materials that do not affect compliance withany applicable specifi cation.Tyco, TraceTek and the TraceTek logo are trademarks or registered trademarks of Tyco Thermal Controls LLCor its affi liates.MODBUS is a trademark of Gould, Inc. OptoMux is a trademark of Opto-22. Metasys is a trademark of JohnsonControls. Windows is a trademark of Microsoft Corporation.©2004 Tyco Thermal Controls LLC H57540 04/04

TraceTekTTDMCH01 SIMSIM Normal13-May-2002 15:3013 14 15 16 17 20 21 22 23 24RS–RS+ACACTTSIM-1Leak Location ModuleRATING: 24Vac ±10%50/60 Hz 3VANetworkAddressRS–RS+ACACREDGRNYELBLKGND8 9 10 11 12TraceTekTTDMCH01 SIMSIM Normal13-May-2002 15:3013 14 15 16 17 20 21 22 23 24RS–RS+ACACTTSIM-1Leak Location ModuleRATING: 24Vac ±10%50/60 Hz 3VANetworkAddressRS–RS+ACACTTDM-128TraceTek Leak DetectionMaster ModuleEasy setup and simple operationThe TTDM-128 module directly monitors up to 1500 m (5000 ft) ofsensor cable and a network of up to 128 remote TraceTek modules.The remote modules may be a combination of sensor interfacemodules (TTSIM), relay modules (TT-NRM) or additional TTDM-128modules. With its networking capability, the TTDM-128 providestremendous fl exibility in terms of system layout options and monitoringcapability.When liquid is detected on any of the sensors, the TTDM-128sounds an alarm, closes relay contacts, turns on a front panel LEDand displays the circuit identifi cation and location of the leak on thealphanumeric display. The leak detection event is logged to a nonvolatileevent history fi le. All status and event information is madeavailable via the front panel keyboard or RS232/RS485 modbusdigital communication to a host computer, PLC or plant/buildingautomation system.Each sensor circuit detects, locates and tracks leaks independentlyfrom any other circuits connected to the TTDM-128. There is noloss of sensitivity and no re-mapping required after an initial leak isdetected. A simple map showing where the sensors are installed isthe only fi eld calibration requirement.Design Features• Multiple event tracking capability for up to 128 independent sensorcircuits.• Summary relay contacts, LED status lights, LCD information displayat the TTDM-128 panel.• Standard external interface modes include: dry contacts, andRS232/RS485 modbus communication. A 4-20 mA analog outputoption is available.• Event history accessible from the front panel or via serial port toidentify type of event, time, location, and other parameters for allsensor events or user adjustments and interventions.• Layered password protection for setup changes.• Adjustable sensitivity and selectable measurement units.• Universal power supply for 120/240 Vac 50/60 Hz (24 volt optionavailable).• Non-volatile memory for event history, setup and networkconfi guration.• Complete remote operation and monitoring through modbuscommunications or using optional TT-SUPERVISOR Windowssoftware.20 mm(0.79 in)300 mm(11.81 in)261 mm(10.28 in)20 mm(0.79 in)85 mm(3.35 in)25 mm(1 in)CH01 SIMSIM NormalTraceTekTTDM200 mm(7.87 in)240 mm(9.45 in)7mm(5/16in)mountinghole(4places)SHLDSHLDREDGRNYELBLKGND8 9 10 11 12TraceTek Network ArrangementTTDM-128Master ModuleTTSIMSensor InterfaceTTDM-128TTSIMTo additional TTDMs,TTSIMs or TT-NRMsSHLDSHLDRS-232 or RS-485modbus link tohost systemRS-485 2 wire networkDetection cable /sensorsGeneral Features Sensor compatibility All TraceTek sensor cables and point sensors orcontact closure devicesMaximum size of networkNumber of TTSIM modules128 (less number of TT-NRMs installed)Maximum number of TT-NRM 10Precision± 0.1% of circuit lengthUnitsFeet, meters or zonesDisplay languageEnglish, French, German, Spanish, Japanese,ItalianOrdering Information Catalog Number DescriptionSupply voltage TTDM-128 115 V + 15%, - 20% ; 230 V ± 10% ; 50/60 HzTTDM-128-24V 24 V AC + 5%, - 35% ; 24 V DC ± 20%Accessories TT-NRM Network relay moduleTTSIM-1Network sensor interface moduleTTSIM-1ANetwork sensor interface module with relayTTDM-4/204-20 mA analog output boardTT-SUPERVISORWindows based PC software

TraceTekTTDMCH01 SIMSIM Normal13-May-2002 15:30TraceTekTTDMCH01 SIMSIM Normal13-May-2002 15:30TTDM-128 Leak Detection Master Module4 line x 20 characterbacklit LCD displayFour LEDs (monitoring,service, leak, fault)UserInterface Ribbonboard cableOptional4-20 mAboardSensorInterfaceboardMotherboardPowersupplyboardTraceTekTTDMCH01 SIMSIM NormalPRI: 220SEC:17Membrane keypad Painted steel NEMA 12enclosureTestportRS-485for SIMnetworkRS-232/485host portServicerequiredrelayLeak relayFault relayPowerEnvironmental Storage Temperature -18°C to 60°C (0°F to 140°F)Operating temperature0°C to 50°C (32°F to 122°F)Humidity5% to 95% non-condensingAudible AlarmPiezo electricPower consumption TTDM-128 Less than 6 VA (5 W)TTDM-128-24V Less than 12 VA (10 W)Interfaces Relays Number: 3 (service required, leak, fault)Type: DPDTRatings: 5 A at 250 V AC / 24 V DCTraceTek Network PortRS-485 (2 wire)External Serial Port (to host)RS232 (3 or 5 wire) orRS485 (2 wire)Approvals and certifications The TTDM-128 unit is approved for use in ordinary areas. The module must belocated in an ordinary area, but may monitor intrinsically safe TraceTek sensorslocated in hazardous locations, as shown below.LISTED76LJSIGNAL SYSTEM UNITTYPE NMTTDM-128OrdinaryareaClass I, Division 2Hazardous LocationTraceTek sensors in Class I, Division 2,Groups A, B, C, D Hazardous Locations(Zone 2 in Europe).Leader orjumper cableSensor cablePRODUCT SERVICEgeprüfteSicherheitElectromagnetic compatibilityTyco Thermal Controls300 Constitution DriveMenlo Park, CA 94025-1164USATel: (800) 545-6258Fax: (650) 474-7517E-mail: info@tycothermal.comwww.tycothermal.comTTDM-128EUR • USA • JPNLeader orjumper cableOrdinaryAreaZenerBarrierClass I, Division 1Hazardous LocationSensor cableIf protected by an agency approved zenerbarrier, TraceTek sensors in Class I,Division 1, Groups A, B, C, D HazardousLocations (Zones 0 and 1 in Europe).Contact Tyco Thermal Controls to selectproper zener barrier.The TTDM-128 enclosure is NEMA 12(IP 54).Important: All information, including illustrations, is believed to be reliable. Users, however, shouldindependently evaluate the suitability of each product for their particular application. Tyco Thermal Controlsmakes no warranty as to the accuracy or completeness of the information, and disclaims any liability regardingits use. Tyco Thermal Controls’ only obligations are those in the Tyco Thermal Controls Standard Terms andConditions of Sale for this product, and in no case will Tyco Thermal Controls or its distributors be liable forany incidental, indirect, or consequential damages arising from the sale, resale, use or misuse of the product.Specifi cations are subject to change without notice. In addition, Tyco Thermal Controls reserves the right tomake changes – without notifi cation to Buyer – to processing or materials that do not affect compliance withany applicable specifi cation.TraceTek and Tyco are trademarks of Tyco Thermal Controls LLC or its affi liates.©2003 Tyco Thermal Controls LLC H56859 1/03

TT-NRMTraceTek Network Relay ModuleDescriptionThe TraceTek TT-NRM Network RelayModule provides the capability toadd up to 320 individual alarm relaysto a TraceTek TTDM-PLUS / TTSIMleak detection network. The TT-NRMcommunicates with the TTDM-PLUSvia the same RS-485 network used forTTSIMs. The TT-NRM can be installed ina wide variety of configurations, allowingmany leak detection system layoutpossibilities.ExpandableThe TT-NRM is supplied as a base unit(with power supply, communicationsinterface, DIN rail and end blocks)and separate relay modules. Eachrelay module contains 2 independentlyaddressable relays. Up to 16 relaymodules can be installed on each baseunit, and up to 10 base units can beconnected to a single TTDM-PLUS. Theleak detection network can be expandedat any time with minimal effort.VersatileThe TT-NRM can be installed in largepanels, or wall mounted in its ownoptional enclosure. TT-NRMs can becentrally located with the TTDM-PLUS, ordistributed throughout the leak detectionnetwork to minimize wiring costs. TheTT-NRM can be used to operate valves,control audible or visual alarms, orinterface with other control systems.1.25 in.(32 mm)1.5 in.(38 mm)2 in.(75 mm)0.5 in.(12 mm)0.5 in.(12 mm)ONTxDRxDCRC24V 0V L L L L L LLL4 in.(100 mm)IO/RNIO/ERAddress x 1NNNNNNNNx 10750-312750-512 750-512 750-512 750-6001.4 in.(35 mm)Power supplyRS-485 networkconnection moduleNetworkprocessorRelaymodulesEndterminationWidth= 5.0 in. + 0.5 in, per relay module (+ 3.5 in. for optional power supply)= 127 mm + 12 mm per relay module (+ 90 mm for optional power supply)Technical Information Network compatibility TTDM-PLUS / TTSIM networksRelays Number Up to 32 Form A contacts per TT-NRMVoltage rating 250 Vac, 30 VdcCurrent rating 1 AmpIsolation2.5 kVEnvironmental Ratings Storage Temperature -25 °C to 85 °COperating Temperature 0 °C to 55 °CHumidityIngress Protection5% to 95% non-condensingIP 2XPower requirements Supply voltage 110~240 Volts, AC (50/60 Hz)Power consumptionOrdering information Catalog number DescriptionBase unit TT-NRM-BASE Base unit with power supply,communication interface and 1 relay outputmodule (2 relays)Relay modules TT-NRM-2RO Relay output module with 2 relays6 W

TraceTekAddress x 1x 10ONTxDRxDCRCIO/RNIO/ER24V 0V L L L L L LNNNN750-512 750-512 750-512 750-600NNLNLN TT-NRM TraceTek Network Relay Module TTDM-PLUSNetwork MasterTTSIMSensor Interface TT-NRMRelay ModuleTTSIMSensor Interface(additional TTDM,TTSIM, or TT-NRM)750-312RS-232 orRS-485 modbuslink to hostSensing CableRS-485 2 wire networkSensing CableSensing CableApprovalsIndividual modules are listed or approved by UL, c-UL, KEMA and other national andinternational agencies. Contact the factory for questions regarding specific approvals.Electromagnetic compatibility Compliant with standards for immunity EN 50082-2 (industrial)Compliant with standards for emissionsEN 50081-2 (industrial)Tyco Thermal Controls300 Constitution DriveMenlo Park, CA 94025-1164USATel: (800) 545-6258Fax: (650) 474-7517E-mail: info@tycothermal.comwww.tracetek.comImportant: All information, including illustrations, is believed to be reliable. Users, however,should independently evaluate the suitability of each product for their application. Tyco ThermalControls makes no warranty as to the accuracy or completeness of the information, and disclaimsany liability regarding its use. Tyco Thermal Controls only obligations are those in the TycoThermal Controls Standard Terms and Conditions of Sale for this product, and in no case willTyco Thermal Controls or its distributors be liable for any incidental, indirect, or consequentialdamages arising from the sale, resale, use or misuse of the product. Specifications are subjectto change without notice. In addition, Tyco Thermal Controls reserves the right to make changes– without notification to Buyer – to processing or materials that do not affect compliance with anyapplicable specification.TraceTek and Tyco are trademarks of Tyco Thermal Controls or its affiliates.©2002 Tyco Thermal Controls H57195 9/02

TTSIM-1ATraceTek ® Sensor InterfaceModule with RelayEasy setup and simple operationThe TTSIM-1A Sensor Interface Module monitors up to 150 meters(500 feet) of TraceTek sensing cable. When liquid is detected, theTTSIM-1A unit indicates the leak with an LED, and switches a relayto provide local voltage-free contact closure. The TTSIM-1A canalso communicate to a host monitoring system such as a TraceTekTTDM-128 or directly to a PLC or other host system using standardprotocols. The low cost of the TTSIM-1A makes it economical to buildvery robust systems with many small independent sensing cablesegments. No field calibration is required.The TTSIM-1A can be used as a stand-alone leak detection alarmunit, or in networks with other TraceTek TTSIM, TT-NRM or TTDM-128 modules. The TTSIM-1A can be configured using a Palm OSor Pocket PC handheld PDA, a Microsoft Windows based PC, ora TraceTek TTDM-128 network master module.Design Features• Voltage-free contacts for alarm signaling.• LED’s to indicate power, leak, cable trouble, and communicationstatus.• Responsive to a variety of communication protocols. Protocolselection is automatic.• Simple twisted pair serial RS-485 communications up to 1200meters (4000 feet) without amplification.• Available for 24, 120 or 230 Vac 50/60 Hz power supply.• Each TTSIM-1A unit has a unique address assigned with software– no switches.• Relay software selectable for normally energized or normally deenergizedoperation• DIN rail mounted for easy installation.• Enclosures available for stand-alone indoor or harsh outdoorinstallations. General features Sensor compatibility All TraceTek sensor cables and point sensors orcontact closure devicesMaximum length of sensing cable150 m (500 ft)Precision0.5% of sensor length ± 0.6 m (2 ft)Environmental ratings Storage temperature -18°C to 60°C (0°F to 140°F)Operating temperature0°C to 50°C (32°F to 122°F)Humidity5% to 95% non-condensingPower requirements TTSIM-1A 22 to 26 Vac, 50/60 Hz, 3 W (SELV level forEurope)TTSIM-1A-12092 to 132 Vac, 50/60 Hz, 3 WTTSIM-1A-230216 to 253 Vac, 50/60 Hz, 3 WOrdering information Catalog Number DescriptionTTSIM-1ATTSIM-1A-120TTSIM-1A-23024 Vac TTSIM-1A120 Vac TTSIM-1A230 Vac TTSIM-1A

TTSIM-1A Sensor Interface ModuleSerial interface Network configuration RS-485 two wire network, 9600 baud,addressable from 1 to 127Communication protocolMODBUS, OptoMux or JohnsonControls MetasysRelay contacts Type Form C (SPDT)ActionSoftware selectable; normallyenergized or normally de-energized;alarm on leak or alarm on leak andsensor faultRating2 Amps maximum, 250 Vac or 30 VdcApprovalsThe TTSIM-1A unit is approved for use in ordinary areas. The module must belocated in an ordinary area, but may monitor intrinsically safe TraceTek sensorslocated in hazardous locations, as shown below.Listed76LJSignal System UnitTYPE NM TraceTek sensors in Class I, Division 2,Groups A, B, C, D Hazardous Locations(Zone 2 in Europe). If protected by an agency approved zenerbarrier, TraceTek sensors in Class I,Division 1, Groups A, B, C, D HazardousLocations (Zones 0 and 1 in Europe).Contact Tyco Thermal Controls to selectproper zener barrier. Tyco Thermal ControlsWorldwide Headquarters300 Constitution DriveMenlo Park, CA 94025-1164USATel: (800) 545-6258 (within US)Fax:(650) 216-1526(800) 527-5703 (within US)(650) 474-7517E-mail: info@tracetek.comwww.tracetek.comImportant: All information, including illustrations, is believed to be reliable. Users, however, shouldindependently evaluate the suitability of each product for their particular application. Tyco Thermal Controlsmakes no warranty as to the accuracy or completeness of the information, and disclaims any liability regardingits use. Tyco Thermal Controls’ only obligations are those in the Tyco Thermal Controls Standard Terms andConditions of Sale for this product, and in no case will Tyco Thermal Controls or its distributors be liable forany incidental, indirect, or consequential damages arising from the sale, resale, use or misuse of the product.Specifications are subject to change without notice. In addition, Tyco Thermal Controls reserves the right tomake changes – without notification to Buyer – to processing or materials that do not affect compliance withany applicable specification.Tyco, TraceTek and the TraceTek logo are trademarks of Tyco Thermal Controls LLC or its affiliates.MODUS is a trademark of Gould, Inc. OptoMux is a trademark of Opto-22. Metasys is a trademark of JohnsonControls. Windows and Pocket PC are trademarks of Microsoft Corporation. Palm is a trademark of Palm,Inc.©2003 Tyco Thermal Controls LLC H57387 07/03

GNDBLKYELACRS+ACSHLDRS–ACRTTSIM-1TraceTek Sensor Interface ModuleEasy setup and simple operationThe TTSIM-1 Sensor Interface Module monitors up to 5000 feet (1500 m)of TraceTek sensing cable. When liquid is detected, the TTSIM-1 unit communicateseither with a TTDM-PLUS Master Module or directly to a PLC orother host system using the standard modbus protocol. Although massivesensor cable systems are possible with networked TTSIM-1’s, their lowcost makes it economical to build very robust systems with many smallindependent sensing cable segments. No field calibration is required otherthan a map to show where the sensor cable has been installed.Design Features:• Responsive to two different communication protocols: proprietarywhen networked to a TTDM-PLUS Master Module or generic modbuswhen networked to a PLC, building management system or similarfactory automation system. Protocol selection is automatic withno user intervention required.• LED’s to indicate power, status, and communication progress.• Simple twisted pair serial RS-485 communications out to 4000 feetwithout amplification. Industry standard amplifying bridges andoptical links available for greater distances.• Operates on 24 Vac 50/60 Hz either from a local supply or providedin the same cable that is used for data transfer.• Each SIM unit has a unique address assigned with software - no dipswitches.• Up to 31 SIM units when networked to a TTDM-PLUS Master Module.• Up to 123 SIM units when connected via twisted pair to an RS-485communication port.• DIN rail mounted for easy installation.• NEMA-4X enclosure available for harsh or outdoor locations.SHLDRS–RS+ACTTSIM-1Leak Location ModuleRATING: 24Vac ±10%50/60 Hz 3VANetworkAddressREDGRN65 mm85 mm 70 mmGeneral features Sensing cable compatibility All TT1000, TT3000, and TT5000 seriessensing cablesMaximum length of sensing cables5000 ft (1500 m) per TTSIM-1Precision±0.1% of connected sensing cable lengthUnitsFeet or meters (selectable)Temperature Storage 0°F to 140°F (–18°C to 60°C)Operating32°F to 122°F (0°C to 50°C)Humidity5% to 95% noncondensingPower consumption3 VA (3W)Ordering information Catalog number DescriptionSupply voltage TTSIM-1 24 Vac ±10%

RRNetworkA dre sNetworkA dre sSHLDRS–RS+ACACSHLDREDRS–GRNYELBLKGNDTSIM-1Leak Location ModuleRATING: 24Vac ±10%50/60 Hz 3VASHLDRS–RS+ACACSHLDREDRS–GRNYELBLKGNDTSIM-1Leak Location ModuleRATING: 24Vac ±10%50/60 Hz 3VARS+ACACRS+ACAC50/60 Hz 3VATSIM-150/60 Hz 3VATSIM-1TTDM-SIM Sensor Interface ModuleSHLDRS–RS+ACACSHLDRS–RS+ACACTTSIM-1Leak Location ModuleRATING: 24Vac ±10%50/60 Hz 3VANetworkAddressREDGRNYELBLKGNDTraceTek network arrangementRS-232 orRS-485link tohost systemInterfacesApprovals and certificationsCLISTED76LJSIGNAL SYSTEM UNITElectromagnetic compatibilityISO 9001TTDM-PLUSNetwork MasterRS-485 2 wire networkLeader orjumper cableOrdinaryareaOrdinaryareaZenerbarrierLeader orjumper cableSHLDRS–RS+ACACREDGRNYELBLKGNDSHLDRS–RS+ACACLeak Location ModuleRATING: 24Vac ±10%NetworkA dre sTraceTek Network PortRS-485 (2-wire connection)The TTSIM-1 unit is approved for use in ordinary areas. The module must be located in an ordinaryarea, but may monitor intrinsically safe TraceTek sensing cables located in hazardous locations, asshown below.Class I, Division 2Hazardous LocationClass I, Division 1Hazardous LocationJumpercableTTSIM-1Sensor InterfaceSensing cableSensing cableTraceTek sensing cable in Class I, Division 2,Groups A, B, C, D Hazardous Locations(Zone 2 in Europe)If protected by an agency-approved zener barrier,TraceTek sensing cable in Class I, Division 1, GroupsA, B, C, D Hazardous Locations (Zone 0 or Zone 1 inEurope). Contact Raychem to select proper zenerbarrier.The TTSIM-1 standard enclosure is NEMA-1, IP20. An optional NEMA-4X, IP54 enclosure is available.Compliant with standards for immunityCompliant with standards for emissionsTTDM-PLUS (Slave mode)Sensing cableTTSIM-1EN50082-1 (light industrial)EN50081-1 (residential/commercial)EN55022 and FCC Part 15, Class B(up to 31 TTDM+or TTSIM-1’s total)The TraceTek products group is a part of Raychem HTS which is ISO 9001 certified worldwide.SHLDRS–RS+ACACREDGRNYELBLKGNDSHLDRS–RS+ACACLeak Location ModuleRATING: 24Vac ±10%NetworkA dre s© 2001 Raychem HTS Printed in USA (10193) H56858 01/01 TraceTek is a trademark of Raychem HTS.Raychem HTS300 Constitution DriveMenlo Park, California 94025-1164Tel (800) 545-6258Fax (800) 611-2323Fax-on-Demand (800) 329-4494info@raychemhs.comwww.tracetek.comImportant: All information, including illustrations, is believed to be reliable. Users, however, should independently evaluatethe suitability of each product for their application. Raychem HTS makes no warranties as to the accuracy or completeness ofthe information, and disclaims any liability regarding its use. Raychem HTS’s only obligations are those in the Raychem HTSStandard Terms and Conditions of Sale for this product, and in no case will Raychem HTS or its distributors be liable for anyincidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Specifications aresubject to change without notice. In addition, Raychem HTS reserves the right to make changes—without notification toBuyer—to processing or materials that do not affect compliance with any applicable specification.

RTTCTraceTek Sensing Module with Relay ContactsThe TraceTek TTC module offers a lowcost option for liquid leak detection. It isdesigned for use with any TraceTek sensingcable, and can be integrated into avariety of monitoring systems. The TTCmodule includes three sets of relay contactswhich can be used for remoteannunciation and equipment control. Aremote annunciation device is available.Easy setupAll field wiring connections are easilymade to a terminal strip molded into thebase of the module. The module can beinstalled to reset automatically when thesensing cable dries following a leak, orto require a manual reset using the buttonprovided. The TTC module includesadjustments for sensitivity to leaks, andfor the time delay before the leak alarmrelay trips. These adjustments can bemade in the field.Versatile designThe TTC module provides separaterelays for leak alarms and troublealarms. The Leak relay has two sets ofcontacts so it can be used both toannunciate the alarm, and to providedirect control linkage to local devices.However, the system is not designed forconstant switching applications. TheCable Break alarm monitors the integrityof sensing cable and jumper cable, andwill trip if continuity is lost. This troublerelay is normally energized, so it will alsosignal if there is a loss of power.The TTC module may be installed innon-hazardous indoor locations. Its smallsize allows for mounting in or on walls,or on DIN 1 rail systems.ApplicationsThe TTC is ideally suited to be simplyintegrated into centralized monitoringsystems for large facilities. Typical applicationsinclude monitoring for leaks fromindividual pieces of equipment such asair-handling units, water-cooled machinery,single tanks, pumps, sumps, orother locations where a single length ofTraceTek sensing cable is used.2 in.(52 mm)4.2 in.(106 mm)RaychemTraceTekLEAKCABLE BREAKIDENT:4.4 in.(112 mm)RESETLEAK DETECTORRELAYPOWERTTCTechnical Information Sensing cable compatibility All TraceTek sensing cablesMax length of sensing cable (per channel) 100 ft (30 m)Temperature rating32°F to 122°F (0°C to 50°C)Plastic enclosure NEMA 1, IP 20Weight0.77 lbs (0.35 kg)Power supply requirement 12 to 24 Vac; 50/60 Hz 250 mA(transformer not included) 15 to 24 Vdc 150 mATerminal block wiring 14 AWG (max. 2.5 mm 2 )TraceTek jumper cable wiring 18 AWG (4 x 1 mm 2 )Relays Leak 1 DPDT, Form C5 A rating at 30 Vdc or 250 VacTrouble 1 SPDT, Form C5 A rating at 30 Vdc or 120 VacNormally energizedOrdering Information Catalog Number DescriptionTTC-1TTC alarm module with relay contactsAccessories: TTE-XAL External audible alarmTTC-DRCDIN 1 rail mounting clip

TTC TraceTek Sensing Module with Relay ContactsModule Functions1 MINEALEAK indicator (red LED)Indicates system has detected a liquid leak.Raychem TraceTek ® 19LEAKA1817 COM16 NCCABLE BREAKNOB1514 C2IDENT:13 NC212 NO211 NO110 NC19 C187RESET C6Leak Detection5 GRNRelay4 RED3 BLKPOWERD2 YEL1TTCLATCHENABLE0 2 MININCREASETIME DELAYTROUBLERELAYLEAKDETECTIONRELAYPOWERINPUT12-24 VAC15-24 VDCSENSINGCABLELOW HIGHINCREASESENSI-TIVITYFBCDEFCABLE BREAK indicator (yellow LED)Indicates system has detected a break in the sensing cable.RESET switch and indicator (red LED)Indicates leak relay has been activated. Push to reset manually.POWER monitor (green LED)Indicates the system is on.Adjusts time delay (0-2 minutes).Adjusts sensitivity.Terminal Block Wiring191817 COM16 NC15 NO14 C213 NC212 NO211 NO110 NC19 C18765 GRN4 RED3 BLK2 YEL1Typical configurationApproval InformationRLISTEDISO 9001LATCHOVERRIDETROUBLERELAYLEAKDETECTIONRELAYPOWERINPUT12-24 VAC15-24 VDCSENSINGCABLE®Raychem CorporationCommercial & IndustrialInfrastructure Division300 Constitution DriveMenlo Park, CA 94025-1164Tel (800) 545-6258Fax (800) 611-2323www.raychem.com1918171615141312111098765432118 – 19 Latch enable (Jumper enables alarm relay to latch.)*15 – 17 Trouble relay (SPDT)9 – 14 Leak alarm relay (DPDT)7 – 8 Power input, 12-24 volts AC or 15-24 volts DC6 Open (Do not use.)2 – 5 Sensing cable (2-yellow, 3-black, 4-red, 5-green)1 Open (Do not use.)The TTC module is UL Listed and CSA Certified for use in ordinary areas.The TraceTek products group is a part of Raychem Chemelex Division.Chemelex Division is ISO 9001 certified.*Note: If jumper is removed, leak relay automatically resets whensensing cable driesAll information, including illustrations, is believed to be reliable. Users, however, should independently evaluate thesuitability of each product for their application. Raychem makes no warranties as to the accuracy or completeness ofthe information, and disclaims any liability regarding its use. Raychem’s only obligations are those in the RaychemStandard Terms and Conditions of Sale for this product, and in no case will Raychem be liable for any incidental,indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Specifications aresubject to change without notice. In addition, Raychem reserves the right to make changes—without notification toBuyer—to materials or processing that do not affect compliance with any applicable specification.© 1990, 1996 Raychem Corporation Printed in USA H53587 10/96 TraceTek is a trademark of Raychem Corporation.

R TraceTek ®Operating Principles for LeakDetection and Locating SystemsTraceTek Sensing CircuitLeak DetectionThe sensing cable has two insulatedwires and two conductive polymer coatedelectrodes.A small DC voltage (5-9 volts) is appliedto the sensing cable, and internalresistors limit the current flow through thesensor cable loops to approximately 75microamps. The actual amount of currentflowing is monitored by measuring thevoltage drop (V 1 ) across an internalreference resistor.If a spill occurs, additional current willseek the path of least resistance and flowacross the leak. This results in increasedcurrent flow through the referenceresistor. The resultant increased voltagedrop across the reference resistor signalsthe module to turn on the alarm.Continuity MonitoringIf the cable is broken, no current will flowin the loop. The voltage across thereference resistor decreases to zero andthe internal circuitry recognizes this as acontinuity fault.+V 10.2ContinuityNormal0.8Leak detection is accomplished by monitoring thevoltage across an internal reference resistor.LeakLeakLeakV 1 meter readingLeak Location+After a leak has been detected, thecircuitry in the module is automaticallyreconfigured into the locating mode.The digital readout of the location isgenerated by measuring the voltage dropalong the sensing cable between the leakand the module. The voltage drop islinear and proportional to the leaklocation. A different scaling factor isapplied for feet, meters, or zones.Raychem CorporationCommercial & Industrial Infrastructure Division300 Constitution DriveMenlo Park, CA 94025-1164Tel (800) 545-6258Fax (800) 611-2323www.raychem.comV2Leak location is determined by measuring voltagedrop along the cable from the module to the leak.Distance read-out isproportional to V2© Raychem Corporation Printed in USA 8/93 H54534

Zener Safety BarrierApplication GuideBackgroundTraceTek alarm and locating modules carry a variety of approvals,including Underwriters’ Laboratory, Inc.(UL), Canadian StandardsAssociation (CSA) and FM Approvals (FM), for use in ordinary areas.Some TraceTek alarm and locating modules are approved forinstallation in hazardous locations (refer to module data sheets fordetails). However, when the sensing cable is to be installed in ahazardous area, particularly Class I Division 1 or Zone 0/1 locations, aprotective device such as a zener safety barrier may be requiredbetween the alarm module and the sensing cable that it monitors. (TheTTG and TTA alarm modules are approved for use with cables inClass I Division 1 areas without additional zener barriers.)The safety barrier assures that, even if the TraceTek module suffers amultiple failure, the energy transferred to the sensing cable (and thusto the hazardous area) will remain below explosive ignition levels, thusreducing the risk of fire or explosion.Because the TraceTek system uses very low voltage and currentlevels, and because the sensing cable is a simple passive device,readily available commercial safety barriers can accomplish therequired isolation.Application SpecificsSeveral manufacturers produce zener safety barriers. TraceTek hasstandardized on the MTL-7167+ model manufactured by MTLIncorporated, which is approved and certified by UL, CSA, FM,BASEEFA and other agencies.Each MTL-7167+ barrier is capable of isolating two wires. Because theTraceTek circuit requires four wires to connect the alarm module to thesensing cable, two of the MTL-7167+ barriers are necessary. Thebarriers can be purchased from TraceTek with the following catalognumbers:TT-ZENER-BARRIER-DIN Two MTL-7167 barriersTT-ZENER-BARRIER-KIT Two zener barriers, plus an enclosure,DIN rail and ground terminalsImpact on TraceTek System PerformanceDuring all expected modes of TraceTek operation (normal monitoring,leak detection or cable break) each of the four barrier channelsappears as a 135-ohm resistor in series between the alarm moduleand the sensing cable. This has two implications for the performanceof the TraceTek system:1. The MTL barrier will add 11 meters to the effective length of theTraceTek sensor cable. All mapped distances and actual leak locations(locating alarm units only) will be affected by the presence of thebarrier. The additional length should also be taken into considerationwhen determining circuit lengths.2. On locating alarm units, the cable test length readout, will show areading of about 21 meters more than it would have if the zener barrierwere not installed. For instance, if 150 meters of actual sensing cableis installed, the cable test length readout will show approximately 171meters or slightly more. The additional 21 meters added to the testlength readout is a good indication that the zener barrier is correctlyinstalled. Refer to the locating module’s operating instructions fordetails regarding adjustments to compensate for the barrier resistance.Other ApplicationsReview the alarm/locating module data sheets and installationinstructions for specific information regarding each module’shazardous area ratings and approvals. If the existing approval is notacceptable to the local authorities, MTL-7167+ zener safety barrierscan be installed with any TraceTek module as an extra precaution.Installation and WiringBelow is a typical wiring diagram for using MTL-7167+ barriers withTraceTek alarm and location modules. Please refer to the specific datasheets and installation instructions of the module you are installing forfurther details.To alarmmoduleZener barrier (MTL-7167+)Green wireRed wire14253 614253 6Black wireYellow wireTo sensingcableNote: Hazardous Area approvals are carried by the barriermanufacturer. In order to achieve the necessary level of protection,the barrier manufacturer’s instructions must be followed exactly.Tyco Thermal Controls300 Constitution DriveMenlo Park, CA 94025-1164USATel: (800) 545-6258Fax: (650) 474-7215E-mail:info@tycothermal.comwww.tracetek.comImportant: All information, including illustrations, is believed to be reliable. Users, however, should independently evaluatethe suitability of each product for their application. Tyco Thermal Controls makes no warranty as to the accuracy orcompleteness of the information, and disclaims any liability regarding its use. Tyco Thermal Controls only obligations arethose in the Tyco Thermal Controls Standard Terms and Conditions of Sale for this product, and in no case will TycoThermal Controls or its distributors be liable for any incidental, indirect, or consequential damages arising from the sale,resale, use or misuse of the product. Specifications are subject to change without notice. In addition, Tyco ThermalControls reserves the right to make changes – without notification to Buyer – to processing or materials that do not affectcompliance with any applicable specification.TraceTek and Tyco are trademarks of Tyco Thermal Controls or its affiliates.©2003 Tyco Thermal Controls 1/03 H54559