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A. E. McGee, Jr. K5LLI<br />

281 5 Materhorn Dr.<br />

Dallas, TX 75228<br />

ee.<br />

PERF-BOA RD T E R M IN A L<br />

~~~~<br />

H<br />

aving successfully used the ty pe of<br />

Vector board with 3/32 in. perforatio<br />

ns and th e relatively large T9 .4 terminals<br />

in several projects, I decided to try th e<br />

ty pe with 1{16 in. perforations and th e<br />

small T28 terminals for more co mpa ct<br />

circuitry when recently building a frequen<br />

cy counter. The counter consiste d<br />

mainly of integrated circuits and a great<br />

deal of interconnectin g wiring, with up to<br />

fou r or five wires plus the Ie being<br />

connected to a single terminal. The T2 8<br />

terminals didn 't seem to be very well suited<br />

to my pur pose, so after some experimenting<br />

I came up with th is substitute . It is a<br />

simple pin-ty pe terminal tha t is inexpensive,<br />

easy to make and use, and better<br />

suited for so me purposes tha n the T28<br />

terminals.<br />

Making the terminals<br />

The terminals are made of l a-gage bare<br />

or tinned copper wire. Insulated wire is<br />

available at any hardware store, the least<br />

expensive being type TW. The plastic insulation<br />

is easily peeled off with a pocket<br />

knife. Clean the wire with fine sandpaper if<br />

it is tarnished or dirty.<br />

Cut the wire to the length desired for<br />

the terminals. I found that a 1'2 in. length<br />

worke d well for me. To easily cut a large<br />

number of terminals to exactly th e same<br />

length , simply drill a 5{64 in. (d iam eter)<br />

hole in any con venient material to a depth<br />

equal to the desired terminal length. Then<br />

you merely insert the wire, clip it off flu sh,<br />

and allow the terminal to dr op from the<br />

ho le.<br />

The l d-gage wire '" is a loose fit in th e<br />

1/ 16 in-diameter board perforations, so it<br />

must be exp anded slightly to make it a<br />

snug fit. This is done by knurling it lightly<br />

at the point where it will co ntact the<br />

board. Place the terminal on a small block<br />

of hard wood. Press down on the proper<br />

part of the term inal with the edge of a flat<br />

file. Move the file back and fo rth so as to<br />

roll the terminal beneath it. A few stro kes<br />

Th e term inals are knurled by rolling the m under<br />

a file .<br />

Th e term inals are eas ily inser ted with a simple<br />

tool.<br />

FEBR UARY 1971 83

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