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proceedings of the fourth us water jet conference - Waterjet ...

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After each sample had been cut to measure 5 x 7.5 cm it was placed in <strong>the</strong> holder,<br />

<strong>the</strong> sample length was adj<strong>us</strong>ted to exceed only slightly <strong>the</strong> anticipated depth <strong>of</strong> cut, in<br />

order to provide maximum sample stability. A cutting run was made. The pump was<br />

raised to <strong>the</strong> required pressure prior to <strong>the</strong> test, and <strong>the</strong> traverse conditions were such that<br />

<strong>the</strong> samples had accelerated to <strong>the</strong> required velocity before <strong>the</strong>y passed under <strong>the</strong> <strong>jet</strong>.<br />

Similarly deceleration did not occur until after <strong>the</strong> sample carriage had passed beyond <strong>the</strong><br />

<strong>jet</strong>. After cutting, <strong>the</strong> depth <strong>of</strong> cut was determined by <strong>us</strong>ing a thin metal ruler. On every<br />

specimen between four and seven depth values were taken, <strong>the</strong> final result was <strong>the</strong>n<br />

obtained by averaging <strong>the</strong> values measured for <strong>the</strong>se depths.<br />

Where polymer was added to <strong>the</strong> <strong>water</strong>, before test, <strong>the</strong> procedure was slightly<br />

different. The polymer was added to a container full <strong>of</strong> fresh filtered <strong>water</strong>. After adding<br />

<strong>the</strong> liquid polymer <strong>the</strong> solution was stirred vigoro<strong>us</strong>ly by hand for between 15 and 20<br />

minutes. The solution was <strong>the</strong>n immediately <strong>us</strong>ed, any fluid remaining after <strong>the</strong> test was<br />

disposed after <strong>the</strong> experiment. Th<strong>us</strong>, for every test at a new polymer concentration, a<br />

fresh mixture was prepared.<br />

RESULTS<br />

The results for <strong>the</strong> experiments were analyzed <strong>us</strong>ing <strong>the</strong> desk-top computer<br />

program Statview 512, available for <strong>the</strong> Macintosh computer. Several regression models<br />

were considered. Among <strong>the</strong>se <strong>the</strong> best correlation coefficients were achieved when <strong>the</strong><br />

exponential model was <strong>us</strong>ed. A general equation <strong>of</strong> <strong>the</strong> model can be expressed as below:<br />

where<br />

D = k ⋅ P y ⋅ V z . . . . . . . . . . . . . . . . . . .(1)<br />

D is <strong>the</strong> depth <strong>of</strong> cut (cm)<br />

P is <strong>the</strong> <strong>jet</strong> pressure (MPa)<br />

V is <strong>the</strong> traverse speed (cm/sec)<br />

k,y,z are <strong>the</strong> regression coefficients<br />

For three different foam types and five different nozzle diameters, individual<br />

relations are given in <strong>the</strong> form above in table 3. A multiple regression on <strong>the</strong> 375 data<br />

points indicated that <strong>the</strong> equation correlating <strong>jet</strong> performance with parameters can be<br />

expressed by <strong>the</strong> equation<br />

where<br />

D = 16.305 f − 0.97 P 1.15 n 1.44 V −0.3 . . . . . . . . . . . . . . .(2)<br />

f is <strong>the</strong> foam density in kg/m 3<br />

n is <strong>the</strong> nozzle diameter measured in mm<br />

The equation had an R-squared value <strong>of</strong> 0.945. A similar procedure was<br />

developed to analyze <strong>the</strong> results <strong>of</strong> Foam #1 when different concentrations <strong>of</strong> polymer<br />

were <strong>us</strong>ed in <strong>the</strong> feed <strong>water</strong>. Again a multiple regression equation was generated <strong>us</strong>ing<br />

135 data points <strong>of</strong> <strong>the</strong> form:<br />

25

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