proceedings of the fourth us water jet conference - Waterjet ...
proceedings of the fourth us water jet conference - Waterjet ...
proceedings of the fourth us water jet conference - Waterjet ...
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than against <strong>water</strong> hammer. C<strong>us</strong>hioning <strong>of</strong> <strong>the</strong> <strong>water</strong> hammer impact is not excessive if<br />
<strong>the</strong> bunch diameter is substantially greater than <strong>the</strong> film thickness, Ref. (12).<br />
Fur<strong>the</strong>rmore, <strong>the</strong> target is also attacked by cavitation produced at nuclei within <strong>the</strong> liquid<br />
film by <strong>the</strong> <strong>water</strong> hammer pressure wave, Ref. (13).<br />
Since <strong>the</strong> pressure levels generated on a target surface can be expected to be a<br />
major factor in determining <strong>the</strong> effectiveness <strong>of</strong> <strong>the</strong> cutting operation, estimating <strong>the</strong>se<br />
pressure levels is important. With a steady-state flow <strong>of</strong> <strong>water</strong> from a conventional<br />
steady-state <strong>jet</strong> impinging normally on a flat surface, <strong>the</strong> level <strong>of</strong> stress generated at <strong>the</strong><br />
stagnation point is given by:<br />
Ps = 1 2<br />
V<br />
2<br />
where:<br />
ρ is <strong>the</strong> <strong>water</strong> density<br />
V is <strong>the</strong> <strong>jet</strong> velocity.<br />
However in applications <strong>us</strong>ing <strong>the</strong> Perc<strong>us</strong>sive Jet where <strong>the</strong> <strong>water</strong> <strong>jet</strong> tends to<br />
break up to form discrete liquid droplets or bunches, <strong>the</strong> impact stress can be order <strong>of</strong><br />
magnitude higher P s. Numero<strong>us</strong> studies have indicated that <strong>the</strong> transient stress between a<br />
liquid droplet and rigid plane surface can be given approximately by <strong>the</strong> simplified <strong>water</strong><br />
hammer equation.<br />
where<br />
C is <strong>the</strong> aco<strong>us</strong>tive wave speed.<br />
P a = ρ C. V<br />
Using <strong>the</strong> above equation <strong>the</strong> following table was constructed showing <strong>the</strong> manner in<br />
which <strong>the</strong> steady-state stagnation pressure, P s, and intermittent “<strong>water</strong> hammer” pressure<br />
,P a, vary with nozzle discharge pressure, P. The discharge velocity varies with nozzle<br />
characteristics but can be estimated from:<br />
V = 12.0 P<br />
P (psig) V (ft/sec) P s (psig) P a (psig)<br />
350 220 340 15,000<br />
550 280 530 19,000<br />
10,000 1,200 9,700 81,000<br />
30,000 2,100 29,000 140,000<br />
In considering <strong>the</strong> significance <strong>of</strong> this table, examine a 0.065-inch diameter<br />
nozzle firing 10 gallons <strong>of</strong> <strong>water</strong> per minute at a discharge pressure <strong>of</strong> 10,000 psig. The<br />
steady state stress on <strong>the</strong> target material will be 9,700 psig. However, for a Perc<strong>us</strong>sive <strong>jet</strong>,<br />
in which <strong>the</strong> bunches have completely separated <strong>the</strong> intermittent stress will be 81,000<br />
psig. Incidentally, most rock materials have uniaxial tensile strengths that vary between<br />
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