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SleepTech Magazine May - June 2019

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www.sleeptechmagazine.com<br />

<strong>May</strong> <strong>June</strong> <strong>2019</strong>


www.elektroteks.com.tr


P: +90.224 443 46 28 - 29 F: +90.224 441 99 90 Nilüfer Bursa TURKEY info@elektroteks.com.tr


4<br />

14<br />

Akdemir Machinery at<br />

Interzum Cologne with<br />

its AK2020 spring frame<br />

wrapping machine!<br />

Awaiting for world to<br />

meet in Interzum!<br />

32<br />

39<br />

“The future” begins again with<br />

interzum in Cologne<br />

INDEX ADS<br />

Boyteks.............................................Back cover<br />

Boyçelik................................ Inside back cover<br />

Elektroteks............................. Inside front cover<br />

Elektroteks.......................................................... 1<br />

İpeker................................................................. 5<br />

Comfytex........................................................6-7<br />

Nova Sünger...................................................... 9<br />

Aydın Tekstil................................................. 10-11<br />

Artilat........................................................... 12-13<br />

BedCovers.................................................. 16-17<br />

Harrison............................................................ 21<br />

Kırayteks........................................................... 25<br />

Ersan Madeni.............................................26-27<br />

Gemba............................................................ 31<br />

Nano Yay.........................................................35<br />

Nerteks............................................................. 41<br />

Şiteks.................................................................43<br />

Ferzan...............................................................45<br />

Motif.................................................................. 47<br />

Feryal................................................................49<br />

Akkoza.............................................................. 51<br />

Histeks...............................................................53<br />

Doreplast.........................................................55<br />

Giz Group................................................... 58-59<br />

Allbemac.........................................................63<br />

Allbeco.............................................................65<br />

Metal Matris.....................................................69<br />

Sleepwell Expo................................................ 75<br />

Monrat..............................................................89<br />

Foam Expo Europe and<br />

Composites Europe to be<br />

held in parallel in Stuttgart<br />

starting in <strong>2019</strong><br />

80<br />

94<br />

60<br />

The industry sticks to<br />

Sefa Chemical’s exclusive<br />

products!<br />

Frankfurt: The hotspot for<br />

high-tech textiles<br />

84<br />

CIFM / interzum<br />

guangzhou <strong>2019</strong> wins<br />

approval from industry,<br />

solidifies No. 1 trade fair<br />

position for the industry in<br />

Asia<br />

Wood and forestry products<br />

industry in Turkey<br />

100


6<br />

From The Editor<br />

Zooming in<br />

interzums<br />

As we do over ten years we have recently participated in<br />

interzum guangzhou with our last issue and we have headed<br />

to Cologne for the mother of the other interzum.<br />

Interzum Cologne is the legendary exhibition of furniture<br />

and interior design. It represents the entire spectrum of the<br />

global market, and provides an overview of innovations<br />

and trends that is unparalleled worldwide. In <strong>2019</strong>, the<br />

trade fair grew even more. The division of the event into the<br />

“Materials & Nature”, “Function & Components” and “Textile<br />

& Machinery” segments allows visitors at interzum to find<br />

exactly what they are looking for as conveniently as possible.<br />

Here you’ll meet all your direct contacts at one place. You<br />

can exchange ideas with your industry peers on services,<br />

products and the latest developments.<br />

The interzum is a trade fair. It is open to decision-makers<br />

(management, purchasing/procurement, market management,<br />

sales, marketing) from the furniture industry, trades,<br />

commerce, architects, interior designers, interior designers,<br />

designers and suppliers of furniture production and interior<br />

finishing are admitted to visit.<br />

We have taken our place in Hall 10.1 to distribute free copies<br />

of Sleep Tech and Sleep Well magazines and to promote<br />

Sleep Well Expo Istanbul <strong>2019</strong> to be held in Istanbul Expo<br />

Center, 25-28 September <strong>2019</strong>. Please stop by Stand J03 to<br />

pick up your free copies.<br />

We wish lucrative business contacts for all involved.<br />

w w w . s l e e p t e c h m a g a z i n e . c o m<br />

Publisher<br />

Managing Editor<br />

(Responsible)<br />

Editorial Consultants<br />

HEAD OFFICE<br />

Güneşli Evren Mah. Bahar Cad.<br />

Polat İş Merkezi B Blok No:3<br />

34197 ISTANBUL/TURKEY<br />

Tel:+90. 212 604 51 00<br />

Fax: +90. 212 604 51 35<br />

ISTMAG<br />

Magazin Gazetecilik Yayıncılık<br />

İç ve Dış Ticaret Ltd. Şti.<br />

Adına sahibi<br />

H. Ferruh IŞIK<br />

Mehmet SOZTUTAN<br />

(mehmet.soztutan@img.com.tr)<br />

Aslı Ozel<br />

Prof. Dr. Ismail KAYA<br />

Assoc. Prof. Mehmet Ali OZBUDUN<br />

Recep SAHIN<br />

Omer Faruk GOrUn<br />

Chris France, Leggett & Platt<br />

Domestic Sales Manager<br />

Omer Faruk GORUN (omer.gorun@img.com.tr)<br />

Advertising Coordinator<br />

+90 224 211 44 50-51<br />

International Sales Manager<br />

Ayca SarIoglu (ayca.sarioglu@img.com.tr)<br />

Tel: +90 212 604 5100 Fax: +90 212 604 5135<br />

Art Director<br />

Finance Manager<br />

Subscription<br />

Accounting Manager<br />

Tolga CAKMAKLI<br />

(tolga.cakmakli@img.com.tr)<br />

Mustafa AKTAS<br />

(mustafa.aktas@img.com.tr)<br />

Zekeriya AYDOGAN<br />

(zekeriya.aydogan@img.com.tr)<br />

Zekayi TURASAN<br />

(zturasan@img.com.tr)<br />

LIAISON OFFICE: BURSA<br />

Buttim Plaza A. Blok Kat:4 No:1038<br />

Tel: +90. 224 211 44 50-51<br />

Fax: +90. 224 211 44 81<br />

PRINTED BY<br />

IHLAS GAZETECILIK A.Ş.<br />

Merkez Mahallesi 29 Ekim Caddesi İhlas Plaza No:11 A/41<br />

Yenibosna-Bahçelievler/ISTANBUL<br />

Tel: 0212 454 30 00<br />

Mehmet Soztutan


10<br />

Turkey’s foreign trade gap<br />

falls 67.4% in Q1<br />

Turkey’s foreign trade deficit in<br />

the first quarter of this year fell<br />

67.4% year-on-year, the country’s<br />

statistical authority announced.<br />

The figure totaled some $6.8 billion<br />

from January to March, improving<br />

from a $20.7 billion deficit in<br />

same period last year, according<br />

to the Turkish Statistical Institute<br />

(TurkStat).<br />

Turkish exports rose to $42.2<br />

billion, up 2.7% on a yearly<br />

basis, while imports slipped to<br />

$49 billion, down 20.8%. The<br />

exports-to-imports coverage ratio<br />

rose to 86.2% in the first three<br />

months of this year, up significantly<br />

from 66.5% in the same period<br />

last year. The country’s foreign<br />

trade volume reached $91.3 billion<br />

between January and March,<br />

down 11.4% annually, according<br />

to the data. Exports to EU countries,<br />

the country’s main trading<br />

partner, remained almost unchanged<br />

at around $21.3 billion.<br />

More than 50% of Turkish exports<br />

in the first three months of the<br />

year went to the EU. The Near and<br />

Middle Eastern region was the<br />

second-largest export market for<br />

Turkish products with some $7.8<br />

billion, followed by Africa with<br />

nearly $3.9 billion.<br />

Germany remained Turkey’s top<br />

export market by country, receiving<br />

$3.9 billion worth of Turkish<br />

goods, or a 9.3% share of total<br />

exports. It was followed by the<br />

U.K. with $2.64 billion, Italy with<br />

$2.4 billion, and Spain with $2.1<br />

billion.<br />

Turkey imported the most from<br />

Russia ($5.25 billion), China<br />

($4.24 billion), Germany ($4.16<br />

billion), and the U.S. ($2.48<br />

billion) in the same period. In<br />

March, Turkey’s exports fell 0.4%<br />

on a yearly basis to reach $15.5<br />

billion, while imports went down<br />

to $17.6 billion, a 17.8% decline.<br />

The main partner country for<br />

exports in the said month was<br />

Germany with $1.4 billion,<br />

followed by the United Kingdom<br />

with $855 million, Italy with $827<br />

million and Iraq with $782 million.<br />

On the other hand, the top<br />

country for Turkey’s imports was<br />

Russia with around $1.97 billion,<br />

followed by Germany with nearly<br />

$1.62 billion, China with approximately<br />

$1.41 billion and the U.S.<br />

with $940 million. Last month,<br />

the foreign trade deficit dropped<br />

63.1% year-on-year to reach<br />

$2.1 billion. Meanwhile, Turkey’s<br />

exports reached an all-time high<br />

of $168.1 billion, a 7.1% year-onyear<br />

increase in 2018, supporting<br />

the decrease in the foreign trade<br />

deficit by 28.4% to $55 billion.<br />

On the other hand, imports went<br />

down by 4.6% to $223.1 billion<br />

last year. According to the government’s<br />

new economy program announced<br />

in September last year,<br />

the country aims to reach $182<br />

billion in exports by year-end.


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16<br />

Akdemir Machinery at<br />

Interzum Cologne with<br />

its AK2020 spring frame<br />

wrapping machine!<br />

Growing fast at home and<br />

abroad, Akdemir Machinery<br />

will attract attention with its<br />

AK2020 spring frame wrapping<br />

machine that will be displayed<br />

at Interzum Cologne


17<br />

Aiming to produce the best for its customers in<br />

order to obtain maximum efficiency, the company<br />

focuses on R&D activities. Akdemir Machinery will<br />

bring together its AK2020 spring frame wrapping<br />

machine which was developed as a result of these<br />

studies. The machine is able to reduce the area<br />

covered in the storage area and storage space by<br />

15/1, depending on the type and size of the products<br />

such as paper and spring frame that are used<br />

in beds, sofas, furniture and textile products.<br />

Osman Akdemir, Foreign Trade Manager of Akdemir<br />

Machinery, stated that Interzum had a very<br />

important place in the sector and added, “We<br />

are also very happy to be a sough after machine<br />

manufacturer in this sector and we are glad to<br />

promote our new products that are manufactured<br />

for the new markets and new potential customers.<br />

We believe that this will give us a lot of opportunities<br />

to collect information, to make sales and<br />

to establish new relationships for us in our future<br />

works. Interzum also contributes to the promotion<br />

of the companies.”<br />

“The mattress sub-industry will continue to grow!”<br />

Evaluating the industry’s current situation, Akdemir<br />

says, “The mattress supplier industry has succeeded<br />

to move its development to the next level with<br />

the technological developments in recent years.<br />

This sector, that forms the basis of the main product<br />

groups, is far more important. In other words, if<br />

the distance pieces of your products are maximally<br />

efficient, your product groups will be so reliable<br />

and solid. In recent years, the development of the<br />

sector has gained more importance and it entered<br />

into self-development. If we benefit from technology<br />

in the maximum level, our development process<br />

will be better.”


20<br />

Macro<br />

benefits from<br />

micro pocket<br />

coils for the<br />

industry!<br />

Recognized as the most innovative supplier of quality components,<br />

SPINKS SPRINGS design and build its own machinery to produce<br />

game-changing products.<br />

Established in 2009, Spinks<br />

Springs is a leading supplier of<br />

unique, micro pocket coils to the<br />

furniture and bedding industry.<br />

Spinks Springs is part of Yorkshire-based<br />

family bed manufacturer<br />

Harrison Spinks, and through<br />

continuous investment in technology,<br />

is regarded as the industry’s<br />

most innovative suppliers of<br />

quality components.<br />

For 10 years, Spinks Springs have<br />

been shaping the industry through<br />

true innovation. They pioneered<br />

the invention of the original<br />

micro coil product, Posturfil, which<br />

was not only a total redesign<br />

of the classic pocket spring,<br />

but it completely changed the<br />

way the springs themselves are<br />

produced. With a team of on-site<br />

engineers who not only produce<br />

the award-winning components,<br />

Spinks Springs also has a dedicated<br />

Research and Development<br />

team based at their manufacturing<br />

facility in Leeds (UK) who design,<br />

build and maintain the machinery


21<br />

to make these micro coils. The<br />

Posturfil product is a low height<br />

micro coil that can be used for a<br />

wide variety of applications from<br />

mattresses and upholstery, to<br />

transportation seating and even<br />

footwear. They are flexible, pressure<br />

relieving and easy to customise,<br />

producing unrivalled levels of<br />

comfort and support.<br />

Since the invention of the original<br />

Posturfil product, Spinks Springs<br />

have developed the micro coil<br />

further, using finer wire to create<br />

products with higher spring<br />

counts, after it was discovered<br />

that this provides numerous<br />

advantages. The company’s own<br />

state-of-the-art wire drawing<br />

facility helps Spinks Springs draw<br />

the finest wire within the industry,<br />

which has enabled the world’s<br />

smallest micro pocket coil products<br />

to be developed. This lightweight<br />

product contain an industry-leading<br />

1000 coils per m2.<br />

As well as a variety of different<br />

spring counts, Spinks Springs<br />

offer micro coil products pocketed<br />

in a range of different fabrics.<br />

This fabric offering includes the<br />

award-winning breathable 3D<br />

spacer fabric, which allows greater<br />

levels of comfort and ventilation,<br />

making it perfect to use within<br />

furniture or bedding.<br />

Spinks Springs has continually<br />

invested in the latest manufacturing<br />

technology, designing and<br />

building its own machinery to produce<br />

new products and improve<br />

its processes. This has enabled


22<br />

the company to produce fully<br />

customisable sheets of springs,<br />

using their Springs Anywhere<br />

technology. Springs Anywhere<br />

offers complete customisation,<br />

with firm, soft or no springs able<br />

to be inserted in any pocket.<br />

Whether you wish to create<br />

targeted zonal support, or create<br />

a more structured edge with firm<br />

coils around the parameter of the<br />

sheet, Springs Anywhere allows<br />

you to create different feels with<br />

distinctive levels of comfort and<br />

support. You may even wish to try<br />

the unique ‘checkerboard’ configuration,<br />

or the ‘Diagonal Airflow 4’<br />

where every 4th pocket is missing<br />

a coil. These create airflow channels<br />

across the sheet, perfect for<br />

use in mattresses.<br />

Spinks Springs are constantly<br />

looking at ways in which to improve<br />

the products and processes<br />

within the furniture and bedding<br />

industry. With an ethos of continuous<br />

reinvestment, Spinks Springs’<br />

components and machinery<br />

continue to push the boundaries<br />

of innovation in the sector whilst<br />

also highlighting high quality<br />

British manufacturing across the<br />

globe. The company’s impressive<br />

growth in the last three years<br />

led to it being awarded a 2018<br />

Queen’s Award for Enterprise for<br />

International Trade and parent<br />

company, Harrison Spinks received<br />

a Queen’s Award for Enterprise<br />

in Innovation. They have also<br />

recently been awarded a <strong>2019</strong><br />

Queen’s Award for Enterprise in<br />

Sustainable Development, highlighting<br />

the company’s mission to<br />

be ever-more sustainable in their<br />

innovations.<br />

For the last three years, Spinks<br />

Springs’ team of expert engineers<br />

have been working on technology<br />

which will change the way the<br />

world will sit and sleep in the<br />

future, reducing the need to be<br />

reliant on petrochemicals. This<br />

new technology will be unveiled<br />

at Interzum <strong>2019</strong>, and looks set to<br />

be the most exciting development<br />

the industry has seen since the<br />

invention of the micro coil.<br />

They will also be unveiling the<br />

next generation coil-within-a-coil<br />

product, after parent company<br />

Harrison Spinks pioneered the<br />

original coil-within-a-coil over 20<br />

years ago. Visit them in Hall 10.1<br />

on stand D-010/E-019.


PREPARE FOR THE<br />

NEXT GAME-CHANGING<br />

HALL 10.1, STAND NO. D-010 / E-019, INTERZUM <strong>2019</strong>.<br />

VISIT US TO DISCOVER OUR LATEST REVOLUTIONARY INVENTION.<br />

spinks-springs.com


24<br />

VEOCEL introduces<br />

Eco Cycle Technology<br />

to drive circularity in<br />

nonwoven applications<br />

Lenzing’s pioneering Eco Cycle technology involves upcycling<br />

up to one-third of pulp from cotton scraps, e.g. from garment<br />

production, in addition to wood pulp sourced from sustainably<br />

managed forests


25<br />

Lenzing Group (Lenzing) announced<br />

the introduction of Eco<br />

Cycle technology under its specialty<br />

nonwoven brand, VEOCEL.<br />

Eco Cycle technology is a testament<br />

to the VEOCEL brand’s<br />

commitment to driving sustainability<br />

and circularity in the nonwoven<br />

industry. The technology involves<br />

the upcycling of a substantial<br />

proportion of pre-consumer cotton<br />

scraps, e.g. from garment production,<br />

and mixing with sustainably<br />

sourced wood pulp, to produce<br />

pure new virgin VEOCEL branded<br />

lyocell fibers for nonwoven<br />

applications.<br />

“Since the inception of the<br />

VEOCEL brand, we have been<br />

pioneering the development<br />

and application of sustainable<br />

nonwoven technologies and<br />

applications. Eco Cycle technology<br />

encompasses our commitment to<br />

providing the industry with sustainable<br />

raw materials and driving<br />

circularity in the nonwoven industry<br />

ecosystem. Promoting circular<br />

economy will be a key strategy of<br />

the Lenzing Group in the long run.<br />

Eco Cycle technology will enable<br />

us to a bold new step in driving<br />

the discussion of circularity of<br />

natural botanic materials in the<br />

ecosystem,” said Jürgen Eizinger,<br />

Vice President of Global Business<br />

Management Nonwovens, Lenzing<br />

AG.<br />

Eco Cycle technology leverages<br />

Lenzing’s award-winning efficient


26<br />

closed-loop production process to<br />

produce virgin VEOCEL branded<br />

lyocell fibers with upcycled<br />

pre-consumer cotton scraps and<br />

wood pulp from sustainable<br />

sources. The process recovers<br />

more than 99% of the solvent<br />

and water in a closed loop and<br />

repeatedly feeds it back into the<br />

production process. This results in<br />

extremely low levels of emissions<br />

and absence of optical brighteners<br />

in the VEOCEL branded<br />

lyocell fiber production.<br />

“Produced using an environmentally<br />

friendly and sustainable<br />

process, VEOCEL Lyocell fibers<br />

are certified clean and safe. With<br />

Eco Cycle technology, these fibers<br />

for nonwoven applications offer<br />

nonwoven roll-good manufacturers<br />

a convenient way to contribute to<br />

the circular economy without the<br />

necessity to engage in mechanical<br />

recycling which possibly produce<br />

harmful byproducts and emissions.<br />

This holistic approach enables us<br />

to set new benchmarks in circularity,”<br />

Eizinger added.<br />

VEOCEL branded lyocell fibers<br />

have been certified Biobased®<br />

by the United States Department<br />

of Agriculture (USDA). Blending<br />

VEOCEL branded Lyocell fibers<br />

with other fibers adds a greater<br />

degree of smoothness and<br />

absorbency to nonwoven fabrics,<br />

and will significantly improve the<br />

liquid absorbency in wet wipes,<br />

offering a more convenient way to<br />

clean surfaces.


30<br />

Comfytex’s innovative<br />

mattress fabrics exhibit<br />

in Interzum Cologne!<br />

Kuçukler Textile is ready to promote three new products developed<br />

by its R&D team and village technology products, an award winning<br />

item in Interzum Guangzhou, by displaying in Interzum Cologne.<br />

Exporting its products to 64 countries,<br />

Comfytex based the success<br />

and the quality of the products on<br />

R&D investments. With these, the<br />

company claims a leading position<br />

in international competition.<br />

Mukremin Kucuk, Kucukler Textile’s<br />

Sales and Marketing Manager,<br />

informed us about their plans for<br />

the Interzum fair and the products<br />

they are going to exhibit in the<br />

event.<br />

Would you mention about the<br />

collection you have planned to<br />

show in the fair?<br />

Preparations for the fair are<br />

running for about two years.<br />

Since there will be visitors from<br />

many countries, we made specific<br />

group of products for their specific<br />

regional needs by considering the<br />

trends and fashions. Besides, we<br />

developed innovative products


31<br />

in our functional and specific yarn<br />

lines thanks to the activities of<br />

our R&D team. We will take three<br />

new products in total, in addition<br />

to the two new products that are<br />

awarded in Interzum Guangzhou<br />

that reduce CO2 and increases<br />

O2, produced with village technology.<br />

Mukremin Kucuk, Kucukler Textile’s<br />

Sales and Marketing Manager<br />

You said you were working for the<br />

fair for two years; so, tell us why<br />

the fair is so important for your<br />

company?<br />

Germany hosts one of the most<br />

important fair events for the<br />

sector with its developed industry<br />

and deep rooted fair tradition.<br />

Coverage of the fair is not limited<br />

only with Europeans, and makes it<br />

possible to introduce our products<br />

to wider target groups.


32<br />

What are your expectations from<br />

the fair?<br />

Comfytex products are exported to<br />

64 countries. We expect that with<br />

the new and innovative products<br />

of our company we will be able<br />

to export more of them in these<br />

countries.<br />

How do you evaluate the<br />

developments in the mattress and<br />

its supplier industries?<br />

The mattress industry is growing<br />

steadily. Rate of growth may be<br />

different in certain regions. In<br />

some of the non-saturated markets<br />

sales are growing the most.<br />

In Turkey the furniture industry<br />

grows in parallel with the growth<br />

of the construction industry.<br />

Likewise, the growth in mattress<br />

suppliers runs in parallel with the<br />

growing sales in the mattress<br />

industry.<br />

What are the recent investments<br />

and new prospective products in<br />

line?<br />

At the end of last year we doubled<br />

our factory space by acquiring<br />

the land in the neighbor. We<br />

have an investment plan for the<br />

next three years. Innovation is<br />

important for our company. We<br />

update our collections four times<br />

in a year. We export 80% of our<br />

production. Our aim is to build a<br />

world brand from these grounds<br />

by improving our global power of<br />

competition.


34<br />

Awaiting for world<br />

to meet in Interzum!<br />

Supporting the<br />

mattress industry<br />

with its product<br />

range, Ruba<br />

displays its products<br />

at Interzum<br />

Cologne.<br />

The company exports all of its<br />

products to all over the world with<br />

its young management team.<br />

Taking pride with its highest<br />

quality products and services,<br />

advanced technology machinery<br />

yields, advanced production<br />

capabilities, improvement and<br />

efficiency at production, Ruba will<br />

showcase its competitive products<br />

in the most important show. We<br />

got opinion of Oguzhan Oguz,<br />

General Manager of Ruba prior to<br />

Interzum Cologne.<br />

What do you plan for Interzum<br />

Cologne? Would you mention<br />

about the products you will exhibit<br />

in the fair?<br />

Interzum Cologne is organized every<br />

two years and we know that<br />

it is the most important exhibition<br />

for the mattress industry. In order<br />

to be successful we believe that<br />

we have to prepare very carefully<br />

and extensively. Because of that,<br />

we started to prepare long time<br />

ago. We exhibit primary commod-


35<br />

ities of mattress components. We<br />

trust our products’ quality, expert<br />

team and our long time experience<br />

in the mattress industry.<br />

The visitors can find steel wire,<br />

bonnell springs, felts, woven mattress<br />

ticking and knitted mattress<br />

ticking fabrics in our stand. So, we<br />

believe that the visitors who want<br />

to produce mattress can find all<br />

basic mattress components in our<br />

booth.<br />

How important is this fair for Ruba<br />

and for the industry?<br />

Interzum Cologne is the biggest<br />

exhibition for the mattresses industry.<br />

Every two years many visitors<br />

flow to this leading fair. We<br />

believe that the exhibition adds<br />

prestige to its exhibitors. Mattress<br />

producers come to the exhibition<br />

in order to see new technologies,<br />

to source new products and to find<br />

new suppliers.<br />

This is the first time for our company<br />

to be an exhibitor at Interzum<br />

Cologne. We are very happy<br />

and excited to meet with related


36<br />

professionals coming from all over<br />

world. We believe that it will<br />

bring prestige to our company and<br />

it will help us to build up cooperation.<br />

We do not think that this<br />

is just a simple fair; we consider<br />

Interzum as a venue for us to meet<br />

with the world.<br />

What are your expectations from<br />

the fair?<br />

As I explained, this is the first<br />

time that we are here and we are<br />

prepared well with our products<br />

and our expert team. We export<br />

all of our products to 30 countries<br />

all over the world and we expect<br />

to meet with our current customers<br />

in order to discuss about how<br />

to grow up our cooperation and<br />

to show our products. Also, we<br />

would like to meet with potential<br />

customers in order to introduce<br />

our company and products. We<br />

believe that Interzum will make us<br />

more powerful.<br />

What do you want to say about the<br />

development of the mattress subindustry?<br />

The mattresses are very important<br />

for people because all people live<br />

in bed minimum 6-8 hours a day.<br />

So, we believe that we are operating<br />

in a very important<br />

industry for<br />

people’s<br />

health. Because of that we always<br />

think to develop raw materials of<br />

mattress components in order to<br />

help mattress producers.<br />

The mattress industry has become<br />

more important in last 10 years<br />

because now users are making<br />

researches in order to find the<br />

best solution for sleep. Consciousness<br />

of the consumer has been<br />

increasing all over the world and<br />

this helps the industry to grow up<br />

healthily.


38<br />

Nano Springs is ready to<br />

busy show in Interzum<br />

Cologne!<br />

One of the biggest manufacturers of bonnell springs, pocket<br />

springs and tablet pocket springs for the mattress and sofas<br />

industry, Nano Spring displays its products at Interzum Cologne<br />

<strong>2019</strong>, Hall 11.1 / Booth D-05.<br />

Taking place among the world<br />

leading spring manufacturers with<br />

its wide range of products and<br />

services and exporting to over<br />

16 countries in the world, Nano<br />

expects to expand its export<br />

markets and customer portfolio at<br />

Interzum Cologne, one of the most<br />

important shows for the mattress<br />

industry. We listened their preparation<br />

for this event from Serkan<br />

Kır, General Manager of Nano<br />

Springs.<br />

What kind of preparations did you<br />

make for Interzum Cologne?<br />

This will be our first participation<br />

in Interzum Cologne as an<br />

exhibitor. That is why we have<br />

tried to do our best to make the<br />

best appearance of our booth &<br />

products. From the oldest spring<br />

type technology bonnell spring<br />

units to the newest; tablet pocket<br />

springs and pocket springs will be<br />

presented in our booth.


39<br />

Why is Interzum Cologne so<br />

important for your company and<br />

for the sector?<br />

Interzum is one of the most prestigious<br />

fairs in the sector. It is a<br />

very useful platform to be able to<br />

follow the innovations in the sector<br />

and to generate new business<br />

partnerships. Participation in such<br />

powerful fairs is always a good<br />

step for companies & brands.<br />

What are your expectations from<br />

this fair?<br />

Meeting with many foreign participators.<br />

Having a vision about the<br />

future of the sector.<br />

How do you consider the<br />

development of the mattress subindustry?<br />

The industry has made significant<br />

progress over the years as<br />

it blends its experience from the<br />

past with technology. More and<br />

more platforms where the experts<br />

of the sector speak up and the<br />

innovations that provide solutions<br />

to all the needs of the sector<br />

should be developed.<br />

What are your latest investments<br />

and new products?<br />

We are constantly in search for<br />

new product ranges. As for the<br />

investments, we will continue to<br />

grow and increase our capacity<br />

while maintaining our quality<br />

which is a big topic for us considering<br />

this is the reason why<br />

our customers prefer to make<br />

business with us. We will proceed<br />

our investments in innovation and<br />

technology.


40


41<br />

“The future”<br />

begins<br />

again with<br />

interzum in<br />

Cologne


42<br />

On 21 <strong>May</strong> <strong>2019</strong>, the future of<br />

furniture production and interior<br />

construction begins again in Cologne.<br />

interzum inspires the global furniture<br />

supplier industry. This is where<br />

decision makers, opinion leaders,<br />

disseminators and trendsetters from<br />

all over the world keep up with the<br />

innovations in the sector, seek out<br />

and establish new contacts. The facts<br />

alone speak in favor of this leading<br />

international fair, with more than<br />

1,700 exhibitors coming face-to-face<br />

with an anticipated 70,000 visitors<br />

from over 150 countries. Around 80<br />

per cent of them come from abroad,<br />

making interzum the most international<br />

industry event in the world. Exhibitors<br />

present their innovations across<br />

190,000 square meters of exhibition<br />

space.<br />

interzum is an opportunity for the<br />

supplier industry to reveal all its innovative<br />

power. What’s staying? What’s<br />

coming next? Divided by theme<br />

into three topic areas, the event is<br />

optimally organized to make trade<br />

fair attendance a success, because


44<br />

161 Turkish<br />

exhibitors<br />

representing<br />

all segments of<br />

the mattress<br />

and furniture<br />

industry will<br />

showcase a<br />

broad range<br />

of competitive<br />

products at this<br />

world arena<br />

where the future<br />

of the industry<br />

begins, 21-24<br />

<strong>May</strong> <strong>2019</strong>.<br />

its structure brings the stakeholders<br />

in the value chain<br />

into close contact – and gives<br />

exhibitors and visitors alike<br />

a good overview. The largest<br />

exhibition area at interzum<br />

<strong>2019</strong> will be occupied by<br />

the “Function & Components”<br />

product segment. In Halls 3.2,<br />

4, 5, 7 and 8, the industry will<br />

show how customers’ increasing<br />

demands in the areas of<br />

technology, energy efficiency,<br />

comfort and convenience can<br />

be fulfilled. These points will<br />

be addressed by the product<br />

segments of light and lighting<br />

systems, semi-finished<br />

products for storage, kitchen,<br />

office and frame furniture,<br />

fittings, locks and furniture


46<br />

components. Even more<br />

convenient, individual, digital<br />

and connected – these are the<br />

expectations for the interiors<br />

of the future, and this is the<br />

reason why solutions to these<br />

requirements will be the focus<br />

of attention in the technical<br />

and functional components<br />

segment.<br />

The conservation of resources,<br />

sustainable raw materials<br />

and cradle-to-cradle concepts<br />

– these are but a few of the<br />

trends addressed in the Materials<br />

& Nature segment in Halls<br />

4.2, 6 and 10.2. This is where<br />

a comprehensive presentation<br />

of versatile materials for<br />

furniture design will again be<br />

offered, including wood, veneer,<br />

parquet, interior design<br />

and furnishings, decorative<br />

surface design, decor papers,<br />

laminates, wood-based materials,<br />

high-pressure laminates,<br />

solid surface materials, edge<br />

trims, surface treatments and<br />

finishes, embossing cylinders<br />

and sheet metal.<br />

Climate-regulating upholstery<br />

fabrics, energy-efficient cutting<br />

machines for foam materials<br />

and leather that make optimal<br />

use of materials, weatherproof<br />

outdoor fabrics: nowadays,<br />

success comes from innovative<br />

ideas, high-performance materials<br />

and ultra-efficient processing<br />

by means of advanced<br />

technology and machines.<br />

In the Textile & Machinery<br />

segment in Halls 9, 10.1 and<br />

11, the quality leaders and<br />

innovation drivers from across<br />

the entire value chain will<br />

again be presenting their<br />

latest developments. These include<br />

machinery for upholstery<br />

and mattress manufacture,<br />

upholstery materials, upholstery<br />

accessories, materials for<br />

covers, leather and adhesives.


48<br />

In a new development for<br />

<strong>2019</strong>, Hall 10.1 will serve as a<br />

central connecting hub for the<br />

Textile & Machinery segment,<br />

reinventing itself in terms of<br />

structure. The entire segment<br />

is thereby setting standards<br />

for a successful future. With<br />

this new clustering, the Textile<br />

& Machinery themed area is<br />

growing even more closely<br />

together. The three segments<br />

mean that visitors can also<br />

look forward to an optimal<br />

structure throughout the trade<br />

fair, designed to give a quick<br />

and compact overview of the<br />

trends and new developments<br />

in the sector. “Today, success<br />

is the result of innovative<br />

ideas. With the new concept,<br />

we’re boosting the trade fair’s<br />

function to offer orientation<br />

and transparency,” says Matthias<br />

Pollmann, Koelnmesse’s<br />

Vice President Trade Fair<br />

Management.


50<br />

With a range of special exhibitions,<br />

the trade fair also<br />

explores global megatrends<br />

such as individualization,<br />

mobility and digitalization.<br />

The leading industry platform<br />

is thereby an important source<br />

of inspiration for designers,<br />

architects, product developers<br />

and other planners.<br />

With the newly established<br />

“Tiny Spaces – Living in Compact<br />

Homes“ piazza, interzum<br />

is addressing a highly topical issue. After all, living space is<br />

becoming increasingly scarce in the world’s congested urban areas,<br />

with rents continuously rising. How comfort can be combined with<br />

small living spaces is and will remain a highly relevant issue - and<br />

not only for the interiors industry. interzum has attracted a range of<br />

high-profile companies to appear in the piazza: Atim, Blum, Hettich,<br />

Hommel, Häfele and Pessotto will present their responses to the


52<br />

specific requirements of living<br />

in tiny spaces. As suppliers to<br />

the furniture industry, they will<br />

provide important new inspiration<br />

for developments in interior<br />

design.<br />

The “Disruptive Materials –<br />

Changing the Future” piazza at<br />

the upcoming interzum (21 to 24<br />

<strong>May</strong> <strong>2019</strong>) will be devoted to<br />

these materials and production<br />

methods. The Berlin trend-forecasting<br />

agency HAUTE INNOVA-<br />

TION will showcase some of the<br />

latest materials innovations and<br />

disruptive technologies at the<br />

trade fair. The exhibition will be<br />

divided into four main areas of<br />

focus: biological transformation,<br />

resource efficiency and sustainability,<br />

digital and smart materials,<br />

and production-related<br />

materials innovations. Featuring<br />

over 100 exhibits across roughly<br />

400 square meters, the “Disruptive<br />

Materials” piazza will be<br />

among the major attractions at


54<br />

interzum. The “Trends in Surfaces<br />

& Wood Design” piazza<br />

in Hall 6.1 will present product<br />

solutions for interior architecture<br />

and the furniture design<br />

of tomorrow. The piazza will<br />

be highlighting how innovative<br />

surface materials broaden<br />

the range of options available<br />

to the industry. Pioneering developments<br />

in interior architecture<br />

and furniture design will<br />

be concentrated into one area<br />

here. The “Surfaces & Wood<br />

Design” piazza is curated<br />

by the interior designer and<br />

trend expert Katrin de Louw.<br />

With her Trendfilter® agency,<br />

she has already been responsible<br />

for a special exhibition<br />

on the topic of surfaces at the<br />

last edition of interzum. The<br />

piazza is divided into sections<br />

addressing the key words<br />

“Sustainability”, “Customized”,<br />

“Haptic”, “Lightweight”, “Digital<br />

Printing”, “Anti-Fingerprint”<br />

and “Wood & Stones”. It is<br />

not just wood and materials<br />

that will be presented in the<br />

special exhibition, but also<br />

related product groups such as<br />

furniture handles or upholstery<br />

and decorative fabrics.<br />

Visitors will have the opportunity<br />

to experience innovative<br />

solutions for life in mobile<br />

living environments. All the<br />

trends in the mobile sector<br />

are highly relevant to interzum<br />

because new materials<br />

and innovations in function,<br />

machinery and lightweight<br />

design are required to put<br />

them into practice. Indeed,<br />

the requirements for mobile<br />

spaces are often even more<br />

demanding than in a typical<br />

residential context. The<br />

special event area in Hall 10.1<br />

will host impressive exhibits<br />

and highlight examples from<br />

the Maritime, Aircraft, Railway<br />

and Automotive areas.


56<br />

How can the expectations of<br />

furniture production and interior<br />

design be served by means<br />

of digitalization? And what<br />

role do interzum’s products<br />

and solutions play in this? interzum<br />

<strong>2019</strong> addresses these<br />

questions in its new “Digitalization:<br />

Focus on Consumer<br />

Trends!” piazza. This is where<br />

interzum’s exhibitors will<br />

showcase a product or service<br />

they offer, or a best-practice<br />

example from their everyday<br />

business. Physical products<br />

with digital components will<br />

be presented, as will new<br />

business models and solutions<br />

in which digitalization<br />

influences design, production,<br />

sales, logistics or recycling.<br />

A special area in Hall 3.2<br />

has been dedicated to the<br />

subject of digital printing as<br />

a complement to the piazza.<br />

The broad spectrum of potential<br />

uses of digital printing will<br />

be shown in a demonstration<br />

ranging from the design concept<br />

to the finished piece of<br />

furniture and thus including all<br />

the important process steps<br />

required for the integration of<br />

this groundbreaking technology<br />

into furniture production<br />

and interior design. The<br />

entire process will therefore<br />

be shown, from the choice of<br />

decoration and its transfer<br />

into the computer programs to<br />

the actual printing stage and<br />

the subsequent finishing step.<br />

There will also be a presentation<br />

of a selection of leading<br />

specialists in the field. In this<br />

way, visitors will discover how<br />

digital printing technology<br />

can be integrated into their<br />

processes, what process steps<br />

have to be taken into consideration<br />

and what expertise is<br />

available.


58<br />

Boycelik - A company<br />

where quality and<br />

innovative springs are<br />

forefront<br />

As one of the forthcoming<br />

investments of Boydak<br />

Holding, an industrial leader<br />

in Turkey and all over<br />

the world Boycelik is a raw<br />

materials supplier of Europe’s<br />

largest mattress and<br />

furniture manufacturers… A<br />

forerunner in manufacturing<br />

industry with quality products<br />

and on-time service,<br />

Boycelik is an innovative<br />

company operating in the<br />

mattress manufacturing<br />

industry parts.<br />

We spoke with Feridun<br />

Tosun, International Marketing<br />

Director of Boycelik,<br />

about their success story<br />

for being a respectful world<br />

brand.


59<br />

What kind of preparations did you<br />

make for Interzum Cologne? Could<br />

you tell us about the products you<br />

will exhibit at the fair?<br />

We, as Boycelik Export<br />

Team, completed all our<br />

preparations for Interzum<br />

Cologne <strong>2019</strong>. We will exhibit<br />

all kind of our products such<br />

as Bonnel Spring, Pocket Spring,<br />

Zigzag Spring and steel wire and<br />

including our new innovative<br />

products. We recently started<br />

to manufacture our new pocket<br />

spring which called Duracoil plus<br />

that kind of spring gives more<br />

comfortable on edges of mattress<br />

and has no need to use any kind<br />

of foam around the mattress which<br />

has positive cost advantage on<br />

mattress as well.<br />

What is the importance of this fair<br />

for your company and sector?<br />

Interzum Cologne exhibition is one<br />

the most important exhibition in<br />

mattress industry held every 2<br />

years in Germany. The leaders of<br />

the industry attend to this fair.<br />

Feridun Tosun<br />

International Marketing Director of Boycelik<br />

What are your expectations from<br />

the fair?<br />

It is very important for us to show<br />

our new products in this fair. We<br />

believe that many customers all<br />

around the world including new<br />

ones in this industry who are<br />

willing to open new mattress manufacturers<br />

plant will visit this fair<br />

that will give us a chance to meet<br />

them in our stand.<br />

How do you evaluate the<br />

development of the sector?<br />

Mattress industry is growing<br />

recently. We hear that many of<br />

new companies start to manufacture<br />

mattresses every year and<br />

we also see that many of mattress<br />

manufacturers makes investment<br />

to increase their production capacity<br />

that increase has a positive effect<br />

on mattress industry because<br />

of that all mattress component<br />

manufacturers such as, spring, felt,<br />

fabric, foam etc. They are also increasing<br />

their production capacity<br />

including machinery manufacturers.<br />

Do you have any recent<br />

investments or new products?<br />

Boycelik has a vision to meet all<br />

mattress companies all around the<br />

world, in this respect we always<br />

focus on new markets and try to<br />

find new clients. That idea always<br />

keeps us strong on marketing<br />

and we are running to reach our<br />

targets all the time this forces to<br />

make us investment. We have<br />

seen that pocket spring demands<br />

are increasing year by year that’s<br />

why we focus on pocket spring<br />

investment and always find new<br />

kind of pocket springs.


62<br />

Foam Expo Europe<br />

and Composites<br />

Europe to be held in<br />

parallel in Stuttgart<br />

starting in <strong>2019</strong>


63<br />

After its phenomenal success<br />

on launch, Smarter Shows, the<br />

organiser of Foam Expo Europe<br />

has officially announced that the<br />

second edition of the annual<br />

trade fair and conference for the<br />

technical foam manufacturing supply<br />

chain will run in parallel with<br />

Composites Europe, the European<br />

trade fair and forum for composites<br />

technology and applications.<br />

The events will both take place<br />

10-12 September <strong>2019</strong> in Stuttgart,<br />

Germany, establishing a<br />

superior range of opportunities for<br />

key application industries seeking<br />

to utilise advancing materials and<br />

technology.<br />

Foam Expo Europe achieved<br />

unprecedented success this year<br />

in establishing a high-quality<br />

and comprehensive marketplace<br />

for the supply chain of technical<br />

foam production. More than<br />

3,200 quality attendees – 82% of<br />

decision-making or decision-influencing<br />

calibre – arrived in Hannover<br />

last month to advance their<br />

businesses through the exploration<br />

and procurement of advanced<br />

foam and related technologies<br />

and services.


64<br />

Together, the two fairs at the<br />

Stuttgart location will offer synergies<br />

for joint applications across<br />

automotive, aviation, construction<br />

and sports and leisure industries.<br />

Foam Expo Europe showcases<br />

the entire foam supply chain and<br />

marketplace for manufacturers and<br />

buyers of technical foams, foam<br />

products and services. The show<br />

will focus on moulded, rigid and<br />

flexible foam solutions, including<br />

raw materials, chemicals, equipment<br />

and machinery. Foam Expo<br />

Europe itself caters to numerous<br />

industries, including automotive,<br />

aerospace, packaging, medical,<br />

sports and leisure and construction.<br />

Over the duration of the<br />

three-day event in <strong>2019</strong>, more<br />

than 5,000 attendees are expected<br />

to benefit from the industry<br />

expertise of more than 200 exhibitors,<br />

a twin-track manufacturing<br />

and applications conference,<br />

innovative new product demonstrations,<br />

unparalleled networking<br />

opportunities and lots more.


EXCELLENT INNOVATION ON MATTRESS MACHINES<br />

Organize Sanayi Bölgesi 23. Cadde No:45 38070 Kayseri /<br />

Türkiye<br />

+90 352 502 07 56<br />

info@allbemac.com.tr<br />

+90 352 502 07 55<br />

A<br />

www.allbemac.com.tr


66<br />

Composites Europe is Europe’s<br />

leading trade fair presenting the<br />

entire range of manufacturing processes<br />

for fibre-reinforced plastics,<br />

from raw materials and processing<br />

methods to lightweight construction<br />

innovations in the automotive,<br />

aerospace, marine, wind<br />

energy and construction sectors.<br />

This year, more than 350 exhibitors<br />

from 30 countries presented<br />

their solutions at the 13th edition<br />

of Composites Europe at the Stuttgart<br />

Exhibition Centre.


Natural Mattress Components<br />

Latex Foam<br />

Viscogel Pillows<br />

NEW AİRFOAMS FROM SOURCING LEADER ALLBECO<br />

New Massage Pillows<br />

AİRFOAM VİSCO STD<br />

AİRFOAM GEL<br />

High End Mattress Labels<br />

AİRFOAM ALOEVERA<br />

AİRFOAM SOYA<br />

Ready Made Zipped Covers<br />

Semi-Finished Mattress<br />

Metal Motorized Folding Bed Mechanism<br />

Folding Mattress Covers<br />

Organize Sanayi Bölgesi 23. Cadde No:45 38070 Kayseri /<br />

Türkiye<br />

+90 352 502 07 56<br />

info@allbeco.com<br />

+90 352 502 07 55<br />

A<br />

www.allbeco.com


68<br />

Yataş Foam is preparing<br />

to make a fast progress<br />

on exports with<br />

investments<br />

Having<br />

the distinction<br />

of<br />

being the first<br />

foam factory in<br />

Anatolia, Yatas Foam<br />

is preferred in Turkey, especially<br />

in Kayseri with quality products.<br />

Since its establishment, Yatas, a<br />

global brand in bedding, furniture<br />

and home textiles, has doubled<br />

its investments.<br />

With 43 years of experience in<br />

the sector, Yatas Group continues<br />

to grow by extending its active<br />

areas and expanding its targets.<br />

Yatas Foams are used in all sectors.<br />

We talked about the activities<br />

of Yatas Foam Industrial Sales<br />

Group Manager Mehmet Ozenc.<br />

As<br />

a leading<br />

brand in the bedding<br />

sector, we know that you started<br />

to produce foams. How do you<br />

evaluate your company’s move in<br />

this direction?<br />

Yes, it is true. The basis of Yatas<br />

is Suntas that was established in<br />

1976. It is the first foam factory in<br />

Anatolia. In 1996, it was the first<br />

company traded in Istanbul Stock<br />

Exchange in this field. Even today,<br />

our company, which shows the<br />

success of the foam factory investment<br />

having a high investment<br />

and operating cost, made great<br />

contributions to the sector and<br />

the region. Products<br />

of the company are sold<br />

in Kayseri and vicinity and have<br />

been used and preferred especially<br />

in Turkey. In the following<br />

periods, emphasis was placed on<br />

the production of bedding, home<br />

textiles and furniture. Finally, in<br />

2017, we invested significantly<br />

in the foam and our capacity was<br />

tripled. When we look at this<br />

development, we always perform<br />

the firsts thanks to our quality and<br />

service-oriented employees. With<br />

its 43 years of experience and its<br />

corporate identity our company<br />

made great contributions to the<br />

industry and in the coming years<br />

we will continue to service successfully<br />

to our customers.


69<br />

Mehmet Ozenc<br />

Can you tell us about the variety<br />

of foams you produce? What are<br />

the main features that make your<br />

products noticeable?<br />

In our factory, we produce foams<br />

for the furniture, automotive,<br />

footwear, textile, sound insulation,<br />

and lamination industries.<br />

Foams are actually used almost in<br />

all products that we have in living<br />

spaces. But we are not able to notice<br />

this because several coatings<br />

are made on this basic product.<br />

What makes Yataş Foam different<br />

is the quality of our products,<br />

together with our product diversity,<br />

and our quality bar is always<br />

high, independent of changing<br />

economic and social conditions.<br />

Could you tell us about your<br />

monthly production capacity?<br />

We have production and cutting<br />

capacity of 50 thousand cubic meters<br />

per month. The investment we<br />

have made on the latest systems<br />

and machines is ready for the<br />

infrastructure that will increase the<br />

capacity to 100 thousand cubic<br />

meters as soon as possible.<br />

Could you tell us about the new<br />

types of foam you have recently<br />

produced? What kinds of foams in<br />

the sector are more demanded?<br />

The main market of the foam<br />

sector is the furniture sector. Foams<br />

between 14 dn and 45 dn are demanded<br />

in the furniture industry. In<br />

the automotive sector, non-flammable<br />

foams and late-yellowing types<br />

and laminated foams are used in<br />

the textile sector.<br />

Which countries do you export to?<br />

We started our export activities at<br />

the end of 2018 with the completion<br />

of investments. We export our<br />

products to Georgia and Israel.<br />

Foam is one of the most difficult<br />

products to export due to transportation<br />

costs. We have invested on<br />

vacuuming and pressing machinery<br />

which eliminate this disadvantage<br />

and we continue to do so. It can be<br />

exported to several countries starting<br />

from our neighboring countries<br />

to America by using these pressing<br />

techniques. We aim to increase the<br />

number of countries from 2 to 5 by<br />

the end of <strong>2019</strong>.<br />

What are the fairs you have<br />

attended in Turkey and abroad? Is<br />

there a fair in the near future for<br />

you to attend?<br />

Since our capacity did not support


70<br />

higher sales until 2017, we could<br />

not participate in domestic and<br />

foreign trade fair organizations.<br />

However, as I mentioned before,<br />

with the increasing capacity and<br />

renewed technology with the<br />

investments in 2017, we aim<br />

to attend 2 fairs in a year as<br />

of 2020; one domestic and the<br />

other in abroad. The fairs we will<br />

participate will be in the concept<br />

of suppliers or material fairs.<br />

What do you want to add about the<br />

foam industry?<br />

6.5 million m3 of foam is made<br />

annually in Turkey. This corresponds<br />

to almost 145,000 tons<br />

of raw material. All of these raw<br />

materials are imported from<br />

abroad. Almost all of the inputs<br />

are imported and almost 85% of<br />

the product cost is composed of<br />

raw material, raw material supply<br />

process and production constraints<br />

due to external dependency and<br />

threats as well as being extremely<br />

affected by exchange rate fluctuations.<br />

These are the biggest<br />

problems of the sector. As the<br />

producers in the foam industry, the<br />

only way to provide added value<br />

to our company and our country is<br />

to make use of the resources most<br />

efficiently and act export-oriented.<br />

As Yatas Foam family, we are<br />

striving to use these raw materials<br />

in the most efficient manner<br />

to use the national resources of<br />

the country in accordance with its<br />

purpose. Unfortunately, due to<br />

price and competitive wars, the<br />

quality of foams produced in the<br />

markets are lowered in order to<br />

reduce the cost, and make them<br />

attractive to the users at first<br />

glance. However, the products<br />

made with these foams have a short<br />

life span or a refund. Producers faced<br />

big financial and moral losses due to<br />

this preference of theirs to get price<br />

advantages.<br />

Finally, I recommend that the users<br />

should be aware of the raw material<br />

costs, the largest part of end products,<br />

and emphasize on the quality of<br />

the foams they use in their products.<br />

The appearance of foams may be<br />

the same, but their quality cannot be<br />

clearly understood by their appearance<br />

only. When we devote a part of<br />

our time to quality measurement and<br />

learning, we can learn how to test<br />

by touching and looking closely. The<br />

price is obviously important for the<br />

costs of end products and for competition<br />

but this is not only dimension.<br />

Our expectations from the sector and<br />

customers are that they have to use<br />

high quality raw materials, produce<br />

high quality products, and extend<br />

this quality culture into the sector<br />

and not waste the national resources<br />

of the country.


72<br />

Mert Machinery sets<br />

sail to new markets in<br />

Interzum Cologne<br />

Growing with years of experience Mert Machinery is proud to<br />

be a known brand in global markets. The firm is to introduce its<br />

high technology machinery to visitors at international fairs.<br />

One of the most sought after<br />

firms Mert Machinery turns every<br />

step in new markets as a new<br />

opportunity. “Contacting with new<br />

companies as buyers and becoming<br />

a famous brand are important<br />

factors for us,” says Pinar Yaltir,<br />

International Sales Official of<br />

Mert Machinery. She responded<br />

our questions prior to Interzum<br />

Cologne fair.<br />

What do you plan for the Interzum<br />

Cologne? Would you mention<br />

about the products you will exhibit<br />

in the fair?<br />

By following recent trends and<br />

changing needs we design new<br />

machinery and upgrade the present<br />

ones in our product line. We<br />

are ready to display our products<br />

and customer services in the fair<br />

in order to get maximum returns.


73<br />

We completed our strategic plans.<br />

We decided on our expectations,<br />

the target markets and our positioning,<br />

the location of the booth<br />

and the machinery that will be<br />

exhibited.<br />

Among the products that we are<br />

going to display in the fair are<br />

multiple needle chain sewing<br />

machinery that we are the first<br />

and sole producers in Turkey and<br />

that has the best performance on<br />

both quality and price label, the<br />

double ram quilt machinery that<br />

we started to make with our long<br />

years of experience, full automatic<br />

mattress rolling packaging machinery<br />

that will be exhibited first in<br />

the fair and the mattress tape<br />

edge machinery, which one of the<br />

complementary machines for the<br />

mattress industry.<br />

How important is this fair for your<br />

firm and for the industry?<br />

For us fairs are doors opening to<br />

the world. We are one of the first<br />

firms among machinery manufacturers<br />

participating in this fair.<br />

This will be our eight participation<br />

this far. Each year we have got<br />

even higher satisfactory feedbacks<br />

in the fair. Firms, especially<br />

those in Europe, want to trust the


74<br />

firm and their perceptions about<br />

the firms that regularly take place<br />

in the event are becoming higher<br />

and higher.<br />

Potential buyers who are interested<br />

in buying goods and services<br />

for their needs visit to the fair<br />

venue by their own consent and<br />

benefit the attraction power<br />

of the fair organization for the<br />

relevant customers. Visitors are<br />

special buyers who have a natural<br />

interest for the goods and services<br />

exhibited in the fair so have<br />

higher potential for establishing<br />

commercial contacts and contracts.<br />

And, fairs have several other<br />

facilities for both participants and<br />

visitors.<br />

Interzum Cologne fair, an important<br />

meeting point for the global<br />

mattress manufacturers keeps its<br />

position of being the most important<br />

fair for the sector. It keeps its<br />

contributions by getting together<br />

the buyers and sellers who may<br />

sign profitable sales contracts.<br />

Fair is both offer many opportunities<br />

to help them to get information<br />

about customer, their needs<br />

and demands and in their promotional<br />

efforts. Today, in order to<br />

be successful in a market of high<br />

competition the firms have to utilize<br />

the several marketing tools effectively.<br />

One of these marketing<br />

tools and media, is specialized<br />

and focused fairs that address the<br />

right audience. Interzum is one of<br />

the best examples of these kind of<br />

fair events. When used effectively,


75<br />

it is the best way to enter a new<br />

market and a new country.<br />

What are your expectations from<br />

the fair?<br />

Being a worldwide brand Mert<br />

Machinery has great contribution<br />

on the national economy and<br />

employment in the country. Our<br />

company has become a leader<br />

in its field with the experience it<br />

accumulated.<br />

Every fair event that we participate<br />

in abroad increases the<br />

number of export markets. With an<br />

aim to increase the brand awareness<br />

of the company and deliver<br />

our brand we targeted to take<br />

place new fair each year.<br />

We are aware of the fact that, it<br />

is not sufficient to produce quality<br />

products for the markets and sell<br />

them in these markets for being<br />

successful. Because, consumers<br />

can come across the same products<br />

at varying price and quality<br />

and have the freedom of choice<br />

among several alternatives. We<br />

know this and we do not sell only<br />

machinery to our customers but of-


76<br />

fer them services and maintenance<br />

quarantees. Selling goods is easy,<br />

continuity of services is important.<br />

We know also that providing satisfying<br />

services is difficult, so we<br />

empower our sales teams. New<br />

markets means new opportunities<br />

for us.<br />

As Mert Machinery, we are a<br />

dynamic, flexible, easy going, and<br />

world watching company. Fairs<br />

held in abroad are especially<br />

important for machinery manufacturers.<br />

Because, visitors can find<br />

opportunity to attend demonstration<br />

of our machinery in live<br />

performances. Then they easily<br />

and immediately compare our<br />

offerings with products and price<br />

performances with other company’s<br />

products and decide at the<br />

moment what to buy.<br />

How do you comment on the<br />

development in the suppliers of<br />

mattress industry?<br />

Slowdown in the national and<br />

international markets is indispensable.<br />

However, mattress industry<br />

is able to overcome the problems<br />

by developing innovative products<br />

and most suitable offerings. Because,<br />

mattress has now become<br />

more than a product meeting basic<br />

needs but a special item that<br />

enrich the quality of life of the<br />

people.<br />

Is there any new products or<br />

investments you made recently?<br />

Innovation has become a culture<br />

in our firm. Long range plans of<br />

our firm is designed by targeting<br />

to be one of the leading actors in<br />

the market. As you know, we have<br />

been operating in our new factory<br />

of 10,000 sqm equipped with<br />

latest technology that employs<br />

about 100 workers. We speeded<br />

up the preparations for R&D activities.<br />

From now on, production and<br />

R&D teams will act independently.


78<br />

Sleep Well Expo<br />

Istanbul pushes<br />

the button for<br />

biggest ever<br />

success!<br />

International Sleep Well Expo, Turkey’s first and only<br />

exhibition dedicated to the mattress and sleep products, is<br />

preparing to open its doors in Istanbul Expo Center for the<br />

sixth time, 25th – 28th September, <strong>2019</strong>.<br />

Organized by Voli Fair Organizations,<br />

Sleep Well Expo<br />

Istanbul is the first and the<br />

only industry-specialty fair on<br />

the mattress industry. Known<br />

as the voices of this specific<br />

industry, Sleep Well and<br />

Sleep Tech magazines support<br />

the exhibition’s promotional<br />

activities as the main media<br />

sponsors.<br />

Worldwide promotional works in<br />

progress<br />

Voli Fair General Manager<br />

Mehmet Soztutan stated that<br />

Sleep Well Expo was continuing<br />

its promotional activities<br />

around the world and added,<br />

“For the upcoming fair, we have<br />

already started our promotional<br />

activities in Europe and<br />

around the world together<br />

with the Middle East and North


79<br />

Africa. In the <strong>2019</strong> edition of<br />

the fair with all brands in the<br />

industry we keep our efforts<br />

going in order to promote the<br />

industry and to contribute on<br />

efforts aiming to increase the<br />

share of Turkey in world markets<br />

and to promote international<br />

companies’ presence in<br />

Turkish market.”<br />

Sleep Well Expo have a wide<br />

range of exhibitor profile including<br />

spring mattresses, visco<br />

mattresses, latex mattresses,<br />

sleep systems, roll beds, bedstead<br />

systems, manufacturing<br />

materials and components<br />

along with machinery and technologies<br />

for visco pillows, medical<br />

pillows, goose down pil-


80<br />

lows, children’s beds, mattress<br />

protective rings, moving beds,<br />

special order beds, horsehair<br />

beds, customized beds, round<br />

beds, natural beds, medical<br />

beds, smart beds, goose down<br />

duvets, bases, metal cots,<br />

headboards, etc. The fair,<br />

which will open its doors for<br />

the 6th time, is also supported<br />

by KOSGEB, Small and Medium<br />

Sized Development Organization,<br />

and THY, Turkish Airlines,<br />

the national flag carrier.<br />

We stand by the Sleep Products<br />

and Mattress Manufacturers<br />

Voli Fair General Manager<br />

Mehmet Söztutan stated that<br />

they began fair activities first<br />

by getting the views and<br />

impressions of all actors in the<br />

bedding industry about the fair<br />

events held in recent years.<br />

“We visited them and got their<br />

views. We want to support<br />

them in their efforts to ex-


81<br />

plore new markets in abroad.<br />

Now, we are preparing for a<br />

more efficient fair event. We<br />

believe that the fair has an<br />

impressive position for the<br />

producers of sleep products in<br />

Turkey in their efforts to promote<br />

their goods and brands.<br />

Soztutan also expressed that<br />

they contribute to extend the<br />

employment opportunities in<br />

the sector.<br />

The exhibition is an excellent<br />

platform for the exhibitors to<br />

meet their target audience and<br />

to establish new business connections<br />

among themselves.<br />

All visitors who are interested<br />

in the sector and Sleep Well<br />

Expo, can get online tickets by<br />

visiting the site www.sleepwellexpo.com.<br />

Sleep Well Expo<br />

will host its visitors from 09:30<br />

to 18:30 for 4 days in the 9th<br />

and 10th Hall in Istanbul Expo<br />

Center.<br />

More information available at:<br />

www.voli.com.tr, sales@voli.<br />

com.tr


82<br />

The industry sticks<br />

to Sefa Chemical’s<br />

exclusive products!<br />

The leading brand of the adhesive industry, Sefa Chemical attracts<br />

attention with its products that are used in various sectors. Firms<br />

in the mattress, packaging, carpet, hygiene, textile, printing and<br />

construction industries do not give up Sefa Chemical.<br />

Increasing its number of products<br />

day by day following always<br />

the latest technology, the firm<br />

highlighted that they care first for<br />

the human health. The interview<br />

made with Ramazan Celik, Board<br />

Chairman of Sefa Chemical is as<br />

follows:<br />

Which sectors do you offer services<br />

from the day of establishment?<br />

SEFA CHEMICAL has been providing<br />

services for beds, furniture,<br />

packaging, hygiene, carpet, filter,<br />

textile, printing and construction


83<br />

sectors since the day it was<br />

founded.<br />

Can you tell us about your<br />

production capacity and product<br />

range?<br />

With a daily production capacity<br />

of 40 tons, we produce glue,<br />

which is known as hot and cold<br />

having various varieties. We can<br />

classify our products under four<br />

main categories. These are Solvent<br />

Based Adhesives - Hotmelt<br />

Adhesives - Water Based Adhesives<br />

and Spray Aerosols. These<br />

are divided into different brands.<br />

What are the main features of your<br />

products?<br />

It can be used for single surface.<br />

Owing to its single surface use, it<br />

provides more economical consumption<br />

by using less adhesive.<br />

Solvent Based products are<br />

non-flammable. There is no odor<br />

problem in our products.<br />

Can you tell us about the use of<br />

adhesives in the bedding sector?<br />

Adhesives are indispensable in<br />

the bedding sector. Particularly,<br />

the majority of the firms which are<br />

operating in the bedding sector<br />

and attaching importance to<br />

quality, are the Sefox customers.<br />

Sefox is an effective product for<br />

the healthy adhesion of products<br />

and the prevention of odor problems<br />

in the end user. Especially,<br />

the fact that Sefox products’ being<br />

inflammable makes our brand one<br />

step ahead in terms of occupational<br />

health and safety.<br />

Ramazan Celik<br />

Could you tell us about your<br />

laboratory and R&D activities?<br />

In order to develop the brand<br />

and products, Sefox develops its<br />

laboratory and R&D activities day<br />

by day. In our laboratory where<br />

renewed technology is used, the<br />

tests of the products are carried<br />

out continuously.<br />

Since its foundation, SEFA CHEM-<br />

ICAL Company started to offer all


84<br />

kinds of adhesives to the furniture<br />

industry. The number of products<br />

has increased day by day and<br />

has always followed the latest<br />

technology. It is the only company<br />

in Europe that can produce all<br />

different types of adhesives and<br />

has this infrastructure.<br />

How do you evaluate the adhesive<br />

sector due to the development of<br />

technology? Can you evaluate the<br />

general situation of this sector in<br />

our country?<br />

The mattress market in Turkey is<br />

95 percent comprised of spring<br />

mattresses and 5 percent are<br />

foam beds. The investments made<br />

by the mattress manufacturers<br />

vary between 60 thousand dollars<br />

and 60 million dollars; Approximately<br />

4 million mattresses are<br />

sold annually.<br />

The bedding industry recorded<br />

a great success in recent years,<br />

both in and outside Turkey with<br />

R&D supported innovative products<br />

thereby offered more than<br />

4 million mattresses to its final<br />

consumers. China, USA, Germany,<br />

Belgium and Poland are the<br />

leading countries in the exports of<br />

bedding and similar products. The<br />

countries that import the most are<br />

the countries as the USA, Japan,<br />

Germany, UK and Canada. Our<br />

country has an important place in<br />

the world in this industry. Turkey<br />

is among the countries that made<br />

the most exports of these products<br />

to Germany, Iraq, Romania, Italy,<br />

etc.<br />

In the last 10 years, Turkey attracted<br />

the attention of the world with<br />

structural reforms, export-oriented<br />

growth and big investments. Turkey’s<br />

furniture exports continued<br />

to grow day by day. So much so<br />

that the country has a big target<br />

of being in the top-five in the<br />

world by 2023 in furniture production.


85<br />

What is the importance of adhesive<br />

production for the sector? How do<br />

you evaluate yourself at this point?<br />

As in every market, the competition<br />

in the market is increasing<br />

day by day, but thanks to the<br />

continuation of its development in<br />

Sefox innovative products, Sefox<br />

adhesives are found one step<br />

ahead of their competitors and<br />

gained a follow-up audience and<br />

trust. Significant investments in<br />

water-based and aerosol production,<br />

which are growing day<br />

by day in the adhesive sector,<br />

will play an important role in the<br />

future for Sefox.<br />

As a manufacturer of adhesives,<br />

which environmental factors do<br />

you pay attention to?<br />

As a result of a long R&D studies,<br />

Sefox Contact adhesives, which<br />

are indicative of the importance<br />

of human health, removed the<br />

Toluene which caused occupational<br />

diseases from the production<br />

stage and offered the new<br />

Toluene-free formulation, which<br />

was open for 15 minutes. Sefa<br />

produces chemical adhesives by<br />

paying attention to environmental<br />

health. Toxic chemicals such as<br />

benzene, ethylene and dichloride<br />

are not used.<br />

Raw materials used in the production<br />

of adhesives should not<br />

harm human health and nature.<br />

Hazardous wastes generated<br />

during production are destroyed<br />

by our company without damaging<br />

the nature. There is no waste<br />

in anyway.<br />

Which countries do you export to?<br />

Do you have any target market?<br />

We export to more than 65<br />

countries in the world. In a sense,<br />

every country in the world is our<br />

target market.<br />

Could you tell us about the fairs<br />

you attend?<br />

We take part in 3 international<br />

fairs namely Interzum China, Interzum<br />

Germany and ISPA America<br />

outside Turkey, and 2 in domestic<br />

market namely Sleep Well Expo<br />

Istanbul and Imob.


86<br />

Frankfurt:<br />

The hotspot<br />

for hightech<br />

textiles<br />

Technical textiles for all applications and a wide range of textile<br />

technologies: from 14 to 17 <strong>May</strong> <strong>2019</strong>, Techtextil brings together<br />

more exhibitors from even more countries than before.<br />

Around four months before it<br />

opens its doors, Techtextil is<br />

almost fully booked, exceeding<br />

once again booking levels for the<br />

previous event at the same time<br />

of year. With its trend theme,<br />

‘Urban Living – City of the Future’,<br />

the leading international trade<br />

fair also takes a look ahead to<br />

see how technical textiles will<br />

shape urban life in the future.<br />

“Every two years, Techtextil<br />

mirrors the range of applications<br />

for textile materials. Leading<br />

international experts from the<br />

most diverse industries – be they<br />

from architecture, the automotive<br />

industry, medicine, the fashion<br />

industry or personal protection<br />

– come together at Techtextil in<br />

search of lightweight, durable and<br />

sustainable materials”, says Olaf<br />

Schmidt, Vice President Textiles<br />

and Textile Technologies, Messe<br />

Frankfurt.<br />

The suppliers at Techtextil represent<br />

the complete spectrum of<br />

technical textiles and nonwovens.<br />

There is a significant increase in<br />

the number of suppliers in the<br />

fields of technology, as well as<br />

fibres and yarns. Suppliers of<br />

woven fabrics, coated textiles<br />

and functional apparel textiles<br />

are also strongly represented. All<br />

areas of application for textile<br />

materials are covered. In particular,<br />

representatives from industry,<br />

architecture and construction, the<br />

fashion and clothing industry, the


87<br />

automotive sector, aerospace,<br />

medicine, sport, and hazard protection<br />

will find a more comprehensive<br />

range of products than<br />

before.<br />

Textile solutions for life in the city<br />

of the future<br />

In collaboration with ‘Creative<br />

Holland’, the Dutch creative<br />

industries, Techtextil is dedicating<br />

an exhibition space to life in the<br />

city of the future with the ‘Urban<br />

Living – City of the Future’ special<br />

event. According to the United<br />

Nations*, nearly 70 percent of all<br />

people are expected to be living<br />

in metropolises and megacities by<br />

2050. This poses new challenges<br />

for living and mobility concepts,<br />

as well as food supplies and<br />

health services provision. Functional<br />

apparel, with smart functions<br />

for example, could also play<br />

an even more important role in<br />

people’s everyday lives in the future.<br />

The Techtextil and Texprocess<br />

exhibition area will be presenting


88<br />

examples of textile applications.<br />

In addition, an accompanying<br />

complementary programme will<br />

offer insights into the industry.<br />

New: Techtextil Forum provides an<br />

open platform for exchange<br />

On all four days, the trade fair will<br />

offer a new format of lectures, discussions<br />

and interactive sessions<br />

with the Techtextil Forum. The<br />

forum, which replaces the Techtextil<br />

Symposium, will take place<br />

directly in exhibition Hall 4.1 and<br />

all Techtextil participants will be<br />

able to access it free of charge.<br />

Trade visitors can look forward<br />

to contributions in the following<br />

thematic areas: sustainability,<br />

digital transformation, smart textiles,<br />

urban textiles, composites,<br />

and technical textiles in medical<br />

technology. In addition, both the<br />

Dornbirn Global Fiber Congress<br />

(GFC) and the textiles competence<br />

centre at the General Association<br />

of the German Textile and<br />

Fashion Industry (Gesamtverband<br />

der deutschen Textil- und Modeindustrie<br />

e. V.) are organising a<br />

thematic block.<br />

Focus on sustainability<br />

Sustainability is one of the central<br />

themes of the upcoming Techtextil<br />

and Texprocess. For the first time,<br />

the two fairs will be showcasing<br />

their exhibitors’ efforts towards<br />

sustainability. The Techtextil and<br />

Texprocess Innovation Awards give<br />

prizes for sustainable textile innovations<br />

and processing approaches.<br />

In addition, the Texprocess<br />

Forum will offer a thematic block<br />

exclusively around the theme of<br />

sustainability in the textile and


89<br />

fashion industry, with an offshoot<br />

of Fashionsustain, Messe Frankfurt’s<br />

conference about sustainable<br />

textile innovations.<br />

Techtextil and Texprocess are<br />

sharing an exhibition hall for the<br />

first time<br />

In <strong>May</strong> <strong>2019</strong>, Techtextil and the<br />

parallel Texprocess will be sharing<br />

an exhibition hall for the first<br />

time. In Hall 4.1, Techtextil will be<br />

showcasing some of the suppliers<br />

of woven, laid web, braided and<br />

knitted fabrics, coated textiles,<br />

and nonwovens, as well as selected<br />

suppliers of textile machines.<br />

Suppliers of functional apparel<br />

textiles and the ‘Digital Textile<br />

Micro Factory’ mark the transition<br />

to Texprocess, which will be<br />

showcasing different production<br />

lines for clothing, shoes, and the<br />

processing of technical textiles.<br />

In addition to these, exhibitors<br />

for product preparation, finishing,<br />

textile logistics, internal material<br />

flow and textile refinement, as


90<br />

well as providers of sewing solutions,<br />

will be there. In the shared<br />

hall, visitors will get an insight<br />

into the entire production process,<br />

from raw material to finished<br />

product.<br />

In parallel with Techtextil, Texprocess,<br />

the leading trade fair for the<br />

processing of technical textiles<br />

and nonwovens (14 to 17 <strong>May</strong><br />

<strong>2019</strong>), will provide insights into<br />

all the stages in textile processing,<br />

including textile finishing and<br />

digital printing. Texprocess is also<br />

recording an outstanding level of<br />

registrations, above those for the<br />

last event.<br />

Techtextil 2017 drew more than<br />

33,670 visitors from 104 countries<br />

and 1,477 exhibitors from 55 countries.<br />

In addition, 7,091 visitors to<br />

Texprocess also visited Techtextil.<br />

The two fairs welcomed a total of<br />

1,789 exhibitors from 66 countries<br />

and more than 47,500 visitors<br />

from 114 countries.


April <strong>2019</strong><br />

99


92<br />

A world brand in<br />

industrial adhesive<br />

production:<br />

Yapı Lider Kimya<br />

Continuing its export operations to 51 countries Yapı<br />

Lider Kimya has been constantly expanding its markets.<br />

It is increasing its brand familiarization on the one hand<br />

and is pulling attention with its environmentally friendly<br />

manufacturing on the other.<br />

Pointing out that they had<br />

modern manufacturing facilities<br />

with quality control system and<br />

manufacturing equipment at world<br />

standards, Ilknur Karakas, Foreign<br />

Trade Manager of Yapı Lider<br />

Kimya highlights that they would<br />

be more active with their product<br />

variety and projects in the exclusive<br />

interview she granted to us.<br />

Full text of the interview follows:<br />

Which sectors have you been<br />

serving since your first day in<br />

business?<br />

Yapı Lider Kimya is one of the<br />

leading companies of the adhesive<br />

industry thanks to its product<br />

experience, customer-oriented approach,<br />

and especially for its high<br />

quality products. The usage areas<br />

of our products are rather widespread.<br />

Our adhesives can stick<br />

everything no matter soft or hard.


93<br />

Its inflammable feature and application<br />

with spray gun provide<br />

usage easiness in manufacturing<br />

lines. For this reason our products<br />

are preferred especially in the soft<br />

furniture industry. Our adhesives<br />

are also widely used in the construction,<br />

isolation, automotive,<br />

shoe, and etc. industries.<br />

Would you mention about your<br />

production capacity and product<br />

variety?<br />

We have modern manufacturing<br />

facilities with quality control system<br />

and manufacturing equipment<br />

at world standards. Our capacity<br />

has constantly been increasing by<br />

realizing distinctive progresses in<br />

innovative product development<br />

with basic ideas as innovation,<br />

R&D and branding, and improving<br />

existing products, and programming<br />

new projects. Responding<br />

the demands immediately no<br />

matter where it comes from,<br />

foreseeing any possible problems<br />

and offering solutions are the<br />

main features differing us from our<br />

competitors.<br />

What are the basic features of your<br />

products?<br />

The most important feature of our<br />

products is being inflammable<br />

and non-glare. These annihilate<br />

the risks to happen during application.<br />

Thanks to its economical<br />

usage it is cost effective.


94<br />

Would you mention about the<br />

usage areas of adhesives in the<br />

mattress industry?<br />

Recording a continuous development<br />

through R&D and<br />

design, the adhesives are an<br />

inevitable product group for<br />

the mattress industry. It’s an indispensible<br />

item to stick layers<br />

such as foam-to-foam, foamfelt,<br />

foam-fabric, foam-quilting,<br />

felt-felt-fabric, etc.<br />

What about your laboratory and<br />

R&D studies?<br />

The controls and quality<br />

controls of raw materials and<br />

produced materials are regularly<br />

done. We make the manufacturing<br />

with the raw materials<br />

which are approved by our quality<br />

control department. The products<br />

that are approved by the quality<br />

control department can proceed to<br />

packaging and packing process.<br />

The quality control process is a<br />

system that we place extreme<br />

importance. Our R&D department<br />

has constantly been working on<br />

improving the current products,<br />

to develop new environmentally<br />

friendly products and to form new<br />

projects.<br />

How do you evaluate the<br />

adhesives industry in line with the<br />

development of technology?<br />

For the development of technology<br />

is not limited only to one<br />

area it positively every up-todate<br />

changes affect the adhesive


95<br />

industry in direct proportion. Our<br />

products provide usage comfort<br />

with technologic developments.<br />

They can be used confidently in<br />

manufacturing fields. They provide<br />

labor comfort and saves money<br />

and time.<br />

What is the importance of<br />

adhesives for the sector? How do<br />

you evaluate yourselves at this<br />

point?<br />

Adhesives are an indispensable<br />

part of the manufacturing industry.<br />

For this reason Yapı Lider Kimya<br />

family has been continuing its operations<br />

in 51 countries including<br />

Turkey mainly with PO-MAX and<br />

with other brands. We are grateful<br />

for the manufacturers who prefer<br />

PO-MAX, CREAFOM, F-X and other<br />

brands of our company.<br />

What kinds of environmental<br />

factors do you care as an adhesive<br />

manufacturing company?<br />

We are trying to take precautions<br />

in order not to allow the nature to<br />

be damaged for personal interests.<br />

Developing environmentally<br />

friendly products is the first priority<br />

of our R&D department.<br />

Which countries do you export? Do<br />

you have any target markets?<br />

We have exports to 51 countries<br />

in Europe, America, Asia and Africa<br />

and to Russia. We are targeting<br />

to export mainly to export to<br />

South American markets and to all<br />

areas of the world.<br />

Would you mention about the fairs<br />

you participate in?<br />

We care to be as an exhibitor or<br />

visitors at world fairs held especially<br />

in the furniture and mattress<br />

industries. We take part in all<br />

fairs such as ISPA and Interzum<br />

which are considered as the most<br />

important events of this sector.


96<br />

CIFM / interzum<br />

guangzhou <strong>2019</strong><br />

wins approval<br />

from industry,<br />

solidifies No. 1<br />

trade fair position<br />

for the industry in<br />

Asia<br />

Turkey has been<br />

one of the leading<br />

national exhibitors.<br />

Sleep Well Expo,<br />

Sleep Well magazine<br />

and Sleep Tech<br />

magazine were<br />

promoted efficiently<br />

Alongside CIFF’s second phase<br />

dedicated for office furniture,<br />

Asia’s largest and most comprehensive<br />

trade fair for the<br />

woodworking machinery, furniture<br />

production and interiors industry<br />

came to a rousing end to critical<br />

acclaim on March 31 after four<br />

days of business.<br />

CIFM / interzum guangzhou, held in<br />

conjunction with the second phase<br />

of China International Furniture<br />

Fair (CIFF), showcased the entire<br />

industry value chain in the region<br />

with more international brands<br />

participating than ever – a strong<br />

indicator of the event’s standing in<br />

the furniture industry.<br />

A total of 94,863 visitors from 114<br />

countries and regions checked in<br />

at the event, up by 5.57 percent<br />

from the last edition. Visitors who<br />

travelled from abroad accounted<br />

for 14,278. The exhibition spanned<br />

150,000 square meters over 17<br />

halls and featured an unprecedented<br />

record of 1,509 exhibitors from<br />

35 countries and regions.


97<br />

“The number of both domestic<br />

and international exhibitors at<br />

interzum guangzhou has hit new<br />

historical highs this year. We’ve<br />

also seen a jump in the number of<br />

buyers coming and making use of<br />

this platform for procurement. The<br />

Guangdong-Hong Kong-Macau<br />

Greater Bay Area will no doubt<br />

inject a further boost to the furniture<br />

manufacturing node in South<br />

China,” says managing director<br />

of Koelnmesse Co., Ltd., Mr. Keith<br />

Tsui.<br />

Besides the trade floor, the<br />

international exhibition zone of<br />

interzum guangzhou <strong>2019</strong> also<br />

teemed with activities with the<br />

hosting of a total of seven forums<br />

analyzing detailed market trends<br />

and business matching activities<br />

participated by four well-known<br />

domestic furniture brands. In<br />

addition, the special display of<br />

the 20 most outstanding furniture<br />

accessory products announced at<br />

the annual “20 PLUS 20” event<br />

saw winning products cover the<br />

areas of textiles, hardware and<br />

power systems.


98<br />

The next CIFM / interzum guangzhou<br />

will take place from 28-31<br />

March 2020, at Pazhou Complex,<br />

Guangzhou, China. To learn more<br />

about interzum guangzhou, visit<br />

www.interzum-guangzhou.com.<br />

The show beckons visitors with<br />

record number of participating<br />

brands, exciting activity line up<br />

Happening concurrently with the<br />

internationally renowned China<br />

International Furniture Fair (CIFF),<br />

both events covered the entire<br />

value chain of the furniture industry.<br />

Occupying 150,000 square meters<br />

and spanning 17 halls across<br />

Area B and C of the venue, CIFM<br />

/ interzum guangzhou boasted<br />

1,509 exhibitors from 35 countries<br />

and regions. Among them, 1,162<br />

were domestic enterprises while<br />

347 came from abroad. The total<br />

number of exhibitors grew by over<br />

3 percent from the previous year.


99<br />

The event proved to be an ideal<br />

place to size up the competition<br />

for both exhibitors and some<br />

90,000 visitors visited to procure<br />

at the event.<br />

A major drawcard at CIFM / interzum<br />

guangzhou every year, <strong>2019</strong><br />

showcased eight national pavilions<br />

from Germany, Turkey, South<br />

Korea, US / Canada and trade<br />

associations American Hardwood<br />

Export Council, Canada Wood,<br />

French Timber and Malaysian<br />

Timber Council together with their<br />

respective member companies and<br />

their products and solutions.<br />

As a flagship industry exhibition,<br />

attendees would expect nothing<br />

less of an equally impressive<br />

fringe program to complete the<br />

experience, and CIFM / interzum<br />

guangzhou did not disappoint.<br />

A series of engaging forums and<br />

seminars, which served to sharpen<br />

knowledge, offered insight and<br />

provided updated industry trends.


100<br />

Topics included:<br />

•Decor Trends <strong>2019</strong> – Schattdecor<br />

•The Application of Smart Household<br />

Integrated Solutions on<br />

Recliner Chairs – Remacro<br />

•Get MOVING Now Build Your<br />

Desk With a Full Frame Solution –<br />

Linak<br />

•Colour Road 19/20 – The Taste of<br />

Colors – Renolit<br />

•Innovation in Mattress Ticking -<br />

Boyteks Tekstil<br />

•The Application of Pytha-3D-CAD<br />

in the Fields of Solid Wood, Shopfitting<br />

and Office Furniture - PYTHA<br />

Lab GmbH<br />

Strategic implications of the<br />

Greater Bay Area<br />

Riding on the wave of the recently<br />

opened Hong Kong-Zhuhai-Macao<br />

Bridge and China’s latest strategic<br />

region of Guangdong-Hong<br />

Kong-Macao Greater Bay Area,<br />

mature global furniture trade fairs


101<br />

like CIFM / interzum guangzhou are<br />

poised to provide fresh impetus<br />

for trade and economic growth.<br />

“China is one of the largest<br />

furniture production bases in the<br />

world, and the potential for economic<br />

growth is unprecedented<br />

especially with the establishment<br />

of the Guangdong, Hong Kong<br />

and Macau Greater Bay Area.<br />

This is expected to further propel<br />

interzum guangzhou to an unparalleled<br />

position to become an<br />

important bridge between China<br />

and the world’s furniture industry.<br />

I believe exhibitors and visitors<br />

alike greatly benefit from this<br />

exhibition,” said Mr. Denis Steker,<br />

Vice President International / Outbound<br />

Fairs of Koelnmesse GmbH.<br />

Exhibitors at CIFM / interzum<br />

guangzhou <strong>2019</strong> hailed from 35<br />

countries and regions including:<br />

Australia, Austria, Belgium,<br />

Canada, Chile, China, Denmark,<br />

Estonia, Finland, France, Germany,<br />

Hong Kong, India, Indonesia, Israel,<br />

Italy, Japan, Latvia, Malaysia,<br />

Portugal, Russia, Singapore, South<br />

Korea, Spain, Sri Lanka, Switzerland,<br />

Taiwan, Thailand, Gabon,<br />

the Netherlands, Turkey, United<br />

Kingdom, United States, Uruguay<br />

and Vietnam.


102<br />

Wood and forestry<br />

products industry<br />

in Turkey<br />

The Turkish furniture sector,<br />

which has a very high locality<br />

ratio, has been generating a<br />

foreign trade surplus for the last<br />

15 years, and the local furniture<br />

sector started to increase these<br />

figures more because the furniture<br />

sector is one of the fastest<br />

growing sectors in the last 17<br />

years and that reaching $10<br />

billion in exports is among their<br />

2023 targets.<br />

Furniture production in Turkey<br />

dates back to the 19th century<br />

and was done in small workshops<br />

as artisan production.<br />

However, by the rapid globalization<br />

and all other aspects,<br />

present furniture industry is<br />

becoming a fashion sector.<br />

In Turkey, furniture is produced<br />

both in workshops and industrial-scale<br />

manufacturing units.<br />

Furniture production is highly


103


104<br />

fragmented among a large<br />

number of small workshops.<br />

These small workshops play an<br />

important role in producing hand<br />

carved and handmade furniture.<br />

Workshops are flexible establishments<br />

in nature and have<br />

enough capacity and labor force<br />

to expand their production line<br />

in order to supply large orders.<br />

Turkey has a total land area<br />

of close to 80 million ha. Forests<br />

cover 27.2% (21,2 million<br />

ha) of the country land area.<br />

Turkey has one of the richest<br />

floras in the world with 9,000<br />

herbaceous and woody plant<br />

species. The major tree species<br />

used for roundwood production<br />

are Calabrian pine (Pinus<br />

brutia), Crimean pine<br />

(Pinus nigra), Scots<br />

pine (Pinus silvestris),<br />

beech (Fagus<br />

orientalis), fir<br />

(Abies bornmülleriana/alba/nordmaniana),<br />

spruce (Picea orientalis),<br />

cedar (Cedrous libani), and<br />

oak (Quercus).<br />

Turkey’s large milling and wood<br />

manufacturing industry is in a<br />

position to supply wood products<br />

to regional markets in the<br />

Middle East, particularly those<br />

countries that lack a wood<br />

manufacturing sector<br />

sector of their own. Turkey is<br />

also in a competitive position<br />

to supply semi-processed wood<br />

products and furniture to the EU<br />

as a result of its relatively lower<br />

labor costs. Turkish forest product<br />

based industries, such as the<br />

panel and furniture industries,<br />

have increased their capacity<br />

over the last decade, allowing<br />

them to take advantage of<br />

these regional opportunities.


105<br />

70% of timber manufactured in<br />

Turkey is used in construction,<br />

20% is used in furniture production<br />

and 10% is used in packaging<br />

and other industries. Timber<br />

consumption per person is btw<br />

0,075-0,085 m3.<br />

Furniture industry in Turkey<br />

Furniture production in Turkey<br />

dates back to the 19th century<br />

and was done in small workshops<br />

as artisan production.<br />

However, by the rapid globalization<br />

and all other aspects,<br />

present furniture industry is<br />

becoming a fashion sector.<br />

In Turkey, furniture is produced<br />

both in workshops and industrial-scale<br />

manufacturing units.<br />

Furniture production is highly<br />

fragmented among a large<br />

number of small workshops.<br />

These small workshops play an<br />

important role in producing hand<br />

carved and handmade furniture.<br />

Workshops are flexible establishments<br />

in nature and have<br />

enough capacity and labor force<br />

to expand their production line<br />

in order to supply large orders.<br />

Large-scale furniture firms produce<br />

standard models by using<br />

automated mass-production<br />

techniques and most of their<br />

production is oriented towards<br />

export.<br />

In accordance to data from<br />

Turkish Statistical Institute (Turk-<br />

Stat), in 2012 furniture production<br />

was realized as 10,3 billion<br />

Turkish Liras. According to the<br />

recent General Census of Industry<br />

and Business Establishments


106<br />

(2012), the furniture sector employs<br />

151.904 people and the<br />

industry has 33.924 companies<br />

manufacturing various furniture.<br />

Moreover, capacity data of The<br />

Union of Chambers of Commerce<br />

and Commodity Exchanges<br />

of Turkey (TOBB) reports 40<br />

companies who have over 250<br />

employees and 155 companies<br />

who have over 100 employees.<br />

Besides, Istanbul Chamber of<br />

Industrys list of the top 500 industrial<br />

establishments of Turkey<br />

includes six furniture companies.<br />

Furniture production in Turkey is<br />

concentrated mainly in İstanbul,<br />

Ankara, Bursa (İnegöl), Kayseri,<br />

İzmir and Adana. The most<br />

important furniture production<br />

districts are İstanbul and the<br />

region of Bolu-Düzce, which is famous<br />

for its production of wood<br />

products.<br />

The well-known furniture-manufacturing<br />

district in Turkey, called<br />

“Siteler”, is located in Ankara.<br />

The number of registered small<br />

and medium sized enterprises<br />

in “Siteler” is over 10,000. In<br />

Ankara, there are many labor–intensive<br />

small enterprises manufacturing<br />

classical-handmade<br />

furniture and there are about<br />

10 major furniture manufacturers<br />

who have mass-production<br />

capabilities.<br />

The wood industry is developing<br />

rapidly in the Bursa-İnegöl area,<br />

the third most important furniture<br />

production region, which<br />

is surrounded by forest areas.<br />

The furniture industry of the<br />

İnegöl area is small sized but<br />

has great potential to improve<br />

itself. Another important furniture<br />

region is Kayseri, which has<br />

large capacity for the production<br />

of sofa beds, couch beds and


107<br />

seven of the twenty two largest<br />

manufacturers of Turkey are<br />

established here. İzmir also has<br />

a furniture production districts<br />

called “Karabağlar and Kısıkköy”<br />

which supply furniture to the<br />

Aegean Region.<br />

Production<br />

In Turkey, furniture production<br />

can be classified in accordance<br />

with materials used as<br />

wooden furniture (massive and<br />

veneered), metal furniture and<br />

others. Wooden furniture has<br />

a major share in total furniture<br />

production. As it is known for<br />

good quality furniture, the types<br />

of wood used and plywood<br />

inputs have to be taken into<br />

consideration. The main types of<br />

wood used in the manufacture<br />

of massive furniture in Turkey are<br />

ash, beech, oak, pine, linden<br />

and mahogany. In veneered<br />

furniture, oak, beech, walnut and<br />

mahogany are used.<br />

Turkish furniture factories use the<br />

latest technologies in producing<br />

furniture, which is always up to<br />

world standards. Since 1990 the<br />

application of advanced technology<br />

and the use of CNC benches<br />

in the Turkish furniture industry<br />

have been increasing. Today, all<br />

of the large enterprises in the<br />

furniture sector use CNC benches.<br />

Most companies are equipped<br />

with modern machinery which<br />

allows the production of good,<br />

export-quality products. Quality<br />

control starts from the stage<br />

when the raw material is produced<br />

and continues till the end<br />

of the packaging process. Most<br />

of the companies have already<br />

obtained ISO 9000 certificates<br />

and other required quality certificates.<br />

The large scale firms comply<br />

with world standards in their<br />

packaging processes. In packaging<br />

PE, PP, foam, poly-urethane<br />

and cardboard boxes are used.<br />

Many of the large companies<br />

have special packaging sections.<br />

As with many other consumer<br />

products, furniture production is<br />

sensitive to changes in fashion.<br />

Since furniture design is an<br />

important aspect of marketing,<br />

Turkish designers are constantly<br />

following consumer preferences<br />

in foreign markets and introduce<br />

new designs and make model


108<br />

variations and improvements.<br />

Turkish furniture manufacturers<br />

and exporters are aware of the<br />

fact that market trends and consumer<br />

behavior play an important<br />

role in the development and<br />

design of new products. Since<br />

Turkey has a strong textile industry,<br />

Turkish furniture manufacturers<br />

have the advantage of being<br />

able to use and to monitor a<br />

wide range of colorful new fabric<br />

collections as upholstery.<br />

Exports<br />

Turkey’s furniture exports have<br />

had an upward trend in recent<br />

years. In the last ten years,<br />

exports of Turkish furniture increased<br />

from US $ 684,5 million<br />

in 2005 to US $ 2,2 billion in<br />

2015. This is mainly due to<br />

improvements in capacity, quality and design. The export figure for<br />

2014 was US $ 2,4 billion, representing an increase of 8% with respect<br />

to the previous year. On the other hand, the export figure for<br />

2015 was US $ 2,2 billion, representing a decrease of 7% compared<br />

to the previous year. Main export<br />

products were: wooden furniture for<br />

bedrooms (excl. seats) wooden furniture<br />

(excl. for<br />

offices, kitch-


109<br />

ens and bedrooms, and seats)<br />

and seats for motor vehicles. In<br />

2015, Turkey exported furniture<br />

to 201 countries throughout<br />

the world. The main markets<br />

for furniture exports were Iraq,<br />

Libya, Azerbaijan, Germany, and<br />

France. In recent years, Turkish<br />

furniture companies have been<br />

establishing showrooms and<br />

depots in increasing numbers<br />

in most of these countries. The<br />

Turkish contracting sector is one<br />

of the major sectors exporting<br />

services. Turkish contractor companies<br />

who have undertaken<br />

construction work abroad have<br />

completed many housing complexes,<br />

tourism projects, hospitals<br />

and health center projects,<br />

most of which were decorated<br />

with Turkish furniture.<br />

Turkish furniture is designed and<br />

made from the highest quality<br />

materials to ensure comfort,<br />

performance and attractive<br />

appearance for a very long life.<br />

Different styles are produced<br />

such as classical, traditional and<br />

contemporary. With its designers<br />

and architects combined with<br />

its flexible production capacity,<br />

the Turkish furniture industry is<br />

able to satisfy the requirements<br />

of all individual markets all over<br />

the world.<br />

Today, with all these aspects of<br />

the furniture industry, Turkey is<br />

among the most promising furniture<br />

suppliers in the world.


110<br />

Eximbank to provide TL<br />

loans for non-SME firms<br />

to boost exports<br />

Türk Eximbank, which provides<br />

loans in local currency to small and<br />

medium-sized enterprises (SMEs)<br />

exporting in Turkish lira, will from<br />

now on grant loans to non-SME<br />

companies as well.<br />

In a statement, Trade Minister Ruhsar<br />

Pekcan said significant efforts<br />

have been made in recent years to<br />

improve trade in local currencies.<br />

She pointed out that the share of<br />

the Turkish lira in exports rose from<br />

4.5 percent in the first two months<br />

of 2018 to 4.8 percent in the first<br />

two months of this year.<br />

Pekcan said Türk Eximbank has<br />

continued to provide TL loans to<br />

exporting SMEs with affirmative<br />

interest rates compared to market<br />

figures. She added that the bank<br />

channeled Turkish lira sources to<br />

SMEs in August 2017 and provided<br />

additional credit support of about<br />

TL 10 billion to SMEs, including<br />

TL 2.1 billion in 2017 and TL 7.7<br />

billion in 2018, adding the said<br />

support will continue to increase in<br />

<strong>2019</strong>.<br />

The trade minister said that Türk<br />

Eximbank’s loan facility in Turkish<br />

lira was planned to be diversified<br />

and increased by taking into<br />

consideration the importance and<br />

growing potential of trade in local<br />

currency in the upcoming period.<br />

On providing loans in the local<br />

currency to non-SME companies,<br />

Pekcan said: “For this purpose, the<br />

current Turkish lira loan program for<br />

SMEs exporting in the local currency<br />

will continue.”<br />

She said for non-SME companies,<br />

on the other hand, a previously announced<br />

loan program will be put<br />

into operation as of April 22, <strong>2019</strong>.<br />

The loan will have a one-year<br />

maturity period and a six-month<br />

interest rate payment based on<br />

the Central Bank of the Republic<br />

of Turkey’s (CBRT) daily weighted<br />

average funding rate. “We believe<br />

this opportunity will contribute to<br />

the development of trade in local<br />

currencies,” said Pekcan.


112<br />

Turkey’s consumer<br />

confidence climbs 6.9%<br />

in April from March<br />

Turkish consumers’ confidence in<br />

the economy rose by 6.9% in April,<br />

the country’s statistical authority<br />

announced. The consumer confidence<br />

index stood at 63.5 this<br />

month, up over four points compared<br />

to March, according to data<br />

from the Turkish Statistical Institute<br />

(TurkStat) and Central Bank of the<br />

Republic of Turkey (CBRT).<br />

In April, the general economic situation<br />

expectation index increased<br />

by 4.8% to 82.4 points from 78.6<br />

in March, as the number of consumers<br />

expecting a better general<br />

economic situation in the next 12<br />

months rose. The financial situation<br />

expectation of households index<br />

increased by 5.1% compared to<br />

the previous month to 82.2 in April,<br />

indicating an increase in the ratio<br />

of people expecting a better financial<br />

situation in the next 12-month<br />

period. The unemployment expectation<br />

index rose 7.8% compared<br />

to the previous month to 63.5<br />

points, indicating a rise in the ratio<br />

of people expecting a decrease in<br />

the number of unemployed persons<br />

in the next 12 months.<br />

The probability of saving index<br />

increased by 18.3% from 22.0 in<br />

March to 26.0 in April. This increase<br />

shows that the possibility of consumer<br />

savings in the next 12-month<br />

period increased from the previous<br />

month. On nearly 20 economic<br />

and financial criteria, consumers’<br />

assessments and expectations for<br />

the next 12 months are measured<br />

in monthly tendency surveys.<br />

The index is calculated from the<br />

survey results on a range of 0-200,<br />

with above 100 indicating an<br />

optimistic outlook, and below 100<br />

a pessimistic outlook. In April, the<br />

index for general economic situation<br />

expectations stood at 82.4,<br />

surging 4.8% from 78.6 in March.<br />

In 2018, the consumer confidence<br />

index value hovered between 72.7<br />

and 57.6 -- the highest being in<br />

July and the lowest in October. The<br />

country’s statistical authority will<br />

release the next survey results on<br />

<strong>May</strong> 21.


114<br />

Progressing<br />

story of<br />

adhesives used<br />

in mattress<br />

manufacturing<br />

Would you prefer<br />

water-based or<br />

hot melt? Where<br />

does the Turkish<br />

market stand at this<br />

industry? Pros and<br />

cons…<br />

Adhesives have always been<br />

used to bond the various mattress<br />

components together. However,<br />

as a result of these changes,<br />

adhesives’ role in the manufacturing<br />

process has become even<br />

more important. For example,<br />

new materials, such as fibers and<br />

foam types, are difficult to bond<br />

together. This has meant that the<br />

adhesives used must now possess<br />

both increased bonding strengths<br />

and increased application use.<br />

As a matter of fact, the mattress<br />

industry has been transferred<br />

from simple spring construction<br />

to more complex construction and<br />

new materials in recent years. The<br />

changes included more than fibers<br />

and foam types. They have now<br />

increased in roll-coating process<br />

and all-foam units. The increased<br />

use of foam comfort layers in<br />

beds, the rising popularity of<br />

all-foam models and the intense<br />

competition within this just-intime<br />

industry has heightened<br />

the demand for fast-curing glues.<br />

They help manufacturers move<br />

product rapidly off the production<br />

floor and into roll-pack or bagging<br />

machines—and onto the delivery<br />

truck, en route to customers. The<br />

mattress story from the smallest<br />

raw material to the full production<br />

line is a combination of values to<br />

end up with the best mattresses.


115<br />

When it comes to putting a mattress<br />

together, adhesives play an<br />

essential role in making things<br />

stick. Changes in mattress construction<br />

have required adhesives<br />

to change their tack. Mattress<br />

components now are more varied<br />

than ever and bed makers have<br />

come to depend on two main<br />

classes of glues: water-based and<br />

hot melt to hold it all together.<br />

Whether one-component or<br />

two-component chemistries, roll-on<br />

or spray applications, today’s<br />

improved adhesives offer faster<br />

drying times, better bonding<br />

strength, cost efficiencies, improved<br />

flexibility and increased<br />

application ease, industry suppliers<br />

say.<br />

When it comes to speed, the latest<br />

water-based formulations give<br />

hot melts a run for their money<br />

and are faster drying than ever.<br />

But the two glues have their own<br />

distinct uses in mattress and foundation<br />

construction, suppliers say.<br />

What’s in store for the future?<br />

Ever faster, automated production<br />

lines. Adhesives suppliers predict<br />

that, whether manufactured on<br />

an automated production line or<br />

hand assembled and sprayed, the<br />

demand for compressed and roll-


116<br />

packed mattresses will continue<br />

to grow, and, with that, the need<br />

for a high-tack, flexible bond with<br />

quick drying times will continue.<br />

Also, the industry is now using<br />

faster and more automated production<br />

lines in addition to more<br />

practical and better quality auxiliary<br />

materials in order to keep up<br />

with rising demand.<br />

Adhesives are among the important<br />

auxiliaries that the sector use<br />

during manufacturing and these<br />

materials have always been used<br />

to bond the various mattress components<br />

together. However, as a<br />

result of the construction changes,<br />

adhesives’ role in the manufacturing<br />

process has become even<br />

more important.<br />

For example, new materials, such<br />

as fibers and foam types are<br />

difficult to bond together. So, the<br />

adhesives used must now possess<br />

increased bonding strengths<br />

and increased application use.<br />

Furthermore, from the standpoint<br />

of speed, adhesives need to offer<br />

fast drying times, more flexibility


117<br />

and cost efficiencies. Hot melts<br />

are one type of adhesive in<br />

particular that have been able to<br />

keep up with mattress manufacturing<br />

changes. For instance, hot<br />

melt adhesives have fast holding<br />

power and don’t need drying<br />

time. These adhesives are popular<br />

in bonding foams, pocket coil<br />

assemblies and bonding fabrics<br />

and fibers.<br />

When you think of the process of<br />

manufacturing a mattress, the use<br />

of hot melt adhesives may not<br />

immediately spring to mind, yet<br />

these adhesives can be used in<br />

many different aspects of mattress<br />

production including:<br />

•Laminating layers of foam<br />

•Fixing insulation layers<br />

•Joining blocks of foam<br />

•Fixing fabrics<br />

•Fixing pillow-tops<br />

Choosing the right application<br />

system can make a big difference<br />

to the cost and they can be modified<br />

to suit specific projects. Hot<br />

melt adhesives make assembling<br />

mattresses quicker and easier.<br />

Suppliers also agree that these<br />

adhesives and specific application


118<br />

systems can help reduce the cost<br />

of the manufacturing process. The<br />

experts have examined enough<br />

mattress assembly lines to know<br />

that slow production processes<br />

means money wasted. So, when<br />

applying these materials, quality<br />

spray guns or automatic applicators<br />

can save significant time and<br />

money. Because they are easy to<br />

handle, many manufacturers use<br />

adhesives for joining foam around<br />

mattress springs, attaching cushioning<br />

foam and insulation to the<br />

interior of the mattress body and<br />

keeping pillow top cushioning and<br />

upholstery fabrics in place.<br />

That’s important with the more<br />

complex mattresses being assembled<br />

today. Customers want<br />

features like additional comfort<br />

layers of gels and foams, which<br />

need to be carefully attached<br />

to the interior mattress structure<br />

using a fastening system that is<br />

non-toxic.<br />

Hot-melt adhesives have a number<br />

of advantages for the mattress<br />

manufacturing process including:<br />

•Ability to handle high volume<br />

applications<br />

•Non-flammability<br />

•Not requiring special ventilation<br />

•Fast drying time<br />

Meanwhile, water-based adhesive<br />

suppliers promote recent product<br />

innovations, which focus on faster<br />

dry times and innovative application<br />

methods that are faster and<br />

more economical.<br />

We have interviewed some<br />

Turkish adhesive manufacturers<br />

and suppliers to have an indebt<br />

look over the industry so that the<br />

importers and exporters may find<br />

a better way for themselves in this<br />

lucrative and very fast-developing<br />

market.


119<br />

Quality of mattress<br />

fabrics directly affect<br />

sleep quality<br />

In line with growing mattress industry, fabric manufacturers fire up<br />

their innovation efforts.<br />

Due to chaos of daily lives, fast<br />

consumption, haste to reach<br />

somewhere and trying to focus<br />

on several points concurrently<br />

we cannot spare time to rest.<br />

Night sleep is the most suitable<br />

period to be refreshed, but most<br />

of us awaken tired and exasperated.<br />

At this point, the innovations<br />

made by the mattress manufacturers<br />

and their suppliers<br />

who strive to improve the quality<br />

of sleep, become a savior. In<br />

2017 the most popular topic in<br />

the mattress industry was based<br />

on the choice of foam or latex. In<br />

2018 we focused on spring and<br />

fabric technologies. The following<br />

is our assessment about the<br />

most popular topics on mattresses<br />

compiled from the interviews<br />

we made with leading producers<br />

of mattress fabrics in 2018.<br />

Global warming affects seasons,<br />

not the sleeps<br />

In recent years, we started to<br />

have hotter days in summer and<br />

colder days in winter. There are<br />

some other countries like ours<br />

that were subject to unusual<br />

climates during the year. Changing<br />

climatic conditions may<br />

cause some difficulties to enter<br />

in sleep or shorten REM sleep<br />

periods. It is possible to reduce


120<br />

the effects of changing climate<br />

but not so valuable as the direct<br />

impacts of the fabrics used on<br />

the mattresses.<br />

At the end of these, innovative<br />

products aiming to stabilize<br />

the body temperature both in<br />

winter and in summer has got<br />

their place in product portfolio of<br />

major manufacturers.<br />

Are you sure that you got rid of all<br />

stresses of the day?<br />

Technology covers all stages of<br />

our lives. We had been encircled<br />

by technologic devices all<br />

day long and spending our time<br />

in enclosed spaces. So, static<br />

electric accumulated during<br />

the day triggers stresses and<br />

negative emotions. Uncontrolled<br />

stress spoils the quality of life<br />

and sleep. Getting away from<br />

these all-negative conditions for<br />

a comfortable sleep is possible<br />

only with better fabrics for<br />

mattresses.<br />

The materials that are used in<br />

the production of smart textiles<br />

are begun to be used in the<br />

production of mattress fabrics.<br />

Thanks to carbon fibers used in<br />

the production, more flexible,<br />

waterproof and static-electric-free<br />

fabrics are obtained.<br />

Some natural materials, like<br />

the seed of cherry, can produce


121<br />

positive effects on brain and<br />

imaginations.<br />

New innovations to protect hygiene<br />

in mattresses<br />

Cleanliness of mattresses is hard<br />

to manage. Mites are hazardous<br />

for health; they are invisible,<br />

fed with human skin cells are<br />

also hard to get rid of. There<br />

are several products that help to<br />

fight with mites but people do<br />

not have enough time to spare<br />

for cleaning their mattresses.<br />

Anti-bacterial mattress fabrics<br />

come to our rescue at this point.<br />

Hygiene maximizes in the<br />

fabrics the contain bacteria that<br />

supports immune systems of<br />

the body. They protect people<br />

against microorganisms such<br />

as bacteria, mold, fungi and<br />

against stains.<br />

Skin repairing effect<br />

Human skin is highly prone to<br />

be irritated and deformed. So,<br />

tissues that contact our skins are<br />

important. The fabrics that prevent<br />

fatting and celluloids by facilitating<br />

the circulation of blood<br />

in veins offer healthy outlook<br />

on skins were among the best<br />

innovations of the year. Those<br />

fabrics that protect against<br />

wrinkling on skin by keeping the<br />

moistening balance of skin were<br />

among the successful innovations<br />

of the year in 2018.


122<br />

Mattress Industry<br />

Terms<br />

Source: ISPA, International<br />

Sleep Products Association<br />

Adjustable base: An electro-mechanical<br />

or manual bed frame construction<br />

that permits the raising<br />

and lowering of the head and/or<br />

foot portions of the mattress.<br />

Airbed: An air mattress with a core<br />

that is an air-filled vinyl bladder.<br />

Better airbeds are multichambered,<br />

covered with cushioning, upholstered<br />

with ticking and sold with a<br />

foundation.<br />

Anti-microbial fiber and foam:<br />

Treatment that inhibits the growth<br />

of microbial contaminates.<br />

Backing: Any fabric or sheeting material<br />

that is used during quilting to<br />

anchor the stitches.<br />

Batting: See Cotton Felt.<br />

Bedding: Commonly used as a<br />

generic term for a mattress and<br />

foundation set, but may also apply<br />

to accessory items such as blankets,<br />

sheets, pillows, comforters,<br />

mattress pads, etc.<br />

Bedding ensemble: A complete<br />

sleep support system, consisting of<br />

a metal frame or a bed, a foundation<br />

and a mattress set.<br />

Bed frame: A metal or wood<br />

frame with legs used to support a<br />

mattress and foundation. Conventional<br />

height is 7-1/4 inches and<br />

the low-profile version is 5-3/4<br />

inches when measured from the<br />

floor to the bottom of the foundation.<br />

Generally a headboard<br />

can be attached. Metal frames<br />

are sometimes known as a “Hollywood”<br />

frame.<br />

Bedsprings: Open-spring or wire<br />

fabric box springs without upholstery<br />

materials or cover.<br />

Binding tape: Fabric tape used<br />

to bind and close the mattress or<br />

foundation where the vertical and<br />

horizontal panels of outer ticking


123<br />

come together, providing the edge<br />

trimming for the mattress or foundation.<br />

See Tape and Tape Edge.<br />

Body impressions: Indentations occurring<br />

on the surface of a mattress<br />

over time, due to the compression<br />

of materials by the human body.<br />

Bonnell: A knotted, round-top,<br />

hourglass-shaped steel wire coil.<br />

When laced together with crosswire<br />

helicals, these coils form the<br />

simplest innerspring unit, also<br />

referred to as a Bonnell.<br />

Border: The vertical side or edge<br />

of a mattress or foundation. Prebuilt<br />

borders are constructed by<br />

stitching together the ticking, foam<br />

or other filling materials and a<br />

backing material. Commonly quilted<br />

or vertical-stitched.<br />

Border rod: A heavy gauge wire<br />

rod attached to the perimeter of<br />

the innerspring unit (top and bottom)<br />

by means of a helical wire or<br />

metal clips.<br />

Boric acid: A chemical additive<br />

applied during the garnetting of<br />

cotton and/or other fibers to provide<br />

cigarette ignition resistance<br />

characteristics.<br />

Box spring: Also referred to as<br />

a “foundation.” A base for an<br />

innerspring mattress, consisting<br />

of coils or other forms of springs<br />

mounted on a wood or metal frame<br />

and secured with a wire-interlaced<br />

or welded-wire grid, topped with<br />

upholstery and insulating materials<br />

(felt, urethane or other resilient<br />

materials), and covered on the<br />

top and sides with ticking and on<br />

the bottom with a dust cover. It<br />

is an important part of a bed set<br />

since it serves as a shock absorber,<br />

distributes weight, and supports<br />

and interacts with the innerspring<br />

mattress to properly support the<br />

body.<br />

Box-top mattress: A mattress<br />

featuring a raised surface finishing<br />

treatment where a separate, sided<br />

and rectangular encasement of<br />

soft materials–usually with a tape<br />

edge–is attached via a welt to the<br />

entire surface on top of existing<br />

cover and upholstery.<br />

Bunk bed: A two-tiered wood or<br />

metal frame designed to accommodate<br />

two mattresses, typically<br />

twin-size, one above the other.<br />

Some models allow the upper and<br />

lower units to be detached and<br />

used as separate beds.<br />

Bunkie: A mattress, usually twinsize,<br />

and platform base used on<br />

bunk beds.<br />

Cal 117: Refers to California Technical<br />

Bulletin 117, which specifies a<br />

vertical flame testing procedure for<br />

bedding and furniture component<br />

materials. Foam referred to as “Cal<br />

117 foam” has passed this test.<br />

Carbon: The principal hardening<br />

element in steel. The higher the<br />

carbon content, the harder the metal<br />

and the more temper it will take,<br />

thus giving longer “memory.”<br />

Cellulose acetate pad: Woody fiber<br />

compacted into a pad and used<br />

as an insulator. <strong>May</strong> be glued or<br />

sandwiched between plastic netting<br />

to help hold it together.<br />

Coil count: The number of coils in<br />

an innerspring unit. Though the<br />

count can effect weight distribution,<br />

it is not the determining factor<br />

for firmness. The count is usually<br />

based on the number of coils in a<br />

full-size unit.<br />

Coils: The individual wire springs<br />

that form an innerspring unit. See


124<br />

Hourglass, Continuous and Offset<br />

Coils.<br />

Coir pad: An insulator pad made<br />

from coconut husk fiber, garnetted,<br />

needled, bonded and pre-cut to<br />

size.<br />

Comfort system: Refers to the<br />

upholstery layers of the mattress,<br />

generally consisting of a combination<br />

of materials (cover, cushioning,<br />

topper pad, insulators, etc.).<br />

Conjugate polyester fiber: Spirally<br />

crimped fiber that is crimped chemically<br />

rather than thermally. Is very<br />

durable and resilient.<br />

Continuous coils: An innerspring<br />

configuration in which the rows of<br />

coils are formed from a single piece<br />

of wire.<br />

Conventional bedding products:<br />

Mattresses and foundations in the<br />

conventional adult sizes of twin,<br />

twin extra long, full, full extra long,<br />

queen and king.<br />

Convertible sofa: A sofa with a<br />

bed folded beneath the seating<br />

surface, generally consisting of a<br />

mattress resting on a metal mechanism.<br />

Also called “sleep sofa” or<br />

“sofa sleeper.”<br />

Convoluted foam: Better known as<br />

“egg-crate” foam that is specially<br />

cut to produce hills and valleys,<br />

giving gentle softness and more<br />

surface comfort. Foam surface<br />

treatment is available in multiple<br />

patterns.<br />

Cornell test: Devised by Cornell<br />

University School of Hotel/Motel<br />

Administration. Designed to test<br />

cosmetic performance of bedding<br />

sets, such as body impression or<br />

support firmness. Two round surfaces<br />

are pounded into the finished<br />

product 100,000 times and checked<br />

periodically for failure or changes.<br />

Corner guards: Molded plastic or<br />

metal, (sometimes upholstered) fittings<br />

secured to foundation corners<br />

to prevent material damage from<br />

the bed frame.<br />

Cotton felt: Produced by a garnett<br />

machine which combs cotton and<br />

other fiber binders into a continuous<br />

web or layer. Several such<br />

layers combined are called cotton<br />

“batt”. For compressed cotton felt,<br />

thick layers of garnetted cotton<br />

fiber are mechanically compressed<br />

to reduce body impressions.<br />

Cotton linters: The short fibers<br />

adhering to the seed after the long<br />

staple fiber has been removed in<br />

the ginning process. Used in making<br />

cotton felt.<br />

Cotton pickers: “Fall out” from ginning<br />

or garnetting. These shorter<br />

staple cotton fibers are blended<br />

with linters to produce cotton felt.<br />

Crown: A convex surface on a mattress.<br />

Mattresses with a half-inch<br />

crown are a half-inch thicker at the<br />

center than at the edges.<br />

Cushioning: Materials that lie<br />

above the insulator and below the<br />

fabric covering in an innerspring<br />

mattress. These materials are typically<br />

combinations of polyurethane<br />

foam, cotton felt, and/or mademade<br />

fibers.<br />

Damask: Woven ticking produced<br />

on a loom that has yarns running<br />

at 90-degree angles to each other,


125<br />

the warp and the weft. The damask<br />

design is woven into the fabric<br />

rather than printed on the surface.<br />

Density: A measure of weight per<br />

cubic volume, usually expressed<br />

in pounds per cubic foot. Often<br />

referred to when discussing foam.<br />

Double tempering: Heating of wire<br />

components, usually in an oven, after<br />

they have been given shape or<br />

form and have been electronically<br />

stress-relieved. Refers to tempering<br />

coils as well as border rods and<br />

helicals in a complete spring unit.<br />

Dual-purpose: A broad term used<br />

to include all sleep pieces, which<br />

can be converted to other uses,<br />

including: convertible sofas,<br />

high-risers, daybeds, futons, etc.<br />

See Convertible Sofa.<br />

Dust cover: A woven or non-woven<br />

fabric attached to the underside of<br />

a foundation to prevent the collection<br />

of dust inside. <strong>May</strong> also be<br />

known as “sheeting” or “cambric.”<br />

Edge guard: Generally an extra<br />

component added to the edge of a<br />

mattress and/or box spring to give<br />

support on the sides.<br />

Engineered edge support: A special<br />

design where the coils on the<br />

outer edge of an innerspring unit<br />

are actually positioned under the<br />

border rod. Most units have the<br />

coils recessed from the edge, which<br />

can contribute to a “roll out of bed”<br />

feeling.<br />

Euro-top mattress: A mattress featuring<br />

a raised, squared-off surface<br />

finishing treatment filled with soft<br />

comfort layers and attached to the<br />

mattress upholstery at the tapeedge.<br />

Fabric cover: Cloth or textile material<br />

woven, knitted or felted of<br />

any fiber or mixture of fibers. Often<br />

referred to as “ticking” or mattress<br />

fabric.<br />

Fales pad: Compressed cotton felt<br />

that is stitched together to better<br />

retain compression.<br />

Fiber pad: Usually refers to manmade<br />

or natural fibers (wool, silk,<br />

etc.) that are garnetted, needled,<br />

carded and/or bonded together.<br />

Often used in quilting panels for<br />

mattress tops.<br />

Filler cloth: Refers to a plain fabric<br />

used on the top of a foundation<br />

instead of ticking. Commonly offers<br />

non-skid characteristics.<br />

Flanging: The process whereby a<br />

strip of fabric is sewn to the edge<br />

of the mattress cover and, in the<br />

assembly process, secured to the<br />

perimeter of the innerspring unit to<br />

prevent the cover and filling materials<br />

from shifting.<br />

Foam foundation: Consists of a<br />

built-up wood slat frame covered<br />

with a sheet of cardboard or similar<br />

material, topped with at least 2” of<br />

foam and covered with ticking.<br />

Foundation: Any base or support<br />

for a mattress, sometimes used as<br />

a generic term for box spring. A<br />

foundation may be made entirely


126<br />

of wood or a combination of wood<br />

and steel or steel springs. See Box<br />

Spring and Foam Foundation.<br />

Futon: A Japanese-style mattress<br />

construction, consisting of a cover<br />

and filling material, which is typically<br />

cotton but can be innerspring<br />

and/or foam.<br />

Garnetting: A mechanical process<br />

whereby short cotton fibers and/<br />

or other fibers are combed into a<br />

specific orientation and formed into<br />

a thin web, which are then layered<br />

to create a batting used as an upholstery<br />

material. See Cotton Felt.<br />

Gauge, coil: A measurement of the<br />

diameter of the steel wire used in<br />

coil construction. Wire gauge for<br />

innerspring coils range from 12.5<br />

to 17. The higher the gauge, the<br />

thinner the wire.<br />

Gel foam: Generally a visco-elastic<br />

foam that is infused with beads or<br />

swirls of gel during the foam pouring<br />

process.<br />

Hair pads: Horse tail or mane, cattle<br />

tail or hog hair, which has been<br />

processed and curled for use as a<br />

mattress or upholstery filler.<br />

Hammocking: An undesirable characteristic<br />

sometimes associated<br />

with worn out or low-end mattresses.<br />

When weight is placed in the<br />

center, the corners tend to rise and<br />

bow in response to deep compression<br />

much like a hammock. Terms<br />

“dish” and “sagging” also used to<br />

describe this phenomenon.<br />

Hand: Term used to describe the<br />

touch or feel of fabrics (e.g., soft,<br />

smooth, etc.).<br />

Hand-tied: The process of<br />

hand-lacing the coils in a box<br />

spring together with twine. Seldom<br />

used, this process has been<br />

replaced with modern technology<br />

and new designs.<br />

Headboard: An upright unit of<br />

wood, metal, plastic, or upholstered<br />

material, to be attached at<br />

the head of a bed, usually with the<br />

bed frame.<br />

Helical: A tightly-coiled, elongated<br />

wire used in the manufacture of<br />

innerspring units to join individual<br />

coils to each other and to the<br />

border rod.<br />

High-contour mattress: Measures<br />

9” – 13” thick. A mattress under 9”<br />

thick is considered “standard”; over<br />

13” thick is considered “custom.”<br />

High riser: Usually a frame or sofa<br />

with two mattresses of equal size<br />

without a backrest. The frame<br />

slides out with the lower bed and<br />

rises to form a full bed or two<br />

single beds.<br />

Hog ring: Metal ring used to<br />

secure the insulator and flange material<br />

to the innerspring unit. Takes<br />

its name from its similarity to the<br />

metal ring in a hog’s nose.<br />

Hourglass coils: Coils that taper<br />

inward from top to middle and outward<br />

from middle to bottom, thus<br />

resembling an hourglass in shape.<br />

Employed in bonnell and offset coil<br />

designs.<br />

Hybrid: Commonly used industry<br />

term for a mattress that combines<br />

an innerspring unit with specialty<br />

foams such as visco-elastic or latex.<br />

Ideal weight distribution: Equalization<br />

of support in such a way<br />

as to eliminate pressure points<br />

that cause discomfort resulting in<br />

tossing and turning. Best achieved<br />

with coil on coil construction and<br />

properly designed insulation and<br />

cushioning material.<br />

Innerspring unit construction (for<br />

mattresses): The spring construction<br />

used as the main support system<br />

inside an innerspring mattress.<br />

Some common types are: pocketed<br />

(see Marshall) and all metal (i.e.,<br />

bonnell, offset and continuous<br />

wire).<br />

Insulator: Any material used on top<br />

and bottom of an innerspring unit<br />

to prevent the upholstery layers<br />

from cupping down into the coils.<br />

Some common types are: a fiber<br />

pad, non-woven fabric, netting,<br />

wire mesh or foam pad.<br />

Knit: A basic polyester or nylon<br />

ticking fabric produced through a<br />

knitting process (tricot) rather than<br />

weaving. Designs are printed onto<br />

the surface.<br />

Lacing wire: Finer gauges of wire<br />

used to form helicals.<br />

Latex: A flexible foam created from<br />

a water dispersion of rubber, either<br />

from the rubber tree (natural latex)<br />

or a man-made, petroleum-based<br />

product (synthetic latex). Most<br />

latex used in mattresses today is


127<br />

a combination of natural and synthetic<br />

latex rubber.<br />

LFK: An unknotted offset coil with<br />

a cylindrical or columnar shape.<br />

Link fabric: A wire foundation for<br />

bedsprings, cots, studio couches,<br />

sofabed mechanisms and gliders.<br />

So called because the fabric is a<br />

succession of metal links.<br />

Marshall: A type of innerspring<br />

construction in which thin gauge,<br />

barrel-shaped, knotless coils are<br />

encased in fabric pockets. Also<br />

known as “pocketed coils.”<br />

Mattress: A manufactured product<br />

to sleep on, consisting of various<br />

resilient materials covered with an<br />

outer ticking. Comes from the Arabic<br />

term “matrah” meaning to throw<br />

down. Early Arabs traveled with<br />

their bedding and threw it down on<br />

the ground or floor at night.<br />

Memory: The ability of tempered<br />

steel, foam or some fabrics to<br />

return to their original state after<br />

being compressed or stretched.<br />

Mesh: Plastic netting generally<br />

stretched across the face of an<br />

innerspring unit as an insulator.<br />

Microcoils: A low-profile metal<br />

spring unit, typically with individually<br />

wrapped coils, used in the top<br />

comfort layers of a mattress.<br />

Molded foam core (for mattresses):<br />

A core made of flexible foam<br />

is made in molds and used as the<br />

main support system in a foam<br />

mattress.<br />

Mounting: Attachment of a box<br />

spring unit to a wood or metal<br />

frame.<br />

Needlepunched fabric: A manufacturing<br />

process for which high<br />

strength, lightweight, non-woven<br />

construction fabrics are produced.<br />

These fabrics are produced by<br />

garnetting fibers, entangling or<br />

inner-locking these fibers together<br />

by a series of needles and then<br />

mechanically bonding or fusing<br />

them together via heat to produce<br />

a fabric without glue or binders.<br />

Needlepunched pad: A manufacturing<br />

process used to produce<br />

insulator pads and non-woven<br />

fabrics whereby loose, garnetted<br />

fibers are inner-locked by a series<br />

of “needles.” This process usually<br />

requires additional bonding to<br />

keep the fibers in place.<br />

Offset coils: An hourglass type coil<br />

on which portions of the top and<br />

bottom convolutions have been<br />

flattened. In assembling the innerspring<br />

unit, these flat segments<br />

of wire are hinged together with<br />

helicals.<br />

Orthopedic: Generalized term to<br />

imply set gives proper postural<br />

alignment and support. Should not<br />

necessarily mean hard or board<br />

feeling. Proper support with a<br />

degree of comfort to contour to the<br />

body is best.<br />

Panel: The part of the ticking that<br />

constitutes the top sleep surface of<br />

a mattress, as well as the bottom<br />

of a mattress on a two-sided bed.


128<br />

Pedestal-type metal or wood bed<br />

frame: A low-profile bed frame<br />

with a solid pedestal base underneath<br />

each side of the frame,<br />

instead of legs.<br />

Pillow-top mattress: A mattress<br />

featuring a surface finishing treatment<br />

where a separate encasement<br />

of soft materials is attached<br />

to the entire surface on top of<br />

existing cover and upholstery.<br />

Plus 4 edge: Two border rods<br />

engineered with one inside of the<br />

other and designed so that they<br />

make the edge 4% firmer than<br />

the balance of the sleep surface<br />

to eliminate that “roll out of bed”<br />

feeling and edge sag.<br />

Pocketed coil: See Marshall.<br />

Polyurethane foam: See Urethane<br />

Foam.<br />

Print: A ticking fabric, which can be<br />

a woven or non-woven sheeting,<br />

commonly of synthetic fiber composition,<br />

on which a design has been<br />

printed.<br />

Quilting: The surface treatment in<br />

which the cover, foam and/or other<br />

fibers are sewn together, using<br />

various stitch patterns on quilting<br />

machinery, including scroll or<br />

panel quilters (single needle) and<br />

multi-needle quilters.<br />

Resilience: Surface liveliness and<br />

spring-back ability.<br />

Rollator test: An approximately<br />

230 lb., six-sided roller is passed<br />

across a sleep set to determine the<br />

structural strengths or weaknesses<br />

of the set and components (i.e.,<br />

foam or quilt failure, breaking of<br />

helicals and coils). The industry<br />

standard to duplicate the life of a<br />

mattress is 100,000 passes.<br />

Rollaway bed/cot: A portable metal<br />

bed/cot with a frame that folds<br />

in half with the mattress when not<br />

in use so it can be rolled away into<br />

a closet (or elsewhere) for compact<br />

storage.<br />

Sheeting: a woven or non-woven<br />

fabric other than knits that have a<br />

degree of sizing and are somewhat<br />

stiff.<br />

Side rail: A metal or wood rail,<br />

which hooks into the outside edges<br />

of a headboard and footboard<br />

to provide the support base for a<br />

foundation and mattress.<br />

Sisal: A product of the henequen<br />

plant formed into a pad and used<br />

as an insulator. Named after the.<br />

small port of Sisal in Yucatan.<br />

Slats: Narrow strips of wood used<br />

to support the coils in the box<br />

spring frame. Also used in a bedstead<br />

to support the box spring.<br />

Sleep Products Safety Council<br />

hangtag: Used voluntarily by<br />

bedding producers since 1987, the<br />

safety hangtag program provides<br />

critical consumer information about<br />

the safe use of sleep products.<br />

Manufacturers certify that they use<br />

the tag only on mattresses that<br />

meet the Federal Standard for the<br />

Flammability of Mattresses and<br />

Mattress Pads.The tag is available<br />

in a hangtag or permanent label.<br />

Smooth top: A plain surfaced<br />

mattress, neither tufted nor quilted.<br />

Also called button-free.<br />

Spring wire: Wire made from high<br />

carbon steel, characterized by<br />

toughness, strength and ductility.<br />

Typically furnished in 8 to 18 gauge<br />

for bedding industry applications.<br />

Steel unit construction (for box<br />

springs): The spring construction<br />

used as the main support system<br />

inside a box spring.<br />

Stitch bonded pad: See Fales Pad.<br />

Straightline deflection: Pertains to<br />

mattress innerspring construction<br />

and refers to the constant ratio<br />

between stress and strain, weight<br />

and movement. The benefit is<br />

that constant support is provided<br />

regardless of the weight applied.<br />

No bottoming out of soft spots.<br />

Basically it means that two people<br />

of unequal weight, sleeping on the<br />

same mattress, receive the same<br />

support.<br />

Stretch knit: A heavy-weight mattress<br />

ticking consisting of a top layer,<br />

bottom layer and filling material<br />

knitted together and intermittently<br />

stitched to keep the filling yarns<br />

stable.<br />

Super zoned box spring frame: A<br />

support, generally wood, attached<br />

longitudinally to the underside of<br />

a foundation for added support<br />

where the main body weight rests.<br />

Another important structural point<br />

is that the vertical slats are turned<br />

on edge for added strength. This<br />

is extremely important on queen<br />

sizes and for 4-poster beds where<br />

typically no center support is<br />

provided. Also known as a “center<br />

rail.”<br />

Tape: Fabric material that closes


over the rough-sewn edge where<br />

the top and bottom panels are<br />

joined to the border of a mattress<br />

or box spring.<br />

Tape edge: A specified type of<br />

sewing machine designed to stitch<br />

binding tape around the top and<br />

bottom edges of the mattress,<br />

joining the panels with the border<br />

and closing the mattress.<br />

Tempering: Heat treatment of<br />

wire to reduce brittleness. Accomplished<br />

by electric charge,<br />

oven heat or both. Also known as<br />

“stress relieved”.<br />

Ticking: Fabrics for covering mattresses<br />

and foundations. Common<br />

types include: stretch knits, woven<br />

damasks, knits and nonwovens.<br />

Torsion bars: A type of spring system<br />

used in box springs characterized<br />

by square-shaped wire forms.<br />

Trundle bed: A low bed that is<br />

rolled under a larger bed. In<br />

some constructions, the lower bed<br />

springs up to form a full bed or two<br />

single beds as in a high riser.<br />

Tufting: Consists of passing twine,<br />

cords or tape vertically through<br />

the mattress from top to bottom,<br />

knotting and securing the loops<br />

thus formed with tufts, buttons, or<br />

lacing. The purpose is to hold the<br />

mattress filling in place.<br />

Uniflex grid: A steel wire grid used<br />

to bridge the “mouth” of the coils<br />

on an innerspring unit to prevent<br />

“pocketing” of insulation down into<br />

the coil and to eliminate “coil feel.”<br />

Also helps to distribute the body<br />

weight of a person.<br />

Urethane foam: Synthetic (chemically<br />

foamed) flexible urethane<br />

used for mattress cores and as a<br />

cushioning material. As a core, it’s<br />

the main support system. Generic<br />

term covering both polyester and<br />

polyether foams.<br />

Ventilator: Metal or plastic screens<br />

attached to the sides and sometimes<br />

the ends of mattresses to<br />

permit the passage of air. Unnecessary<br />

with normal high quality<br />

materials used today, except for<br />

hospital type mattresses with wetproof<br />

covers.<br />

Visco-elastic foam: Also known<br />

as “memory foam.” Slow recovery<br />

urethane foams that are temperature<br />

sensitive. They conform to<br />

the body and distribute pressure<br />

according to body heat and dynamics.<br />

Waterbed: A sleep system<br />

employing a water-filled vinyl<br />

bladder as its primary support<br />

system. Original models relied on<br />

rigid framing to contain the vinyl<br />

components and were known as a<br />

“hardside”. Newer styles consist<br />

of vinyl components (bladder and<br />

liner) typically encased in foam and<br />

made to look like a conventional<br />

mattress, usually paired with a<br />

regular upholstered foundation.<br />

Also called a “softside” waterbed.<br />

All versions are sometimes referred<br />

to as “flotation beds.”<br />

Welded grid top: Basic wire<br />

welded into a lattice to which box<br />

spring coils, formed wire or modules<br />

are fastened. Offers even<br />

weight distribution, yet allows<br />

some flex and give.<br />

129<br />

Wood bed: A bed with a headboard<br />

and footboard made of<br />

wood, having side rails of wood or<br />

metal that support the foundation<br />

and mattress.<br />

Wood frame (for box springs): The<br />

wood frame in a box spring on<br />

which the spring construction is<br />

mounted.<br />

Woven stripe: A once ubiquitous<br />

woven ticking with colored stripes.<br />

The style was referred to as “ACA”,<br />

the traditional designation for<br />

the 8 oz. blue- and white-striped<br />

ticking that has mostly fallen out of<br />

favor and is seldom produced.


P: +90.224 443 46 28 - 29 F: +90.224 441 99 90 Nilüfer Bursa TURKEY info@elektroteks.com.tr

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