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News<br />

EU project seeks to improve<br />

sustainability in aviation industry<br />

Modern aircraft are made from synthetic, non-renewable<br />

materials. Many of these are composites such as carbon and<br />

glass-fibre-reinforced plastics that are man-made through<br />

energy-intense processes.<br />

To improve the sustainability of the aviation industry,<br />

researchers are investigating renewable and recycled<br />

materials to replace such composites. However, biobased<br />

and recycled alternatives must meet the strict requirements<br />

required for safe and efficient flight.<br />

The EU-funded ECO-COMPASS project has identified<br />

potential bio-sourced and recycled materials that can be<br />

developed into eco-friendly composites for aircraft. Fibre<br />

reinforcements are used throughout aircraft and can<br />

contribute more than half of their structural mass.<br />

The project team set out to look for alternative materials<br />

to create fibre reinforcements in planes and found that<br />

biobased fibres from plants and recycled carbon fibres have<br />

great potential. The team has also developed a biobased resin<br />

system that has promising properties for a range of in-aircraft<br />

applications.<br />

“The bio-materials, recycled carbon fibres and bio-resins<br />

should be suitable for use in the secondary structure and<br />

interior of aircraft,” says project coordinator Jens Bachmann<br />

of the German Aerospace Center (DLR, Deutsches Zentrum<br />

für Luft- und Raumfahrt). “They typically require less energy<br />

to produce than the materials used at present.”<br />

Collaboration with China<br />

Key to the success of this project is the collaboration with<br />

researchers in China and industrial partners such as Airbus<br />

and Comac. By working together on a global scale, experts are<br />

combining their knowledge and expertise so that sustainable<br />

composites will be available to the aviation industry globally.<br />

“The aviation industry continues to grow worldwide – global<br />

partnerships help us share knowledge and make rapid<br />

improvements to technologies,” notes Bachmann. “This<br />

collaboration has helped us learn more about fibres grown in<br />

China, such as ramie, that could be a good alternative to flax<br />

which is a standard fibre grown and used in Europe.<br />

“Now, we are improving their properties by combining<br />

Chinese expertise in materials development with European<br />

expertise in modelling and simulation.”<br />

Identifying the materials to develop<br />

In future, the composite materials identified and developed<br />

during this project could become a part of planes in the<br />

form of interior panelling, gear doors, winglets and other<br />

secondary structures. Initial results have shown that biobased<br />

composites made from flax and ramie plant fibres have the<br />

potential to be used in natural-fibre-reinforced plastics for<br />

aviation.<br />

In addition, the Sino-European team is developing a new<br />

biobased epoxy resin made from rosin derivatives obtained<br />

from conifer plants. It is likely that this technique of embedding<br />

natural fibres into the resin will enable one component of<br />

the fibre-reinforced composite to be replaced with biobased<br />

constituents.. MT<br />

tinyurl.com/biocomposites-aviation<br />

United Caps added bio-PE caps to its portfolio<br />

UNITED CAPS, an international manufacturer of caps and closures, has announced it is making significant progress on its<br />

growth initiatives.<br />

The company has completed an extension of its R&D facility in Messia, France, to meet the demands of business growth and<br />

deliver faster time to market for customers. It also recently acquired Spanish closures company Embalatap and has added<br />

bioplastics-based GREENER closures sourced from sugar cane and new anti-counterfeiting measures to its portfolio.<br />

In pursuit of more environmentally sustainable solutions, Uited Caps has collaborated with<br />

Braskem to deliver eco-friendly United Caps Greener bio-sourced plastic caps and closures<br />

made from sugar cane as an addition to the United Caps product portfolio.<br />

"We already have added bioplastics-based products to our portfolio: such as the victoria<br />

closure, a 30/25 screw closure designed for still drinks; and the Proflat Seal, ideal for dairy<br />

products and still drinks," said Benoit Henckes, CEO of United Caps. "These are being warmly<br />

received by our customers, and we expect their availability to drive new customer interest<br />

as well."<br />

www.unitedcaps.com<br />

generic photo<br />

8 bioplastics MAGAZINE [<strong>04</strong>/18] Vol. 13

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