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issue 02/2021

Highlights: Injection Moulding Basics: Mass Balance

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New world-scale<br />

plastic-to-plastic<br />

molecular recycling facility<br />

Recycling<br />

Eastman Chemical Company Board Chair and CEO<br />

Mark Costa and Tennessee Governor Bill Lee recently<br />

announced the company's plans to build one of the<br />

world's largest plastic-to-plastic molecular recycling facilities<br />

at its site in Kingsport, Tenn., USA. Through methanolysis,<br />

this world-scale facility will convert polyester waste<br />

that often ends up in landfills and waterways into durable<br />

products, creating an optimized circular economy. Over<br />

the next two years, the company will invest approximately<br />

USD 250 million in the facility, which will support Eastman's<br />

commitment to addressing the global waste crisis and to<br />

mitigating challenges created by climate change, while also<br />

creating value for its stakeholders.<br />

Utilizing the company's polyester renewal technology, the<br />

new facility will use over 100,000 tonnes of plastic waste<br />

that cannot be recycled by current mechanical methods to<br />

produce premium, high-quality speciality plastics made with<br />

recycled content. This process of using plastic waste as the<br />

main feedstock is a true material-to-material solution and<br />

will not only reduce the company's use of fossil feedstocks<br />

but also reduce its greenhouse gas emissions by 20–30 %<br />

relative to fossil feedstocks.<br />

"Eastman has been a leader in the materials sector for<br />

over 100 years and continues to be a valued partner to our<br />

state," said Governor Lee. "I'd like to thank the company<br />

for investing in Kingsport and its highly skilled workforce,<br />

and for focusing on innovative technology that enhances the<br />

quality of life for people not just in Tennessee, but around<br />

the world."<br />

Eastman was one of the pioneers in developing<br />

methanolysis technology at a commercial scale and has<br />

more than three decades of expertise in this innovative<br />

recycling process. Eastman's experience with methanolysis<br />

makes it uniquely qualified to be a leader in delivering<br />

this solution at a commercial scale. Polyester renewal<br />

technology will be an especially impactful solution, as lowquality<br />

polyester waste that cannot be mechanically recycled<br />

and would typically be diverted to landfills, incineration, or<br />

end up in the environment can instead be recycled into<br />

high-quality polyesters suitable for use in a variety of enduse<br />

durable applications.<br />

"While today's announcement is an important step, it<br />

is just part of the company's overall circular economy<br />

strategy," said Costa. He added that Eastman is actively<br />

working on the next steps forward with its circular economy<br />

initiatives including partnerships and direct investments in<br />

Europe.<br />

This facility, which is expected to be mechanically<br />

complete by year-end 2<strong>02</strong>2, will contribute to the company<br />

achieving its ambitious sustainability commitments for<br />

addressing the plastic waste crisis, which includes recycling<br />

more than 230,000 tonnes of plastic waste annually by 2030<br />

via molecular recycling technologies. The company has<br />

committed to recycling more than 115,000 tonnes of plastic<br />

waste annually by 2<strong>02</strong>5. AT<br />

www.eastman.com<br />

bioplastics MAGAZINE [<strong>02</strong>/21] Vol. 16 45

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