25.09.2023 Views

Issue 05/2023

Highlights Fibres / Textiles Polyurethane / Elastomers

Highlights
Fibres / Textiles
Polyurethane / Elastomers

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

Cellulose nano fibres –<br />

a smooth additive<br />

The next big event, the FAKUMA (Friedrichshafen,<br />

Germany) is just around the corner and Asahi Kasei<br />

(Tokyo, Japan) will present, among other things, their<br />

cellulose nano fibre (CNF). Renewable Carbon Plastics talked<br />

to Tomofumi Maekawa, General Manager XRP Development<br />

Project at Asahi Kasei’s Sustainable Polymers Laboratory,<br />

about the material. “The material is derived from cotton linter,<br />

a by-product of the cotton yield, which is usually considered<br />

as a waste material. We only use cotton linter which is already<br />

GRS-certified or in the process of acquiring the certification”,<br />

said Maekawa. “CNF is generated from fibrillated pulp.<br />

Going down to the nanoscopic scale makes our fibre boast<br />

high strength and elasticity, in addition to its lightweight”.<br />

One field of application is to replace glass fibre, as the<br />

material shows a reinforcing effect when used in small<br />

amounts while being lighter than glass fibre. “Naturally,<br />

we aim for glass fibre replacement in plastic compounds.<br />

Since our CNF is a very soft material, it is suitable for sliding<br />

part applications as a filler that does not damage the mating<br />

material. It also shows less material degradation in the<br />

recycling process than glass fibres, which is another added<br />

value”, comments Maekawa. “There is a broad range of<br />

possible applications. One is, for example, in gears and other<br />

moving parts, which can benefit from CNF’s outstanding<br />

sliding properties. Due to its thixotropic behaviour, it also<br />

features a unique viscosity, making it suitable for 3D printing<br />

applications. Compared to other additives, CNF contributes<br />

to a smoother surface appearance after the printing process”.<br />

In Table 1 you can see some of the technical data for<br />

CNF when used with PA6. The table shows reinforced PA6<br />

with 10 % CNF content, as well as reinforced PA6 with<br />

15 % GF content. PA6/CNF10 % shows a high stiffness and<br />

low specific gravity. Compared to PA6/GF15 % the specific<br />

flexural modulus is 7 % higher.<br />

Tensile modulus retention rate / %<br />

Another potentially added value is its biodegradability,<br />

which makes it a great additive for biodegradable applications.<br />

The biodegradability is not certified yet, but Asahi Kasei is<br />

currently considering the certification of their CNF material.<br />

“CNF is a great material, not only does it offer a broader<br />

range of outstanding properties, compared to standard filler<br />

materials, but it also shows a superior recyclability with less<br />

material degradation”, Maekawa concludes.<br />

You can find Asahi Kasei at booth 5319, in Hall B5 during<br />

the Fakuma <strong>2023</strong> (from 17 to 21 October). AT<br />

120<br />

100<br />

www.asahi-kasei.com<br />

80<br />

60<br />

40<br />

20<br />

0<br />

Properties of 100% recycled material<br />

★Tensile modulus retention rate of PA6/CNF10%<br />

materials after 5 times 100% recycle is 92%.<br />

PA/GF15%<br />

Tensile modulus retention after using<br />

100 % regrind (5 cycles).<br />

PA/CNF10%<br />

0 1 2 3 4 5<br />

Times of using 100% regrind<br />

Fibres / Textiles<br />

Items Method Condition unit PA6_CNF10% PA6_GF15%<br />

Specific gravity (ρ) ISO 1183 23°C ― g/cm 3 1.16 1.25<br />

Equilibrium water<br />

absorption<br />

ISO 1110<br />

similar<br />

Table 1: PA/CNF10 % Datasheet. Current development data may change without<br />

notification. The data stated are measured values, not guaranteed values.<br />

23°C / 50%RH % 2.6 2.4<br />

Tensile Strength (TS) ISO 527 23°C<br />

DRY<br />

95 110<br />

MPa<br />

WET 63<br />

70<br />

Tensile Modulus (TM) ISO 527 23°C DRY MPa 5,800 5,300<br />

Tensile Elongation (TE) ISO 527 23°C<br />

DRY<br />

3 3<br />

%<br />

WET 15 15<br />

Flexural Strength (FS) ISO 178 23°C<br />

DRY<br />

135 190<br />

MPa<br />

WET 60 100<br />

Flexural Modulus (FM)<br />

ISO 178 23°C DRY<br />

5,000 5,000<br />

MPa<br />

ISO 178 23°C WET 2,500 2,800<br />

ISO 178 80°C DRY MPa 1,700 1,950<br />

Specific Flexural Modulus ( 3 √FM/ρ) 23°C DRY MPa 14.7 13.7<br />

Molding Condition: Compliant with ISO 294<br />

Test piece: ISO 20753 type A1<br />

Mold temp.=80<br />

WET condition : 23°C, 50%RH<br />

bioplastics MAGAZINE | Renewable Carbon Plastics [<strong>05</strong>/23] Vol. 18<br />

27

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!