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pedestal steerer - L-36 Fleet

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ds4t.n PULL-WbL STEERING SYSTEMS<br />

PULL-PULL INSTALLATION INSTRUCTIONS<br />

This section of the catalog has been designed to assist the in-<br />

staller with the proper layout, adjustment, and installation of this<br />

equipment. Please read this carefully, and go over all of the many<br />

drawings with the idea that each one will contribute to the end<br />

design and layout.<br />

1. Unpack everything and layout on the floor the basic arrangement<br />

of the system. ~akesure you fully understand the use-of<br />

all components and their position within the system.<br />

2. Locate and fasten the <strong>steerer</strong> in place, be it Pedestal or Bulkhead.<br />

Place the appropriate conduit holding method in place<br />

underthe <strong>steerer</strong> and attach the conduit to it. Make sure that the<br />

holding device is far enough from the <strong>steerer</strong> to allow the roller<br />

chain to travel its full length without the chain ends hitting the<br />

conduit, (usually 65 degrees to 85 degrees Rudder Travel).<br />

3. Place the Quadrant or Radial Drive on the rudder post in a location<br />

where the conduit can be aimed directly at the proper<br />

groove.This adjustment can be assisted by using a3!s inch wood<br />

dowel or equivalent. Place it in the groove and aim it from the<br />

centerline of the boat to theappropriateattachment point of the<br />

conduit. In the case of Radial Drive, the two conduits can be<br />

within afew inchesof each otheras long as they lead in astraight<br />

line to the groove.<br />

Make sure that the correct lead is going to the correct side of<br />

the QuadrantlRadial to get directional steering. Keep the conduit<br />

bends as generous as possible with no less than an 8 inch radius.<br />

4. With the system in place install thewireand chain in the<strong>steerer</strong><br />

and conduit. Place an adequate amount of the Figure 827 Lubricant<br />

on the wire as it is slid into place. Make sure the wire is precleaned<br />

of grit and that the end has no wire burrs that could<br />

damage the inside of the conduit. Fasten the wire to the Figure<br />

618 Takeup Eye and tighten so the chain is centered as the rudder<br />

points dead ahead.<br />

MAINTENANCE<br />

1. The roller Chain should be oiled (not greased), the <strong>steerer</strong> bear-<br />

ings oiled if bronze and greased if Needle Bearings.<br />

2. Although theTeflon grease is "trapped" within theconduit, the<br />

wire is out of sight and should be inspected at least oncea year<br />

and re-lubricated more often if the boat is contemplating an off-<br />

shore or lona distance cruise. After five years the wire should be<br />

replaced an; the old wire kept for spares if it is in useable form.<br />

The steering is the one piece of machinery used all of the time<br />

that the boat is away from thedock. Most of the "horrorstories"<br />

that are heard regarding <strong>steerer</strong>s is one of unfamiliarity of the<br />

system combined with lack of maintenance. With a well designed,<br />

well maintained <strong>steerer</strong> the boat should be a lea sure to all.<br />

USING FIG 827 TEFLON i,<br />

LUBRICANT "-&,<br />

I I/ '<br />

NOTE: At all times make sure that the entire assembly is tight, all<br />

screws and bolts are well fastened down and all parts are<br />

well aligned and that the cable; is well lubricated.<br />

PULL-PULL STEERING ASSEMBLIES<br />

ORDERING INFORMATION<br />

Edson<br />

.f,,/ Edson has designed a number of special fittings for use with the For sheaves and wire we recommend Xs inch 7 x 19 Fig. 634 Wire<br />

Pull-Pull systems. For ease of selection we have noted the conduit and 4 inch sheaves for boats to about 38 feet, and 1h inch 7 x 19<br />

itself and then divided up the fittings as to Wheel End and Rudder wire with 6 inch sheaves for larger boats. For rudder loads or unus-<br />

Post End of the system.The conduit and wire rope can be easily cut ual design configuration you must consult your Naval Architect.<br />

so estimate a little extra length when ordering. As shown here you For sizing of the system check the appropriate <strong>pedestal</strong> and bulk-<br />

can purchase long lengths of conduit and a number of end fittings head pages of this catalog (the deisgn criteria shown on these<br />

and design your own system right on the boat. charts likewise applies to a Pull-Pull system).<br />

FIG.797.SIZEl<br />

PulllPull Conduit Assembly. Length is measured from end to<br />

end of the conduit itself. Comes equipped with two end fittings<br />

with clamps ready to screw on to the conduit. Two lengths of<br />

conduits are required for necessary wire and fittings, see the<br />

cable and chain fitting page.<br />

A @Minimum<br />

i / 8"120.3cm Radius<br />

IG. 854. SIZE 250<br />

FIG. 854 Conduit End Fittings with<br />

FIG.853-SIZE250 P.iamnc ,., snd ,., t ,rluts. Two<br />

PulllPull Conduit Only. Same as above except in COMPLETE required per Conduit.<br />

lona lenaths. Stocked bv Edson in reel but avail- Order a supply to go<br />

able in one foot increments. 13 oz. per ft. 3/4" OD ~1d.853<br />

with the Fia853 Conduit.<br />

(.23k per 30 cm 18.75mm OD). Molded ~e?con.<br />

FIG. 841 - SlZE 2<br />

Drop Conduit Bracket - The 4 bolt<br />

holes match the <strong>pedestal</strong> base. Drops<br />

the conduit ends 2" below the cockpit<br />

floor - more if blocked down.<br />

Makes it easy to feed<br />

the wire down and to<br />

lubricate the<br />

system. Wt. 1 Ib.<br />

0<br />

STEERING WHEEL END. 1 RUDDERPOST END<br />

FIG. 825 - SIZE 1<br />

FlG.825 Internal Conduit Bracket - Mounts within<br />

the <strong>pedestal</strong> base to allow conduit to hug<br />

the bottom of the cockpit floor. Must be<br />

used with 8 inch<br />

Quadrant or radial Grive<br />

to prevent steering chain<br />

form overriding. Wt. 7.5<br />

ozs.13.38k aluminum.<br />

FIG. 798 - SIZE 2<br />

Flat Conduit Plate - Holds 2<br />

Conduit ends under either a<br />

<strong>pedestal</strong> or cockpit floor. Wt. 1<br />

lb.145k Plated Steel.<br />

FIG. 798<br />

FIG. 799 SIZE 2<br />

Right Angle Bracket - Mounts<br />

chain length below a Bulkhead<br />

Steerer. Easy anchoring point<br />

for both conduits. Wt. 6.5 02s.<br />

2.93k aluminum.<br />

FIG. 824. SlZE 17<br />

Bracket with Rudder Stop. For best align-<br />

ment, the bracket must be mounted paralel<br />

to the quadrant face. The stop must fit<br />

squarely on the solid part of the quadrant;<br />

not the web of the quadrant. 3 lbs.11.35k<br />

c!a<br />

FIG. 847 - SlZE 4 or 6<br />

Flat Conduit ldler -<br />

Aluminum with Bra<br />

2 oz.1.952k.<br />

Size 6" - Bronz<br />

with Bronze<br />

Sheave 5 lbs.<br />

5 oz.12.38k.<br />

FIG. 840 - SIZE 4 or 6<br />

Upright Conduit ldler<br />

- Comes with pre-<br />

drilled pivot point for<br />

ease of alignment of<br />

sheaves with quadrant<br />

radius. conduit<br />

threads into the end<br />

of the casting.<br />

Size 4" - Aluminum<br />

with Brass Sheave 2<br />

Ibs.l.9k.<br />

Size 6" - Bronze with<br />

Bronze Sheave 5 Ibs.,<br />

2.5 oz.12.31 k.<br />

FIG. 827 -SIZE 4 Lubricant - A 4 ounce jar of<br />

inert base oils (non-petroleum)<br />

combined with Teflon. This is<br />

the very best available for<br />

Gonduit lubrication.<br />

FIG. 827 -SIZE 75 Applicator Tube of above<br />

lubricant, 3/4 OZ.

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