You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
ds4t.n PULL-WbL STEERING SYSTEMS<br />
PULL-PULL INSTALLATION INSTRUCTIONS<br />
This section of the catalog has been designed to assist the in-<br />
staller with the proper layout, adjustment, and installation of this<br />
equipment. Please read this carefully, and go over all of the many<br />
drawings with the idea that each one will contribute to the end<br />
design and layout.<br />
1. Unpack everything and layout on the floor the basic arrangement<br />
of the system. ~akesure you fully understand the use-of<br />
all components and their position within the system.<br />
2. Locate and fasten the <strong>steerer</strong> in place, be it Pedestal or Bulkhead.<br />
Place the appropriate conduit holding method in place<br />
underthe <strong>steerer</strong> and attach the conduit to it. Make sure that the<br />
holding device is far enough from the <strong>steerer</strong> to allow the roller<br />
chain to travel its full length without the chain ends hitting the<br />
conduit, (usually 65 degrees to 85 degrees Rudder Travel).<br />
3. Place the Quadrant or Radial Drive on the rudder post in a location<br />
where the conduit can be aimed directly at the proper<br />
groove.This adjustment can be assisted by using a3!s inch wood<br />
dowel or equivalent. Place it in the groove and aim it from the<br />
centerline of the boat to theappropriateattachment point of the<br />
conduit. In the case of Radial Drive, the two conduits can be<br />
within afew inchesof each otheras long as they lead in astraight<br />
line to the groove.<br />
Make sure that the correct lead is going to the correct side of<br />
the QuadrantlRadial to get directional steering. Keep the conduit<br />
bends as generous as possible with no less than an 8 inch radius.<br />
4. With the system in place install thewireand chain in the<strong>steerer</strong><br />
and conduit. Place an adequate amount of the Figure 827 Lubricant<br />
on the wire as it is slid into place. Make sure the wire is precleaned<br />
of grit and that the end has no wire burrs that could<br />
damage the inside of the conduit. Fasten the wire to the Figure<br />
618 Takeup Eye and tighten so the chain is centered as the rudder<br />
points dead ahead.<br />
MAINTENANCE<br />
1. The roller Chain should be oiled (not greased), the <strong>steerer</strong> bear-<br />
ings oiled if bronze and greased if Needle Bearings.<br />
2. Although theTeflon grease is "trapped" within theconduit, the<br />
wire is out of sight and should be inspected at least oncea year<br />
and re-lubricated more often if the boat is contemplating an off-<br />
shore or lona distance cruise. After five years the wire should be<br />
replaced an; the old wire kept for spares if it is in useable form.<br />
The steering is the one piece of machinery used all of the time<br />
that the boat is away from thedock. Most of the "horrorstories"<br />
that are heard regarding <strong>steerer</strong>s is one of unfamiliarity of the<br />
system combined with lack of maintenance. With a well designed,<br />
well maintained <strong>steerer</strong> the boat should be a lea sure to all.<br />
USING FIG 827 TEFLON i,<br />
LUBRICANT "-&,<br />
I I/ '<br />
NOTE: At all times make sure that the entire assembly is tight, all<br />
screws and bolts are well fastened down and all parts are<br />
well aligned and that the cable; is well lubricated.<br />
PULL-PULL STEERING ASSEMBLIES<br />
ORDERING INFORMATION<br />
Edson<br />
.f,,/ Edson has designed a number of special fittings for use with the For sheaves and wire we recommend Xs inch 7 x 19 Fig. 634 Wire<br />
Pull-Pull systems. For ease of selection we have noted the conduit and 4 inch sheaves for boats to about 38 feet, and 1h inch 7 x 19<br />
itself and then divided up the fittings as to Wheel End and Rudder wire with 6 inch sheaves for larger boats. For rudder loads or unus-<br />
Post End of the system.The conduit and wire rope can be easily cut ual design configuration you must consult your Naval Architect.<br />
so estimate a little extra length when ordering. As shown here you For sizing of the system check the appropriate <strong>pedestal</strong> and bulk-<br />
can purchase long lengths of conduit and a number of end fittings head pages of this catalog (the deisgn criteria shown on these<br />
and design your own system right on the boat. charts likewise applies to a Pull-Pull system).<br />
FIG.797.SIZEl<br />
PulllPull Conduit Assembly. Length is measured from end to<br />
end of the conduit itself. Comes equipped with two end fittings<br />
with clamps ready to screw on to the conduit. Two lengths of<br />
conduits are required for necessary wire and fittings, see the<br />
cable and chain fitting page.<br />
A @Minimum<br />
i / 8"120.3cm Radius<br />
IG. 854. SIZE 250<br />
FIG. 854 Conduit End Fittings with<br />
FIG.853-SIZE250 P.iamnc ,., snd ,., t ,rluts. Two<br />
PulllPull Conduit Only. Same as above except in COMPLETE required per Conduit.<br />
lona lenaths. Stocked bv Edson in reel but avail- Order a supply to go<br />
able in one foot increments. 13 oz. per ft. 3/4" OD ~1d.853<br />
with the Fia853 Conduit.<br />
(.23k per 30 cm 18.75mm OD). Molded ~e?con.<br />
FIG. 841 - SlZE 2<br />
Drop Conduit Bracket - The 4 bolt<br />
holes match the <strong>pedestal</strong> base. Drops<br />
the conduit ends 2" below the cockpit<br />
floor - more if blocked down.<br />
Makes it easy to feed<br />
the wire down and to<br />
lubricate the<br />
system. Wt. 1 Ib.<br />
0<br />
STEERING WHEEL END. 1 RUDDERPOST END<br />
FIG. 825 - SIZE 1<br />
FlG.825 Internal Conduit Bracket - Mounts within<br />
the <strong>pedestal</strong> base to allow conduit to hug<br />
the bottom of the cockpit floor. Must be<br />
used with 8 inch<br />
Quadrant or radial Grive<br />
to prevent steering chain<br />
form overriding. Wt. 7.5<br />
ozs.13.38k aluminum.<br />
FIG. 798 - SIZE 2<br />
Flat Conduit Plate - Holds 2<br />
Conduit ends under either a<br />
<strong>pedestal</strong> or cockpit floor. Wt. 1<br />
lb.145k Plated Steel.<br />
FIG. 798<br />
FIG. 799 SIZE 2<br />
Right Angle Bracket - Mounts<br />
chain length below a Bulkhead<br />
Steerer. Easy anchoring point<br />
for both conduits. Wt. 6.5 02s.<br />
2.93k aluminum.<br />
FIG. 824. SlZE 17<br />
Bracket with Rudder Stop. For best align-<br />
ment, the bracket must be mounted paralel<br />
to the quadrant face. The stop must fit<br />
squarely on the solid part of the quadrant;<br />
not the web of the quadrant. 3 lbs.11.35k<br />
c!a<br />
FIG. 847 - SlZE 4 or 6<br />
Flat Conduit ldler -<br />
Aluminum with Bra<br />
2 oz.1.952k.<br />
Size 6" - Bronz<br />
with Bronze<br />
Sheave 5 lbs.<br />
5 oz.12.38k.<br />
FIG. 840 - SIZE 4 or 6<br />
Upright Conduit ldler<br />
- Comes with pre-<br />
drilled pivot point for<br />
ease of alignment of<br />
sheaves with quadrant<br />
radius. conduit<br />
threads into the end<br />
of the casting.<br />
Size 4" - Aluminum<br />
with Brass Sheave 2<br />
Ibs.l.9k.<br />
Size 6" - Bronze with<br />
Bronze Sheave 5 Ibs.,<br />
2.5 oz.12.31 k.<br />
FIG. 827 -SIZE 4 Lubricant - A 4 ounce jar of<br />
inert base oils (non-petroleum)<br />
combined with Teflon. This is<br />
the very best available for<br />
Gonduit lubrication.<br />
FIG. 827 -SIZE 75 Applicator Tube of above<br />
lubricant, 3/4 OZ.