10 years' success in the Middle Kingdom - Sick
10 years' success in the Middle Kingdom - Sick
10 years' success in the Middle Kingdom - Sick
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The ICR 850 2-D reader checks whe<strong>the</strong>r <strong>the</strong> product and wrappers match<br />
SICK <strong>in</strong>sight 2/2004<br />
2-D read<strong>in</strong>g devices check medical products Applications 21<br />
Check<strong>in</strong>g 2-D batch numbers with <strong>the</strong> ICR 850 data matrix reader<br />
Seamless identification of sutures<br />
ICR 850 data matrix readers at medical product manufacturer Ethicon,<br />
<strong>in</strong> Norderstedt, ensure that <strong>the</strong> wrappers match <strong>the</strong> products and that<br />
<strong>the</strong>re are no product mix-ups.<br />
>> Ethicon, a <strong>10</strong>0% subsidiary of <strong>the</strong><br />
US Johnson & Johnson Group, employs<br />
about 2,<strong>10</strong>0 personnel. Every year, <strong>in</strong><br />
addition to 150 million surgical needles,<br />
<strong>the</strong>y also produce 130 m. metres<br />
of surgical sutures on <strong>the</strong> modern production<br />
plant – that’s three times <strong>the</strong><br />
length of <strong>the</strong> Equator. Safety aspects,<br />
quality requirements, and <strong>the</strong> track<strong>in</strong>g<br />
of every production batch necessitate<br />
<strong>10</strong>0% check<strong>in</strong>g of <strong>the</strong> sutures dur<strong>in</strong>g<br />
<strong>the</strong> packag<strong>in</strong>g process on <strong>the</strong> foil l<strong>in</strong>es.<br />
Batch numbers <strong>in</strong> data<br />
matrix code<br />
Dur<strong>in</strong>g pack<strong>in</strong>g, <strong>the</strong> suture material<br />
is laid <strong>in</strong> a cavity – a type of shell.<br />
Before <strong>the</strong> wrapper with <strong>the</strong> product <strong>in</strong>formation<br />
is attached, ICR 850 units<br />
read <strong>the</strong> data matrix code on <strong>the</strong> prod-<br />
uct. The cod<strong>in</strong>g conta<strong>in</strong>s part of <strong>the</strong><br />
batch number that is now compared<br />
with <strong>the</strong> current order code. If <strong>the</strong> two<br />
codes match, <strong>the</strong> wrapper with <strong>the</strong><br />
product <strong>in</strong>formation is attached. This<br />
check ensures that any product mix-up<br />
on <strong>the</strong> pack<strong>in</strong>g l<strong>in</strong>e is detected <strong>in</strong> good<br />
time and reliably prevents use of <strong>the</strong><br />
wrong wrapper.<br />
Matchcode, Profibus,<br />
visualisation<br />
The ICR 850 is not just a reliable solution<br />
here, but also a particularly userfriendly<br />
one. For example, at <strong>the</strong> start<br />
of a pack<strong>in</strong>g order <strong>the</strong> appropriate order<br />
matchcode is automatically taught<strong>in</strong><br />
at <strong>the</strong> code reader – <strong>the</strong> ICR 850<br />
is thus promptly ready for operation<br />
with maximum flexibility. The devices<br />
are connected to <strong>the</strong> mach<strong>in</strong>e PLC via<br />
CDM 420 fieldbus gateways with<br />
Profibus. The use of this proven functional<br />
module ensures smooth data exchange<br />
right from <strong>the</strong> start. Dur<strong>in</strong>g<br />
operation, a wide variety of ICR 850<br />
read and process <strong>in</strong>formation is displayed<br />
on an <strong>in</strong>dustrial PC. Teach-<strong>in</strong>,<br />
matchcodes, read codes, no reads,<br />
error messages and numerous evaluations<br />
can be read by <strong>the</strong> mach<strong>in</strong>e<br />
operator <strong>in</strong> situ.<br />
The ICR 850 – <strong>the</strong> “seamless” identification<br />
solution that is not just for surgical<br />
suture material.<br />
<strong>in</strong>sightLINK<br />
You can obta<strong>in</strong> fur<strong>the</strong>r product <strong>in</strong>formation<br />
with <strong>the</strong> attached card under:<br />
INFO 2<strong>10</strong><br />
or on <strong>the</strong> Internet at:<br />
www.sick.de/<strong>in</strong>sight/en<br />
More about <strong>the</strong> customer:<br />
www.ethicon.com