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10 years' success in the Middle Kingdom - Sick

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The ICR 850 2-D reader checks whe<strong>the</strong>r <strong>the</strong> product and wrappers match<br />

SICK <strong>in</strong>sight 2/2004<br />

2-D read<strong>in</strong>g devices check medical products Applications 21<br />

Check<strong>in</strong>g 2-D batch numbers with <strong>the</strong> ICR 850 data matrix reader<br />

Seamless identification of sutures<br />

ICR 850 data matrix readers at medical product manufacturer Ethicon,<br />

<strong>in</strong> Norderstedt, ensure that <strong>the</strong> wrappers match <strong>the</strong> products and that<br />

<strong>the</strong>re are no product mix-ups.<br />

>> Ethicon, a <strong>10</strong>0% subsidiary of <strong>the</strong><br />

US Johnson & Johnson Group, employs<br />

about 2,<strong>10</strong>0 personnel. Every year, <strong>in</strong><br />

addition to 150 million surgical needles,<br />

<strong>the</strong>y also produce 130 m. metres<br />

of surgical sutures on <strong>the</strong> modern production<br />

plant – that’s three times <strong>the</strong><br />

length of <strong>the</strong> Equator. Safety aspects,<br />

quality requirements, and <strong>the</strong> track<strong>in</strong>g<br />

of every production batch necessitate<br />

<strong>10</strong>0% check<strong>in</strong>g of <strong>the</strong> sutures dur<strong>in</strong>g<br />

<strong>the</strong> packag<strong>in</strong>g process on <strong>the</strong> foil l<strong>in</strong>es.<br />

Batch numbers <strong>in</strong> data<br />

matrix code<br />

Dur<strong>in</strong>g pack<strong>in</strong>g, <strong>the</strong> suture material<br />

is laid <strong>in</strong> a cavity – a type of shell.<br />

Before <strong>the</strong> wrapper with <strong>the</strong> product <strong>in</strong>formation<br />

is attached, ICR 850 units<br />

read <strong>the</strong> data matrix code on <strong>the</strong> prod-<br />

uct. The cod<strong>in</strong>g conta<strong>in</strong>s part of <strong>the</strong><br />

batch number that is now compared<br />

with <strong>the</strong> current order code. If <strong>the</strong> two<br />

codes match, <strong>the</strong> wrapper with <strong>the</strong><br />

product <strong>in</strong>formation is attached. This<br />

check ensures that any product mix-up<br />

on <strong>the</strong> pack<strong>in</strong>g l<strong>in</strong>e is detected <strong>in</strong> good<br />

time and reliably prevents use of <strong>the</strong><br />

wrong wrapper.<br />

Matchcode, Profibus,<br />

visualisation<br />

The ICR 850 is not just a reliable solution<br />

here, but also a particularly userfriendly<br />

one. For example, at <strong>the</strong> start<br />

of a pack<strong>in</strong>g order <strong>the</strong> appropriate order<br />

matchcode is automatically taught<strong>in</strong><br />

at <strong>the</strong> code reader – <strong>the</strong> ICR 850<br />

is thus promptly ready for operation<br />

with maximum flexibility. The devices<br />

are connected to <strong>the</strong> mach<strong>in</strong>e PLC via<br />

CDM 420 fieldbus gateways with<br />

Profibus. The use of this proven functional<br />

module ensures smooth data exchange<br />

right from <strong>the</strong> start. Dur<strong>in</strong>g<br />

operation, a wide variety of ICR 850<br />

read and process <strong>in</strong>formation is displayed<br />

on an <strong>in</strong>dustrial PC. Teach-<strong>in</strong>,<br />

matchcodes, read codes, no reads,<br />

error messages and numerous evaluations<br />

can be read by <strong>the</strong> mach<strong>in</strong>e<br />

operator <strong>in</strong> situ.<br />

The ICR 850 – <strong>the</strong> “seamless” identification<br />

solution that is not just for surgical<br />

suture material.<br />

<strong>in</strong>sightLINK<br />

You can obta<strong>in</strong> fur<strong>the</strong>r product <strong>in</strong>formation<br />

with <strong>the</strong> attached card under:<br />

INFO 2<strong>10</strong><br />

or on <strong>the</strong> Internet at:<br />

www.sick.de/<strong>in</strong>sight/en<br />

More about <strong>the</strong> customer:<br />

www.ethicon.com

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