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10 years' success in the Middle Kingdom - Sick

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Sensor can be connected directly to safe PLC<br />

The IN 4000 safety system<br />

switches on metal<br />

Friction-free, immune to vibrations, easy to <strong>in</strong>stall and unaffected by dirt<br />

– <strong>the</strong> new <strong>in</strong>ductive IN 4000 safety system fulfils all <strong>the</strong> requirements<br />

for <strong>the</strong> reliable monitor<strong>in</strong>g of position or protective gates <strong>in</strong> harsh <strong>in</strong>dustrial<br />

environments. A fur<strong>the</strong>r highlight: <strong>the</strong> sensor of <strong>the</strong> IN 4000 can also<br />

be connected directly to a safe PLC.<br />

SICK <strong>in</strong>sight 2/2004<br />

>> The basic version of <strong>the</strong> IN 4000<br />

consists of an <strong>in</strong>ductive sensor <strong>in</strong> a cubic<br />

hous<strong>in</strong>g for switch<strong>in</strong>g distances of<br />

<strong>10</strong> to 15 mm, and a relay evaluation<br />

unit. The entire system, as well as<br />

each of <strong>the</strong> two <strong>in</strong>dividual components,<br />

is certified for Category 4 <strong>in</strong> compliance<br />

with EN 954-1, mak<strong>in</strong>g <strong>in</strong>dividual<br />

safety solutions possible.<br />

The IN 4000 <strong>in</strong>ductive safety system Products 33<br />

The direct solution<br />

If <strong>the</strong> control system of <strong>the</strong> mach<strong>in</strong>e or<br />

plant to be protected is based on a<br />

safe PLC, <strong>the</strong> IN 4000 sensor can be<br />

operated directly. This is possible because<br />

<strong>the</strong> sensor’s <strong>in</strong>put and output<br />

signals are designed to correspond to<br />

EN 61131-2 and are thus compatible<br />

with <strong>the</strong> I/O signals of a safe PLC. Control<br />

Category 4 accord<strong>in</strong>g to EN 954-1<br />

is ma<strong>in</strong>ta<strong>in</strong>ed even if <strong>the</strong> maximum<br />

number of <strong>10</strong> sensors is connected <strong>in</strong><br />

series.<br />

The relay solution<br />

If <strong>the</strong>re is no safe PLC available, <strong>the</strong><br />

sensor can be connected to <strong>the</strong><br />

IN 4000 evaluation unit with relay outputs.<br />

Here, too, connection of up to ten<br />

sensors is possible – lead<strong>in</strong>g to considerable<br />

cost sav<strong>in</strong>gs, particularly <strong>in</strong><br />

<strong>the</strong> case of complex mach<strong>in</strong>es or<br />

plants. Three safety-relevant N.O. contacts,<br />

two N.C. contacts, and <strong>in</strong>tegrated<br />

external device monitor<strong>in</strong>g also<br />

allow flexible <strong>in</strong>tegration <strong>in</strong> <strong>the</strong> particular<br />

mach<strong>in</strong>e controller.<br />

Monitor<strong>in</strong>g <strong>the</strong> switch<strong>in</strong>g area<br />

prevents tamper<strong>in</strong>g<br />

The sensor’s <strong>in</strong>ductive operat<strong>in</strong>g pr<strong>in</strong>ciple<br />

means that no separately coded actuator<br />

is required, i.e. <strong>the</strong> sensor<br />

detects <strong>the</strong> presence or absence of<br />

metal directly. In order to meet <strong>the</strong> requirement<br />

to prevent simple tamper<strong>in</strong>g,<br />

<strong>the</strong> switch<strong>in</strong>g area of <strong>the</strong> sensor is<br />

monitored <strong>in</strong> terms of both time and<br />

space. Unauthorised alterations are<br />

detected and lead to <strong>the</strong> mach<strong>in</strong>e be<strong>in</strong>g<br />

safely switched off.<br />

The design of <strong>the</strong> IN 4000 <strong>in</strong>ductive<br />

safety system thus offers completely<br />

new approaches to <strong>the</strong> safe monitor<strong>in</strong>g<br />

of position and protective gates on mach<strong>in</strong>es<br />

and plants.<br />

The basis version of <strong>the</strong> IN 4000: relay<br />

evaluation unit and <strong>in</strong>ductive sensor<br />

<strong>in</strong>sightLINK<br />

You can obta<strong>in</strong> fur<strong>the</strong>r product <strong>in</strong>formation<br />

with <strong>the</strong> attached card under:<br />

INFO 217<br />

or on <strong>the</strong> Internet at:<br />

www.sick.de/<strong>in</strong>sight/en

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