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Structural Floor Panels Design Guide - Hebel Supercrete AAC ...

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2.1.7 Internal Walls on Top of<br />

<strong>Supercrete</strong> <strong>Structural</strong> <strong>Floor</strong> <strong>Panels</strong><br />

Note: Internal masonry walls must have direct support<br />

under the panels (wall or beam below).<br />

Where <strong>Supercrete</strong> Block walls are to be constructed<br />

on top of the floor panels, it is necessary for these to be<br />

dowelled to the floor to give the walls lateral shear capacity<br />

at the base under an earthquake load. These M12 dowels<br />

will also act as starter rods, to begin the upper wall vertical<br />

reinforcing. As all <strong>Supercrete</strong> Block walls require direct<br />

support from under the floor panels, it is possible to drill<br />

150mm deep holes into the floor panels and epoxy the<br />

starter rods into them. The first course of the upper wall<br />

blocks is not glued to the floor panels, but treated the same<br />

as if it was on a poured concrete slab. If the panel surface is<br />

sufficiently smooth, the levelling mortar may be omitted and<br />

the blocks just placed on the DPC which acts as a slip layer<br />

for microscopic differential movement between the floor<br />

panels and the walls.<br />

Non load bearing timber framed partitions only require<br />

sufficient fastenings into the floor panels to prevent lateral<br />

movement under seismic loads – wind uplift does not<br />

affect these walls as they are non load bearing. Expansive<br />

type fasteners suitable for use in <strong>AAC</strong> with a 10mm<br />

outer diameter, 100mm embedment in the floor panel at<br />

1200mm maximum centres are generally sufficient. These<br />

should also be placed on a layer of DPC as a slip layer to<br />

take up any relative movement. See www.supercrete.co.nz<br />

for fastening types.<br />

2.1.8 <strong>Floor</strong> Covering Loads and Bonding<br />

As with any floor system, <strong>Supercrete</strong> <strong>Structural</strong> <strong>Floor</strong><br />

<strong>Panels</strong> will deflect under load. This is not usually noticeable,<br />

and flexible floor coverings such as timber or carpet,<br />

simply move with the floor. Some floor coverings require<br />

a more rigid floor because it has been found that over<br />

long periods of time, cyclic deflection of the floor under<br />

live loads can cause rigid materials, glued to the floor with<br />

adhesive, to debond. This applies to any material that is<br />

glued down only (e.g. ceramic floor tiles, timber floors not<br />

supported on battens etc.). If adhesive is to be used, then<br />

the floor deflection should be limited to span/600, and the<br />

appropriate panel size should be selected from Table 10,<br />

page 17 for the area where this floor covering is to be used.<br />

This requirement for stiffer deflection ratios is no different<br />

from any other floor system and it has nothing to do with<br />

the weight of the floor covering.<br />

SFP 2012 30 Copyright © <strong>Supercrete</strong> Limited 2008

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