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Structural Floor Panels Design Guide - Hebel Supercrete AAC ...

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Worked Example Calculation<br />

2.2.5 Calculation Example<br />

2.2.5.1 Description of Example Building<br />

For this example, a 15 x 9 metre rectangular two<br />

storey structure has been considered with the following<br />

construction and location details: in a high wind zone and<br />

seismic zone A. The building is constructed from 200mm<br />

<strong>Supercrete</strong> Block for the exterior walls and 200mm and<br />

150mm <strong>Supercrete</strong> Block for the interior walls and the<br />

roof is classed as heavy construction (i.e. concrete tile).<br />

Wall height of both lower and upper levels is 2.6 m. and<br />

apex height of roof gable is 2.0 m. above the top of walls.<br />

Wind Zone High<br />

Seismic Zone A<br />

Exterior Walls 200mm <strong>Supercrete</strong> Block<br />

Interior Walls 150mm <strong>Supercrete</strong> Bock (200mm<br />

<strong>Supercrete</strong> Block as required for<br />

Roof structure<br />

floor panel joins) <strong>Floor</strong> wall<br />

connection<br />

Heavy – concrete (ring tile tie)<br />

Upper floor <strong>Supercrete</strong> <strong>Structural</strong> <strong>Floor</strong> <strong>Panels</strong><br />

<strong>Floor</strong> dead load 0.5 kPa (suspended ceiling)<br />

<strong>Floor</strong> live load 1.5 kPa<br />

<strong>Floor</strong> covering Flexible (L/250 deflection)<br />

Fire rating Nil (therefore use 90 minute<br />

minimum)<br />

2.2.5.2 Determine the Panel Layout<br />

When determining panels, a minimum end seating of 70mm<br />

should be allowed, with a side seating of 50mm. Therefore,<br />

using the diagram below, the maximum panel span is 4800<br />

minus 2 x 70mm = 4660mm for the panels in the largest<br />

diaphragm (D1).<br />

2.2.5.3 Determine the Live and Dead<br />

Loads on the <strong>Floor</strong><br />

Using AS/NZS 1170 Table 3.4.1 for a domestic structure,<br />

the floor live load shall be 1.5 kPa uniformly spread or 1.8<br />

kN concentrated. Where using floor panels for balconies,<br />

a higher loading of 2 kPa is required. Also, note that for<br />

commercial uses, floor loadings are much higher, and the<br />

values given in Table 3.4.1 are the minimum that should be<br />

considered. Actual calculation of live loads from known<br />

loads that will be on the floor may give higher values.<br />

Internal <strong>Supercrete</strong> Block walls on the upper storey<br />

Load is transfered by the<br />

require direct support slab to the under shear the wall floor panels so that their<br />

mass does not influence the dead load. Non load bearing<br />

light framed partitions are allowed for in the structural<br />

design of the panels by the manufacturer, but these must<br />

be truly non load bearing, with no possibility of long term<br />

deflection of roof structures able to load the partitions.<br />

Load bearing light partitions must also have direct support<br />

from below. Generally the dead load used to determine<br />

panel thickness is derived from either a suspended ceiling<br />

under the panels, or a topping screed on top to encase<br />

under floor heating pipes (a 40mm topping slab will give an<br />

unfactored dead load contribution of 1.0 kPa on its own).<br />

2.2.5.4 Determine the <strong>Floor</strong> Panel<br />

Thickness<br />

Using the load/span Table for flexible floor coverings on<br />

page 17 with 1.5 kPa Live Load and 0.5 kPa Dead Load<br />

Shear wall gives a required Lateral panel load thickness of 200mm, for 90 minute<br />

fire rating, for a span of 4.66 metres, as the maximum span<br />

of the next thickness down (175mm panel) is only 4.28<br />

metres.<br />

D1 D2<br />

4660 clear span<br />

4800 panel length<br />

15000<br />

2.2.5.5 Determine the Horizontal Loads<br />

on the <strong>Floor</strong> Diaphragm<br />

In <strong>Supercrete</strong> structures, it is normally (but not always)<br />

the seismic load that will govern the diaphragm loads, due<br />

to the higher proportional mass of the structure compared<br />

with a timber structure.<br />

Steel beam support to suit wall layout<br />

4160 clear span<br />

4300 panel length<br />

SFP 2012 40 Copyright © <strong>Supercrete</strong> Limited 2008<br />

D3<br />

D4<br />

<strong>Supercrete</strong> block wall support<br />

4340<br />

4340<br />

9000<br />

<strong>Floor</strong> slab<br />

diaphragm<br />

Shear forc<br />

Diagonal<br />

Accumula<br />

bottom st<br />

Foundatio

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