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Structural Floor Panels Design Guide - Hebel Supercrete AAC ...

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Table 12 Carpet Gripper (smooth edge) capacity test results for floors<br />

Fixing Type<br />

51 mm Dome Head<br />

Twist Nail<br />

Type 17 Point –<br />

Course Thread<br />

#8g X 50mm<br />

Application Method<br />

Table 13 Carpet gripper (smooth edge) capacity test results for standard smooth edge<br />

nails into 17 mm Yellow Tongue particleboard flooring<br />

Fixing Type<br />

Coil Nail Gun<br />

Standard Smooth Edge nails into<br />

particleboard flooring<br />

Makita 6834<br />

Auto Feed Screwdriver<br />

Test Report No: IT067, Date: 02 September 2004<br />

Test Report No: IT042, Date: 14 May 2003<br />

Application Method<br />

Hammer<br />

4.2 Tiles, Membranes and Other<br />

Finishes<br />

4.2.1 Vinyl<br />

Thin sheet flooring, such as vinyl, needs to have careful<br />

panel preparation to ensure that the panel outlines at the<br />

ring anchor grout do not show through the floor covering<br />

as ridges or hollows.<br />

If vinyl flooring is to be used the panels should be covered<br />

with floor levelling compound as per Method C as<br />

described in Section 3.3.4, page 46.<br />

Once the levelling material is cured, vinyl sheeting can be<br />

directly glued, as for any other floor.<br />

4.2.2 Liquid Applied Membranes<br />

Where a room is to have a liquid applied floor finish,<br />

the panel outlines will be visible unless a floor levelling<br />

compound is used to first flush up the floor. Additionally,<br />

<strong>Supercrete</strong> <strong>Structural</strong> <strong>Floor</strong> <strong>Panels</strong> do not have a<br />

hard enough surface to be left bare or simply painted in<br />

trafficable areas, without a harder wearing course, such as<br />

Supercoat Deck Shield, see www.supercoat.co.nz.<br />

4.2.3 Torch-On Bituminous Sheeting<br />

In situations where <strong>Supercrete</strong> <strong>Structural</strong> <strong>Floor</strong> <strong>Panels</strong><br />

have been used to form a deck or roof surface, bituminous<br />

sheeting can be used as a waterproofing surface treatment.<br />

These sheets are supplied in rolls and are applied by heating<br />

the underside with a gas torch until melted and pressure<br />

sticking the heated sheet directly to the substrate.<br />

Failure Load<br />

(kN/m)<br />

Failure Load<br />

(kN/m)<br />

Characteristic<br />

failure load (kn/m)<br />

Characteristic<br />

failure load (kn/m)<br />

SFP 2012 48 Copyright © <strong>Supercrete</strong> Limited 2008<br />

2.55<br />

1.43<br />

1.53<br />

2.66 1.51<br />

4.2.4 Directly Glued Rubber<br />

0.69<br />

Butyl type rubber membranes, such as Butynol can be glued<br />

directly to <strong>Supercrete</strong> <strong>Structural</strong> <strong>Floor</strong> <strong>Panels</strong>. Surface<br />

patching and levelling of the ring anchor grout may be<br />

necessary to avoid panel outlines showing through.<br />

4.2.5 Timber Decorative <strong>Floor</strong>ing<br />

Timber floor planking and decorative floor parquet or<br />

strip sheeting works best on <strong>Supercrete</strong> <strong>Structural</strong> <strong>Floor</strong><br />

<strong>Panels</strong> when mounted on battens. This allows for the timber<br />

expansion and contraction to occur without stressing a<br />

direct stick adhesion. First install ply strips or timber battens<br />

to the floor panels using nylon sleeved screw anchors and<br />

construction adhesive and lay equal thickness of polystyrene<br />

or similar packing between to deaden any drummy noise<br />

potential. Then fix the decorative planking to the battens<br />

as for any other carpentry situation (eg secret nailing of<br />

tongue and groove profile, etc).<br />

4.2.6 Asphalt<br />

Hot mix bitumen impregnated aggregates such as asphalt<br />

can be laid over <strong>Supercrete</strong> <strong>Structural</strong> <strong>Floor</strong> <strong>Panels</strong>. Be<br />

sure that the mass of the screed thickness has been allowed<br />

for in the load assessment for the selected panels.<br />

4.2.7 Roofing Sheet or Tiles<br />

Where roofing products such as sheet steel, or tiles made<br />

from clay, concrete, slate or pressed metal are to fixed over<br />

<strong>Supercrete</strong> <strong>Structural</strong> <strong>Floor</strong> <strong>Panels</strong>, these must be fixed<br />

to timber or steel roofing battens which have been screw<br />

fixed to the panels with nylon sleeved anchors, suitable<br />

sized for capacity.

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