Structural Floor Panels Design Guide - Hebel Supercrete AAC ...

3 Installation
3.1 Preparation On Site
3.1.1 Panel Delivery and Storage
3.1.2 Panel Support on Block
3.1.3 Panel Support on Structural Steel
3.2 Lifting
3.2.1 Crane and Lifting Procedure
3.2.2 Panel Placement Times
3.2.3 Personnel Required
3.3 Completing the floor
3.3.1 Adjusting the Floor Level
3.3.2 Placement of Ring Anchor
Reinforcement
3.3.3 Grout Filling the Ring Anchor
3.3.4 Finishing the Surface
4 Surface Treatments
4.1 Carpet
4.1.1 Carpet Gripper Specifications
4.1.2 Preparation for Carpet Laying
4.1.3 Installation of Gripper
4.1.4 Testing
4.2 Tiles, Membranes and Other Finishes
4.2.1 Vinyl
4.2.2 Liquid Applied Membranes
4.2.3 Torch-On Bituminous Sheeting
4.2.4 Directly Glued Rubber
4.2.5 Timber Decorative Flooring
4.2.6 Asphalt
4.2.7 Roofing Sheet or Tiles
4.2.8 Tiles
4.2.9 Wet Area Preparation
5 Stairs
Appendices
Appendix A Custom Floor Panel Request Form
Tables
Table 1 R-Value Calculation
Table 2 No Floor Covering
Table 3 Directly Glued Vinyl Sheet Floor Covering
Table 4 Tile Floor Covering on 40mm thick
(maximum) mortar screed
Table 5 20mm timber T&G plank floor covering
Table 6 Tiles on a resilient underlay sheet
Table 7 20mm timber T&G plank floor covering
on a resilient underlay sheet
Table 8 Carpet on underlay sheet
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Table 9 Span Chart - Max Clear Spans (in
metres) of Supercrete Structural
Floor/Roof Panels with flexible
coverings (L/250 deflection)
Table 10 Max. Clear Spans (in metres) of
Supercrete Structural Floor Panels
with rigid coverings / walls over (L/600
deflection)
Table 11 Fixing specification for carpet gripper
Table 12 Carpet Gripper (smooth edge) capacity
test results for floors
Table 13 Carpet Gripper (smooth edge) capacity
test results for standard smooth
edge nails into 17 mm Yellow Tongue
particleboard flooring
Drawing Index
SFP 1-0 Supercrete Structural Floor Panel
SFP 1-1 Standard floor panel construction
SFP 2-0 Typical ring anchor set out
SFP 2-1 Structural floor panel balcony step down
detail
SFP 2-2 Structural floor panel step down (typical
wet area)
SFP 2-3 Penetrations in floor panels
SFP 2-4 Full width panel openings
SFP 2-5 Cutting Supercrete Structural Floor
Panels for chimney projections
SFP 2-6 Cantilevered Structural Floor Panels
Figure 1 Bond Beam Types
SFP 2-7 External wall floor panel end detail
SFP 2-8 Block to Structural Floor Panel side
support
SFP 2-9 Cleat connection to steel beams
SFP 2-10 In-Plane Steel Beam Support
SFP 2-11 Concrete Beam Support
SFP 2-12 Edge Panel ring anchor
SFP 2-13 Rebate Details
SFP 2-14 Supercrete Structural Floor Panels
passing over internal block wall
SFP 2-15 Supercrete Structural Floor Panels
over midspan support beam
Figure 2 Force paths from horizontally applied
loads
SFP 2-16 Typical detail of Supercrete Structural
Floor Panels to block walls
SFP 4-1 Heated Floor Systems
SFP 5-1 Pitch, Riser and Treads for Supercrete
Stair Treads to meet the NZ Building
Code
All drawings are available as downloadable
CAD files at www.supercrete.co.nz
(file types .pdf, .dxf and .dwg)
SFP 2012 4 Copyright © Supercrete Limited 2008
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