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Heterogeneously Catalyzed Oxidation Reactions Using ... - CHEC

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5.1 Introduction<br />

CHAPTER 5<br />

The selective oxidation of alcohols to aldehydes or ketones in the liquid phase has been intensively<br />

investigated in the recent years [1, 2]. Toxic and expensive oxidizing agents were replaced by oxygen<br />

being environmentally benign [3]. Besides the coinage metals described in Chapter 2, other noble<br />

metal based heterogeneous catalysts have been used successfully, especially those based on<br />

ruthenium, platinum and palladium. A problem associated with the aerobic alcohol oxidation is the<br />

low oxygen solubility and diffusion coefficient in organic solvents frequently used for these reactions.<br />

Thus, the use of gaseous oxygen introduces an additional phase boundary to the liquid/solid reaction<br />

system inducing further mass transport limitations. These limitations could be overcome by using<br />

pressurized CO2 as an alternative solvent having a high solubility for oxygen where Pd as a<br />

catalytically active metal has received high attention [4‐10]. The performance of other frequently<br />

used metals like gold [11, 12], platinum and ruthenium [10] did not profit from the use of pressurized<br />

CO2 giving poor conversions. This might be connected to overoxidation of the metal due to the high<br />

oxygen availability or blocking of surface sites [10]. In general, dense CO2 features the advantage of<br />

being environmentally benign, safer in combination with organics and oxygen and being chemically<br />

stable with respect to oxidation [13‐15]. The balance between liquid and gas‐like properties results in<br />

a fast mass and heat transfer and a high solubility for low‐functionalized organic molecules. A unique<br />

feature is the tunability of the solvent properties of CO2 by adjusting the pressure and temperature.<br />

Exploiting the beneficial properties of CO2, higher reaction rates were observed in alcohol oxidation<br />

than in standard solvents [6, 15‐17]. Work especially from the Baiker group and co‐workers<br />

demonstrated the potential of tuning of the solvent properties using the same catalyst (0.5%<br />

Pd/Al2O3), temperature and continuous experimental setup: thus, in one catalytic study, benzyl<br />

alcohol was oxidized with a surface TOF of 430 h ‐1 [16]. By adjusting the pressure in a later study,<br />

TOFs close to 2000 h ‐1 were achieved [6, 7]. In order to optimize catalytic processes involving CO2 as a<br />

solvent, knowledge about the phase behavior is important [15, 18]. At conditions relevant to<br />

catalysis, two different scenarios can occur: (1) all the compounds (except the solid catalyst) are in a<br />

single phase at high pressures and (2) formation of two phases, one being rich in CO2 and another<br />

consisting mainly of the organic substrate. The reaction rate may differ greatly when working under<br />

single phase or two phase conditions [7, 8]. Determining optimal reaction conditions in CO2 is<br />

experimentally elaborate and requires special equipment such as a high pressure view cell.<br />

Therefore, catalytic reactions in supercritical CO2 reported in the literature are often only optimized<br />

to a small extend for a very limited set of reaction parameters. This may result in missing close‐to‐<br />

optimal reaction conditions. In contrast to this trial‐and‐error approach, modeling the phase<br />

behavior offers a great chance of conducting experiments in a more controlled way.<br />

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