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Heterogeneously Catalyzed Oxidation Reactions Using ... - CHEC

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CHAPTER 2<br />

Cu/Al2O3 and Fe/Al2O3 where almost inactive. All the catalysts in this study where synthesized by<br />

impregnation which usually leads to formation of metal oxide particles. In the case of Cu, this can<br />

lead to excessive leaching which was unfortunately not investigated. The synergistic effect of Fe on<br />

Cu might result<br />

from a stabilization of CuO particles. CuxMn3‐xO4 spinels were also investigated under the same<br />

conditions [25]. A 1:1 ratio of Cu to Mn gave the best catalyst and the spinel was clearly favored over<br />

amorphous mixed CuMn oxides obtained by calcination of the coprecipitate at lower temperatures.<br />

With this catalyst, the selectivity to benzaldehyde dropped rapidly. After 3 hours reaction time 75 %<br />

selectivity to benzoic acid was obtained at 21.3 % conversion (entry 7).<br />

Already in the 1970s it was shown that Cu2O initiates the autoxidation of cumene (entry 8)<br />

[151], though being highly inferior to Co3O4. The oxidation of cumene occurs readily due to the low<br />

bond dissociation energy of the tertiary C‐H of 351.6 kJ/mol (toluene 375.0 kJ/mol) [152]. Metallic Cu<br />

was found to be inactive as a catalyst contrary to bulk metallic silver being a good initiator for the<br />

radical autoxidation of cumene [153]. Interestingly, the decomposition of cumene hydroperoxide<br />

depended on the gas atmosphere and occurred only in N2 but not in O2. Ag/SiO2 was also found to be<br />

a useful catalyst [154]. Alloying of Ag with Au supported on SiO2 via impregnation improved the<br />

catalyst performance, Au/SiO2 being entirely inactive [155]. Ag2O supported on α‐ and γ‐Al2O3 and<br />

zeolite 15X oxidized ethylbenzene to 1‐phenylethanol, acetophenone and ethylbenzene<br />

hydroperoxide (entry 9) [72]. The role of silver was also to initiate a radical autoxidation but while<br />

AiBN – also acting as an initiator – afforded mainly the peroxide, this species was decomposed on the<br />

silver catalysts. At 70 °C, the reaction proceeded only slowly (initial TOF between 3‐8.5 h ‐1 for the<br />

three different silver catalysts). At higher reaction temperatures (135 °C), ethylbenzene is oxidized<br />

more rapidly in the presence of oxygen by an impregnated Ag/SiO2 catalyst [91]. Also p‐xylene and<br />

cumene could be successfully oxidized though for p‐xylene only one methyl group was activated by<br />

this catalyst. CeO2 and a carboxylic acid as additives increased the p‐xylene oxidation rate. On the<br />

other hand, cumene oxidation was markedly hindered by the presence of CeO2 nanoparticles. In the<br />

absence of a carboxylic acid, CeO2 completely suppressed the alkyl aromatic oxidation being a radical<br />

scavenger. Toluene required higher reaction temperatures (entry 10). Significant silver leaching was<br />

observed with the impregnated catalyst which could be circumvented by using flame‐spray pyrolysis<br />

as a synthesis technique for Ag/SiO2‐CeO2 catalysts. This way, TOFs of 650 h ‐1 were obtained (Table 2‐<br />

4, entry 11‐13). To the best of the author's knowledge, no studies focus on using heterogenous gold<br />

catalysts for this reaction. However, Corma's group demonstrated the usability of gold for this<br />

reaction by using the peroxides formed during cumene oxidation by Au/CeO2 for epoxidation of<br />

aliphatic olefins [124].<br />

38

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