Mechanical Components.pdf - Ken Gilbert

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4-4 [T5A0] DIAGNOSTICS 5. Control Module I/O Signal 5. Control Module I/O Signal A: I/O SIGNAL VOLTAGE NOTE: The terminal numbers in the ABS control module and hydraulic control unit connector are as shown in the figure. When the connector is removed from the ABSCM&H/U, the connector switch closes the circuit between terminal No. 21 and No. 23. The ABS warning light illuminates. 8 B4M1228A
ABS sensor*2 (Wheel speed sensor) Contents Terminal No. (+)—(−) Front left wheel 9—10 Front right wheel 11—12 Rear left wheel 7—8 Rear right wheel 14—15 Input/Output signal Measured value and measuring conditions 0.12—1V (When it is 20 Hz.) Valve relay power supply*1 24—23 10 — 15 V when ignition switch is ON. Motor relay power supply*1 25—23 10 — 15 V when ignition switch is ON. G sensor*2 (AWD model only) power supply 30—28 4.75 — 5.25 V ground 28 — output 6—28 2.3±0.2 V when vehicle is in horizontal position. Less than 1.5 V when the stop light is OFF and, 10 — 15 V when the stop light is ON. Less than 1.5 V during 1.5 seconds when ignition switch is ON, and 10 — 15 V after 1.5 seconds. 3—23 Less than 1.5 V when the ABS control does not operate still and more than 5.5 V when ABS operates. Stop light switch*1 2—23 ABS warning light*2 21—23 AT ABS signal*2 (AT model only) ABS operation signal monitor*2 (AT model only) DIAGNOSTICS 31—23 Less than 1.5 V when the ABS control does not operate still and more than 5.5 V when ABS operates. Select monitor*2 Data is received. Data is sent. 20—23 5—23 Less than 1.5 V when no data is received. 4.75 — 5.25 V when no data is sent. Terminal No. 3 ABS diagnosis connector*2 Terminal No. 6 29—23 4—23 10 — 15 V when ignition switch is ON. 10 — 15 V when ignition switch is ON. Power supply*1 1—23 10 — 15 V when ignition switch is ON. Grounding line 23 — Grounding line 26 — *1: Measure the I/O signal voltage after removing the connector from the ABSCM&H/U terminal. *2: Measure the I/O signal voltage at connector (F2) or (F55). 9 [T5A0] 4-4 5. Control Module I/O Signal
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4-1 [S100] SPECIFICATION AND SERVIC
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4-1 [C100] COMPONENT PARTS 1. Front
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4-1 [C200] COMPONENT PARTS 2. Rear
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4-1 [W1B1] SERVICE PROCEDURE 1. On-
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4-1 [W2A0] SERVICE PROCEDURE 2. Fro
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4-1 [W2E0] SERVICE PROCEDURE 2. Fro
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4-1 [W4C2] SERVICE PROCEDURE 4. Fro
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4-1 [W6B0] SERVICE PROCEDURE 6. Fro
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4-1 [W7B1] SERVICE PROCEDURE 7. Rea
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4-1 [W7E0] SERVICE PROCEDURE 7. Rea
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4-1 [W8B0] SERVICE PROCEDURE 8. Lat
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4-1 [W8E0] SERVICE PROCEDURE 8. Lat
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4-1 [W9B0] SERVICE PROCEDURE 9. Rea
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4-1 [W10B0] SERVICE PROCEDURE 10. R
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4-1 [W11C0] SERVICE PROCEDURE 11. R
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4-1 DIAGNOSTICS MEMO: 40
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3. Front Drive Shaft Assembly Model
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1. Front Axle (1) Baffle plate (SFJ
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1. Front Axle A: REMOVAL 1) Disconn
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3) Remove disc cover from housing.
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11) Attach hub to ST1 securely. 12)
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8) Disconnect parking brake cable e
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12) Remove bolts which secure later
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3) Clean housing interior completel
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10) Bleed air from brake system. 1
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2. REAR DRIVE SHAFT 1) Disconnect g
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8) Place alignment mark on trunnion
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3) Apply a coat of specified grease
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3) Insert DOJ cage onto shaft. NOTE
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CAUTION: Use a new axle nut. Alwa
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5. Steel Wheel and Tire A: INSPECTI
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8. Tire Rotation If tires are maint
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4-3 [S1A0] SPECIFICATIONS AND SERVI
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4-3 [S1C0] SPECIFICATIONS AND SERVI
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4-3 [C200] COMPONENT PARTS 2. Power
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4-3 [C300] COMPONENT PARTS 3. Power
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4-3 [W2B0] SERVICE PROCEDURE 2. Til
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4-3 [W2D0] SERVICE PROCEDURE 2. Til
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4-3 [W3A0] SERVICE PROCEDURE 3. Ste
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4-3 [W3C0] SERVICE PROCEDURE 3. Ste
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4-3 [W3C3] SERVICE PROCEDURE 3. Ste
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4-3 [W3D0] SERVICE PROCEDURE 3. Ste
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4-3 [W3F0] SERVICE PROCEDURE 3. Ste
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4-3 [W4B0] SERVICE PROCEDURE 4. Con
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4-3 [W4C2] SERVICE PROCEDURE 4. Con
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4-3 [W4D1] SERVICE PROCEDURE 4. Con
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4-3 [W5A0] SERVICE PROCEDURE 5. Pip
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4-3 [W5C0] SERVICE PROCEDURE 5. Pip
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4-3 [W6A0] SERVICE PROCEDURE 6. Oil
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4-3 [W6B1] SERVICE PROCEDURE 6. Oil
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4-3 [W6D0] SERVICE PROCEDURE 6. Oil
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4-3 [W6E0] SERVICE PROCEDURE 6. Oil
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4-3 [W7A0] SERVICE PROCEDURE 7. Pow
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4-3 [K1B0] DIAGNOSTICS 1. Power Ste
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4-3 [K1C0] DIAGNOSTICS 1. Power Ste
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4-3 [K1C0] DIAGNOSTICS 1. Power Ste
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4-3 [K1E0] DIAGNOSTICS 1. Power Ste
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4-3 [K1F0] DIAGNOSTICS 1. Power Ste
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4-3 DIAGNOSTICS MEMO: 54
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2. 2500 cc MODEL SPECIFICATIONS AND
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1. Front Disc Brake A: EXCEPT 2500
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2. Rear Disc Brake (1) Caliper body
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4. Master Cylinder A: WITH ABS VEHI
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5. Brake Booster A: MODELS WITH ABS
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B: ABS CONTROL MODULE AND HYDRAULIC
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1. Front Disc Brake A: ON-CAR SERVI
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5) Remove disc rotor from hub. NOTE
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1) Clean mud and foreign particles
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1) Clean mud and foreign particles
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F: INSTALLATION 1) Install disc rot
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B: REMOVAL (1) Caliper body (2) Air
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E: ASSEMBLY 1) Clean caliper body i
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NOTE: If it is difficult to remove
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D: ASSEMBLY 1. WHEEL CYLINDER 1) Cl
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4. Parking Brake (Rear Disc Brake)
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D: ADJUSTMENT 1. SHOE CLEARANCE 1)
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6. Brake Booster A: REMOVAL 1) Remo
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3. OPERATION CHECK 1) With engine o
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7) While holding hexagonal part of
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11) Remove bolt and clamp from rear
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11. Brake Fluid A: REPLACEMENT CAUT
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CAUTION: Do not disassemble or adju
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3. OUTPUT VOLTAGE Output voltage ca
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14. ABS Control Module and Hydrauli
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9) Remove air bleeder screws from t
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SERVICE PROCEDURE 4. CONDITIONS FOR
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15B2 : CHECK G SENSOR. Measure volt
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1. Entire Brake System DIAGNOSTICS
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4-5 [S100] SPECIFICATIONS AND SERVI
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4-5 [C1A2] COMPONENT PARTS 1. Pedal
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4-5 [W1A1] SERVICE PROCEDURE 1. Ped
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4-5 [W1A4] SERVICE PROCEDURE 1. Ped
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4-5 [W1C1] SERVICE PROCEDURE 1. Ped
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4-5 [W1F1] SERVICE PROCEDURE 1. Ped
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4-5 [W3A0] SERVICE PROCEDURE 3. Acc
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4-5 [K100] DIAGNOSTICS 1. Pedal Sys
Page 201 and 202: 1. Heater Unit (1) Vent door (2) DE
Page 203 and 204: 3. Control Unit (1) Temperature con
Page 205 and 206: 3. Blower Motor Assembly A: REMOVAL
Page 207 and 208: 4-7 [S100] SPECIFICATIONS 1. Specif
Page 209 and 210: 4-7 [C200] COMPONENT PARTS 2. Intak
Page 211 and 212: 4-7 [W1A0] SERVICE PROCEDURE 1. Saf
Page 213 and 214: 4-7 [W300] SERVICE PROCEDURE 3. Too
Page 215 and 216: 4-7 [W300] SERVICE PROCEDURE 3. Too
Page 217 and 218: 4-7 [W4D0] SERVICE PROCEDURE 4. O-r
Page 219 and 220: 4-7 [W600] SERVICE PROCEDURE 6. Dis
Page 221 and 222: 4-7 [W7C0] SERVICE PROCEDURE 7. Eva
Page 223 and 224: 4-7 [W8A0] SERVICE PROCEDURE 8. Lea
Page 225 and 226: 4-7 [W8A7] SERVICE PROCEDURE 9. Lub
Page 227 and 228: 4-7 [W11B0] SERVICE PROCEDURE 11. C
Page 229 and 230: 4-7 [W11C0] SERVICE PROCEDURE 11. C
Page 231 and 232: 4-7 [W13A0] SERVICE PROCEDURE 13. R
Page 233 and 234: 4-7 [W15A0] SERVICE PROCEDURE 15. C
Page 235 and 236: 4-7 [W17B0] SERVICE PROCEDURE 18. P
Page 237 and 238: 4-7 [K200] DIAGNOSTICS 2. Performan
Page 239 and 240: 4-7 [K200] DIAGNOSTICS 2. Performan
Page 241 and 242: 4-7 [K400] DIAGNOSTICS 4. Compresso
Page 243 and 244: 4-7 [K600] DIAGNOSTICS 6. Radiator
Page 245 and 246: 4-7 [K800] DIAGNOSTICS 8. Condenser
Page 247 and 248: B: ELECTRICAL INSPECTION DIAGNOSTIC
Page 249 and 250: B4M1226B H4M1304A S4M0055A B4M2201C
Page 251: MEMO: DIAGNOSTICS 7 [T400] 4-4 4. S
Page 255 and 256: 6. Diagnostics Chart for On-board D
Page 257 and 258: Behavior of vehicle a) Directional
Page 259 and 260: 1. CALLING UP A TROUBLE CODE 1) Tak
Page 261 and 262: MEMO: [T6D2] 4-4 DIAGNOSTICS 6. Dia
Page 263 and 264: 7A1 : CHECK IF OTHER WARNING LIGHTS
Page 265 and 266: 7A10 : CHECK POOR CONTACT IN CON- N
Page 267 and 268: 7B1 : CHECK INSTALLATION OF ABSCM&H
Page 269 and 270: 7B10 : CHECK WIRING HARNESS. Measur
Page 271 and 272: 7C1 : CHECK DIAGNOSIS TERMINAL. Mea
Page 273 and 274: 8. Diagnostics Chart with Trouble C
Page 275 and 276: 8E1 : CHECK FRONT ABS SENSOR. 1) Tu
Page 277 and 278: DIAGNOSTICS 8E8 : CHECK BATTERY SHO
Page 279 and 280: DIAGNOSTICS 8E16 : CHECK GROUND SHO
Page 281 and 282: 8I1 : CHECK INSTALLATION OF ABS SEN
Page 283 and 284: 8I10 : CHECK RESISTANCE OF FRONT AB
Page 285 and 286: 8I16 : CHECK GROUND SHORT OF HAR- N
Page 287 and 288: MEMO: DIAGNOSTICS [T8I23] 4-4 8. Di
Page 289 and 290: 8J1 : CHECK IF THE WHEELS HAVE TURN
Page 291 and 292: MEMO: DIAGNOSTICS [T8J14] 4-4 8. Di
Page 293 and 294: 8N1 : CHECK INPUT VOLTAGE OF ABSCM&
Page 295 and 296: 8R1 : CHECK INPUT VOLTAGE OF ABSCM&
Page 297 and 298: 8S1 : CHECK GROUND CIRCUIT OF ABSCM
Page 299 and 300: 8T1 : CHECK GENERATOR. 1) Start eng
Page 301 and 302: MEMO: DIAGNOSTICS [T8T7] 4-4 8. Dia
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8U1 : CHECK SPECIFICATIONS OF THE A
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8U10 : CHECK ANY OTHER TROUBLE CODE
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8V1 : CHECK INPUT VOLTAGE OF ABSCM&
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MEMO: DIAGNOSTICS [T8V6] 4-4 8. Dia
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8W1 : CHECK INPUT VOLTAGE OF ABSCM&
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MEMO: DIAGNOSTICS [T8W8] 4-4 8. Dia
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8X1 : CHECK STOP LIGHTS COME ON. De
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8Y1 : CHECK ALL FOUR WHEELS FOR FRE
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DIAGNOSTICS 8Y8 : CHECK GROUND SHOR
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MEMO: DIAGNOSTICS [T8Y14] 4-4 8. Di
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6. FREEZE FRAME DATA NOTE: Data st
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B: LIST OF DIAGNOSTIC TROUBLE CODE
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10C1 : CHECK IGNITION SWITCH. : Is
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MEMO: DIAGNOSTICS 85 [T10C9] 4-4 10
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10D1 : CHECK WIRING HARNESS. 1) Tur
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MEMO: DIAGNOSTICS 89 [T10D6] 4-4 10
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WIRING DIAGRAM: DIAGNOSTICS 91 [T10
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10H7 : CHECK POOR CONTACT IN CON- N
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DIAGNOSTICS 10H16 : CHECK HARNESS/C
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10H23 : CHECK HUB RUNOUT. Measure h
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MEMO: DIAGNOSTICS 99 [T10H28] 4-4 1
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10L1 : CHECK OUTPUT OF ABS SENSOR U
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10L13 : CHECK ABS SENSOR SIGNAL. DI
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DIAGNOSTICS 10L21 : CHECK HARNESS/C
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10L28 : CHECK SHIELD CIRCUIT. DIAGN
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10M1 : CHECK IF THE WHEELS HAVE TUR
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MEMO: DIAGNOSTICS 111 [T10M14] 4-4
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10Q1 : CHECK INPUT VOLTAGE OF ABSCM
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10U1 : CHECK INPUT VOLTAGE OF ABSCM
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10V1 : CHECK GROUND CIRCUIT OF ABSC
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10W1 : CHECK GENERATOR. 1) Start en
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MEMO: DIAGNOSTICS 121 [T10W7] 4-4 1
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10X1 : CHECK GENERATOR. 1) Start en
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MEMO: DIAGNOSTICS 125 [T10X7] 4-4 1
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10Y1 : CHECK SPECIFICATIONS OF THE
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MEMO: DIAGNOSTICS 129 [T10Y8] 4-4 1
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DIAGNOSTICS 10Z1 : CHECK BATTERY SH
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MEMO: DIAGNOSTICS 133 [T10Z6] 4-4 1
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10AA1 : CHECK INPUT VOLTAGE OF ABSC
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10AB1 : CHECK VALVE RELAY IN ABSCM&
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10AC1 : CHECK INPUT VOLTAGE OF ABSC
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10AD1 : CHECK MOTOR RELAY IN ABSCM&
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10AE1 : CHECK INPUT VOLTAGE OF ABSC
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MEMO: DIAGNOSTICS 145 [T10AE8] 4-4
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10AF1 : CHECK OUTPUT OF STOP LIGHT
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MEMO: DIAGNOSTICS 149 [T10AF7] 4-4
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10AG1 : CHECK OUTPUT OF G SENSOR US
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10AG9 : CHECK G SENSOR. Measure vol
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10AH1 : CHECK OUTPUT OF G SENSOR US
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10AH15 : CHECK OPEN CIRCUIT IN G SE
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10AH21 : CHECK POOR CONTACT IN CONN
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10AI1 : CHECK OUTPUT OF G SENSOR US
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10AI10 : CHECK ABSCM&H/U. 1) Turn i
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10AJ1 : CHECK ALL FOUR WHEELS FOR F
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10AJ10 : CHECK G SENSOR. Measure vo
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B: CHECKING THE HYDRAULIC UNIT OPER
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