Mechanical Components.pdf - Ken Gilbert

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4-4 [T10AA0] DIAGNOSTICS 10. Diagnostics Chart with Select Monitor AA: TROUBLE CODE 51 VALVE RELAY MALFUNCTION — VALVE RELAY MALFUNCTION — DIAGNOSIS: Faulty valve relay TROUBLE SYMPTOM: ABS does not operate. WIRING DIAGRAM: 134 H4M1299
10AA1 : CHECK INPUT VOLTAGE OF ABSCM&H/U. 1) Turn ignition switch to OFF. 2) Disconnect connector from ABSCM&H/U. 3) Run the engine at idle. 4) Measure voltage between ABSCM&H/U connector and chassis ground. Connector & terminal (F49) No. 1 (+) — Chassis ground (−): (F49) No. 24 (+) — Chassis ground (−): B4M1254A : Is the voltage between 10 V and 15 V? : Go to step 10AA2. : Repair harness connector between battery and ABSCM&H/U. 10AA2 : CHECK GROUND CIRCUIT OF ABSCM&H/U. DIAGNOSTICS 1) Turn ignition switch to OFF. 2) Measure resistance between ABSCM&H/U connector and chassis ground. Connector & terminal (F49) No. 23 — Chassis ground: B4M1243A : Is the resistance less than 0.5 Ω? : Go to step 10AA3. : Repair ABSCM&H/U ground harness. 135 [T10AA5] 4-4 10. Diagnostics Chart with Select Monitor 10AA3 : CHECK POOR CONTACT IN CON- NECTORS. : Is there poor contact in connectors between generator, battery and ABSCM&H/U? : Repair connector. : Go to step 10AA4. 10AA4 : CHECK ABSCM&H/U. 1) Connect all connectors. 2) Erase the memory. 3) Perform inspection mode. 4) Read out the trouble code. : Is the same trouble code as in the current diagnosis still being output? : Replace ABSCM&H/U. : Go to step 10AA5. 10AA5 : CHECK ANY OTHER TROUBLE CODES APPEARANCE. : Are other trouble codes being output? : Proceed with the diagnosis corresponding to the trouble code. : A temporary poor contact.
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4-1 [S100] SPECIFICATION AND SERVIC
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4-1 [C100] COMPONENT PARTS 1. Front
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4-1 [C200] COMPONENT PARTS 2. Rear
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4-1 [W1B1] SERVICE PROCEDURE 1. On-
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4-1 [W2A0] SERVICE PROCEDURE 2. Fro
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4-1 [W2E0] SERVICE PROCEDURE 2. Fro
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4-1 [W4C2] SERVICE PROCEDURE 4. Fro
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4-1 [W6B0] SERVICE PROCEDURE 6. Fro
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4-1 [W7B1] SERVICE PROCEDURE 7. Rea
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4-1 [W7E0] SERVICE PROCEDURE 7. Rea
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4-1 [W8B0] SERVICE PROCEDURE 8. Lat
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4-1 [W8E0] SERVICE PROCEDURE 8. Lat
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4-1 [W9B0] SERVICE PROCEDURE 9. Rea
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4-1 [W10B0] SERVICE PROCEDURE 10. R
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4-1 [W11C0] SERVICE PROCEDURE 11. R
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4-1 DIAGNOSTICS MEMO: 40
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3. Front Drive Shaft Assembly Model
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1. Front Axle (1) Baffle plate (SFJ
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1. Front Axle A: REMOVAL 1) Disconn
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3) Remove disc cover from housing.
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11) Attach hub to ST1 securely. 12)
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8) Disconnect parking brake cable e
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12) Remove bolts which secure later
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3) Clean housing interior completel
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10) Bleed air from brake system. 1
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2. REAR DRIVE SHAFT 1) Disconnect g
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8) Place alignment mark on trunnion
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3) Apply a coat of specified grease
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3) Insert DOJ cage onto shaft. NOTE
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CAUTION: Use a new axle nut. Alwa
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5. Steel Wheel and Tire A: INSPECTI
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8. Tire Rotation If tires are maint
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4-3 [S1A0] SPECIFICATIONS AND SERVI
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4-3 [S1C0] SPECIFICATIONS AND SERVI
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4-3 [C200] COMPONENT PARTS 2. Power
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4-3 [C300] COMPONENT PARTS 3. Power
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4-3 [W2B0] SERVICE PROCEDURE 2. Til
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4-3 [W2D0] SERVICE PROCEDURE 2. Til
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4-3 [W3A0] SERVICE PROCEDURE 3. Ste
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4-3 [W3C0] SERVICE PROCEDURE 3. Ste
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4-3 [W3C3] SERVICE PROCEDURE 3. Ste
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4-3 [W3D0] SERVICE PROCEDURE 3. Ste
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4-3 [W3F0] SERVICE PROCEDURE 3. Ste
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4-3 [W4B0] SERVICE PROCEDURE 4. Con
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4-3 [W4C2] SERVICE PROCEDURE 4. Con
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4-3 [W4D1] SERVICE PROCEDURE 4. Con
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4-3 [W5A0] SERVICE PROCEDURE 5. Pip
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4-3 [W5C0] SERVICE PROCEDURE 5. Pip
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4-3 [W6A0] SERVICE PROCEDURE 6. Oil
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4-3 [W6B1] SERVICE PROCEDURE 6. Oil
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4-3 [W6D0] SERVICE PROCEDURE 6. Oil
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4-3 [W6E0] SERVICE PROCEDURE 6. Oil
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4-3 [W7A0] SERVICE PROCEDURE 7. Pow
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4-3 [K1B0] DIAGNOSTICS 1. Power Ste
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4-3 [K1C0] DIAGNOSTICS 1. Power Ste
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4-3 [K1C0] DIAGNOSTICS 1. Power Ste
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4-3 [K1E0] DIAGNOSTICS 1. Power Ste
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4-3 [K1F0] DIAGNOSTICS 1. Power Ste
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4-3 DIAGNOSTICS MEMO: 54
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2. 2500 cc MODEL SPECIFICATIONS AND
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1. Front Disc Brake A: EXCEPT 2500
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2. Rear Disc Brake (1) Caliper body
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4. Master Cylinder A: WITH ABS VEHI
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5. Brake Booster A: MODELS WITH ABS
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B: ABS CONTROL MODULE AND HYDRAULIC
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1. Front Disc Brake A: ON-CAR SERVI
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5) Remove disc rotor from hub. NOTE
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1) Clean mud and foreign particles
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1) Clean mud and foreign particles
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F: INSTALLATION 1) Install disc rot
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B: REMOVAL (1) Caliper body (2) Air
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E: ASSEMBLY 1) Clean caliper body i
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NOTE: If it is difficult to remove
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D: ASSEMBLY 1. WHEEL CYLINDER 1) Cl
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4. Parking Brake (Rear Disc Brake)
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D: ADJUSTMENT 1. SHOE CLEARANCE 1)
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6. Brake Booster A: REMOVAL 1) Remo
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3. OPERATION CHECK 1) With engine o
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7) While holding hexagonal part of
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11) Remove bolt and clamp from rear
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11. Brake Fluid A: REPLACEMENT CAUT
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CAUTION: Do not disassemble or adju
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3. OUTPUT VOLTAGE Output voltage ca
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14. ABS Control Module and Hydrauli
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9) Remove air bleeder screws from t
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SERVICE PROCEDURE 4. CONDITIONS FOR
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15B2 : CHECK G SENSOR. Measure volt
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1. Entire Brake System DIAGNOSTICS
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4-5 [S100] SPECIFICATIONS AND SERVI
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4-5 [C1A2] COMPONENT PARTS 1. Pedal
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4-5 [W1A1] SERVICE PROCEDURE 1. Ped
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4-5 [W1A4] SERVICE PROCEDURE 1. Ped
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4-5 [W1C1] SERVICE PROCEDURE 1. Ped
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4-5 [W1F1] SERVICE PROCEDURE 1. Ped
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4-5 [W3A0] SERVICE PROCEDURE 3. Acc
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4-5 [K100] DIAGNOSTICS 1. Pedal Sys
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1. Heater Unit (1) Vent door (2) DE
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3. Control Unit (1) Temperature con
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3. Blower Motor Assembly A: REMOVAL
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4-7 [S100] SPECIFICATIONS 1. Specif
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4-7 [C200] COMPONENT PARTS 2. Intak
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4-7 [W1A0] SERVICE PROCEDURE 1. Saf
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4-7 [W300] SERVICE PROCEDURE 3. Too
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4-7 [W300] SERVICE PROCEDURE 3. Too
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4-7 [W4D0] SERVICE PROCEDURE 4. O-r
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4-7 [W600] SERVICE PROCEDURE 6. Dis
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4-7 [W7C0] SERVICE PROCEDURE 7. Eva
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4-7 [W8A0] SERVICE PROCEDURE 8. Lea
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4-7 [W8A7] SERVICE PROCEDURE 9. Lub
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4-7 [W11B0] SERVICE PROCEDURE 11. C
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4-7 [W11C0] SERVICE PROCEDURE 11. C
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4-7 [W13A0] SERVICE PROCEDURE 13. R
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4-7 [W15A0] SERVICE PROCEDURE 15. C
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4-7 [W17B0] SERVICE PROCEDURE 18. P
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4-7 [K200] DIAGNOSTICS 2. Performan
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4-7 [K200] DIAGNOSTICS 2. Performan
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4-7 [K400] DIAGNOSTICS 4. Compresso
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4-7 [K600] DIAGNOSTICS 6. Radiator
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4-7 [K800] DIAGNOSTICS 8. Condenser
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B: ELECTRICAL INSPECTION DIAGNOSTIC
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B4M1226B H4M1304A S4M0055A B4M2201C
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MEMO: DIAGNOSTICS 7 [T400] 4-4 4. S
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ABS sensor*2 (Wheel speed sensor) C
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6. Diagnostics Chart for On-board D
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Behavior of vehicle a) Directional
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1. CALLING UP A TROUBLE CODE 1) Tak
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MEMO: [T6D2] 4-4 DIAGNOSTICS 6. Dia
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7A1 : CHECK IF OTHER WARNING LIGHTS
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7A10 : CHECK POOR CONTACT IN CON- N
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7B1 : CHECK INSTALLATION OF ABSCM&H
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7B10 : CHECK WIRING HARNESS. Measur
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7C1 : CHECK DIAGNOSIS TERMINAL. Mea
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8. Diagnostics Chart with Trouble C
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8E1 : CHECK FRONT ABS SENSOR. 1) Tu
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DIAGNOSTICS 8E8 : CHECK BATTERY SHO
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DIAGNOSTICS 8E16 : CHECK GROUND SHO
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8I1 : CHECK INSTALLATION OF ABS SEN
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8I10 : CHECK RESISTANCE OF FRONT AB
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8I16 : CHECK GROUND SHORT OF HAR- N
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MEMO: DIAGNOSTICS [T8I23] 4-4 8. Di
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8J1 : CHECK IF THE WHEELS HAVE TURN
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MEMO: DIAGNOSTICS [T8J14] 4-4 8. Di
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8N1 : CHECK INPUT VOLTAGE OF ABSCM&
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8R1 : CHECK INPUT VOLTAGE OF ABSCM&
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8S1 : CHECK GROUND CIRCUIT OF ABSCM
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8T1 : CHECK GENERATOR. 1) Start eng
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MEMO: DIAGNOSTICS [T8T7] 4-4 8. Dia
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8U1 : CHECK SPECIFICATIONS OF THE A
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8U10 : CHECK ANY OTHER TROUBLE CODE
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8V1 : CHECK INPUT VOLTAGE OF ABSCM&
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MEMO: DIAGNOSTICS [T8V6] 4-4 8. Dia
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8W1 : CHECK INPUT VOLTAGE OF ABSCM&
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MEMO: DIAGNOSTICS [T8W8] 4-4 8. Dia
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8X1 : CHECK STOP LIGHTS COME ON. De
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8Y1 : CHECK ALL FOUR WHEELS FOR FRE
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DIAGNOSTICS 8Y8 : CHECK GROUND SHOR
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MEMO: DIAGNOSTICS [T8Y14] 4-4 8. Di
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6. FREEZE FRAME DATA NOTE: Data st
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B: LIST OF DIAGNOSTIC TROUBLE CODE
Page 327 and 328: 10C1 : CHECK IGNITION SWITCH. : Is
Page 329 and 330: MEMO: DIAGNOSTICS 85 [T10C9] 4-4 10
Page 331 and 332: 10D1 : CHECK WIRING HARNESS. 1) Tur
Page 333 and 334: MEMO: DIAGNOSTICS 89 [T10D6] 4-4 10
Page 335 and 336: WIRING DIAGRAM: DIAGNOSTICS 91 [T10
Page 337 and 338: 10H7 : CHECK POOR CONTACT IN CON- N
Page 339 and 340: DIAGNOSTICS 10H16 : CHECK HARNESS/C
Page 341 and 342: 10H23 : CHECK HUB RUNOUT. Measure h
Page 343 and 344: MEMO: DIAGNOSTICS 99 [T10H28] 4-4 1
Page 345 and 346: 10L1 : CHECK OUTPUT OF ABS SENSOR U
Page 347 and 348: 10L13 : CHECK ABS SENSOR SIGNAL. DI
Page 349 and 350: DIAGNOSTICS 10L21 : CHECK HARNESS/C
Page 351 and 352: 10L28 : CHECK SHIELD CIRCUIT. DIAGN
Page 353 and 354: 10M1 : CHECK IF THE WHEELS HAVE TUR
Page 355 and 356: MEMO: DIAGNOSTICS 111 [T10M14] 4-4
Page 357 and 358: 10Q1 : CHECK INPUT VOLTAGE OF ABSCM
Page 359 and 360: 10U1 : CHECK INPUT VOLTAGE OF ABSCM
Page 361 and 362: 10V1 : CHECK GROUND CIRCUIT OF ABSC
Page 363 and 364: 10W1 : CHECK GENERATOR. 1) Start en
Page 365 and 366: MEMO: DIAGNOSTICS 121 [T10W7] 4-4 1
Page 367 and 368: 10X1 : CHECK GENERATOR. 1) Start en
Page 369 and 370: MEMO: DIAGNOSTICS 125 [T10X7] 4-4 1
Page 371 and 372: 10Y1 : CHECK SPECIFICATIONS OF THE
Page 373 and 374: MEMO: DIAGNOSTICS 129 [T10Y8] 4-4 1
Page 375 and 376: DIAGNOSTICS 10Z1 : CHECK BATTERY SH
Page 377: MEMO: DIAGNOSTICS 133 [T10Z6] 4-4 1
Page 381 and 382: 10AB1 : CHECK VALVE RELAY IN ABSCM&
Page 383 and 384: 10AC1 : CHECK INPUT VOLTAGE OF ABSC
Page 385 and 386: 10AD1 : CHECK MOTOR RELAY IN ABSCM&
Page 387 and 388: 10AE1 : CHECK INPUT VOLTAGE OF ABSC
Page 389 and 390: MEMO: DIAGNOSTICS 145 [T10AE8] 4-4
Page 391 and 392: 10AF1 : CHECK OUTPUT OF STOP LIGHT
Page 393 and 394: MEMO: DIAGNOSTICS 149 [T10AF7] 4-4
Page 395 and 396: 10AG1 : CHECK OUTPUT OF G SENSOR US
Page 397 and 398: 10AG9 : CHECK G SENSOR. Measure vol
Page 399 and 400: 10AH1 : CHECK OUTPUT OF G SENSOR US
Page 401 and 402: 10AH15 : CHECK OPEN CIRCUIT IN G SE
Page 403 and 404: 10AH21 : CHECK POOR CONTACT IN CONN
Page 405 and 406: 10AI1 : CHECK OUTPUT OF G SENSOR US
Page 407 and 408: 10AI10 : CHECK ABSCM&H/U. 1) Turn i
Page 409 and 410: 10AJ1 : CHECK ALL FOUR WHEELS FOR F
Page 411 and 412: 10AJ10 : CHECK G SENSOR. Measure vo
Page 413 and 414: B: CHECKING THE HYDRAULIC UNIT OPER
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