Mechanical Components.pdf - Ken Gilbert

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4-4 [T8U5] DIAGNOSTICS 8. Diagnostics Chart with Trouble Code by ABS Warning Light 8U5 : CHECK TCM. 1) Turn ignition switch to OFF. 2) Connect all connectors to TCM. 3) Turn ignition switch to ON. 4) Measure voltage between TCM connector terminal and chassis ground. Connector & terminal (B54) No. 19 (+) — Chassis ground (−): H4M1353A : Is the voltage between 10 V and 15 V? : Go to step 8U7. : Go to step 8U6. 8U6 : CHECK AT. : Is the AT functioning normally? : Replace TCM. : Repair AT. 60 8U7 : CHECK OPEN CIRCUIT OF HAR- NESS. Measure voltage between ABSCM&H/U connector and chassis ground. Connector & terminal (F49) No. 3 (+) — Chassis ground (−): (F49) No. 31 (+) — Chassis ground (−): B4M1252A : Is the voltage between 10 V and 15 V? : Go to step 8U8. : Repair harness/connector between TCM and ABSCM&H/U. 8U8 : CHECK POOR CONTACT IN CON- NECTORS. : Is there poor contact in connectors between TCM and ABSCM&H/U? : Repair connector. : Go to step 8U9. 8U9 : CHECK ABSCM&H/U. 1) Turn ignition switch to OFF. 2) Connect all connectors. 3) Erase the memory. 4) Perform inspection mode. 5) Read out the trouble code. : Is the same trouble code as in the current diagnosis still being output? : Replace ABSCM&H/U. : Go to step 8U10.
8U10 : CHECK ANY OTHER TROUBLE CODES APPEARANCE. DIAGNOSTICS : Are other trouble codes being output? : Proceed with the diagnosis corresponding to the trouble code. : A temporary poor contact. [T8U10] 4-4 8. Diagnostics Chart with Trouble Code by ABS Warning Light 61
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4-1 [S100] SPECIFICATION AND SERVIC
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4-1 [C100] COMPONENT PARTS 1. Front
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4-1 [C200] COMPONENT PARTS 2. Rear
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4-1 [W1B1] SERVICE PROCEDURE 1. On-
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4-1 [W2A0] SERVICE PROCEDURE 2. Fro
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4-1 [W2E0] SERVICE PROCEDURE 2. Fro
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4-1 [W4C2] SERVICE PROCEDURE 4. Fro
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4-1 [W6B0] SERVICE PROCEDURE 6. Fro
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4-1 [W7B1] SERVICE PROCEDURE 7. Rea
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4-1 [W7E0] SERVICE PROCEDURE 7. Rea
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4-1 [W8B0] SERVICE PROCEDURE 8. Lat
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4-1 [W8E0] SERVICE PROCEDURE 8. Lat
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4-1 [W9B0] SERVICE PROCEDURE 9. Rea
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4-1 [W10B0] SERVICE PROCEDURE 10. R
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4-1 [W11C0] SERVICE PROCEDURE 11. R
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4-1 DIAGNOSTICS MEMO: 40
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3. Front Drive Shaft Assembly Model
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1. Front Axle (1) Baffle plate (SFJ
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1. Front Axle A: REMOVAL 1) Disconn
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3) Remove disc cover from housing.
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11) Attach hub to ST1 securely. 12)
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8) Disconnect parking brake cable e
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12) Remove bolts which secure later
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3) Clean housing interior completel
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10) Bleed air from brake system. 1
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2. REAR DRIVE SHAFT 1) Disconnect g
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8) Place alignment mark on trunnion
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3) Apply a coat of specified grease
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3) Insert DOJ cage onto shaft. NOTE
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CAUTION: Use a new axle nut. Alwa
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5. Steel Wheel and Tire A: INSPECTI
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8. Tire Rotation If tires are maint
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4-3 [S1A0] SPECIFICATIONS AND SERVI
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4-3 [S1C0] SPECIFICATIONS AND SERVI
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4-3 [C200] COMPONENT PARTS 2. Power
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4-3 [C300] COMPONENT PARTS 3. Power
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4-3 [W2B0] SERVICE PROCEDURE 2. Til
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4-3 [W2D0] SERVICE PROCEDURE 2. Til
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4-3 [W3A0] SERVICE PROCEDURE 3. Ste
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4-3 [W3C0] SERVICE PROCEDURE 3. Ste
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4-3 [W3C3] SERVICE PROCEDURE 3. Ste
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4-3 [W3D0] SERVICE PROCEDURE 3. Ste
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4-3 [W3F0] SERVICE PROCEDURE 3. Ste
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4-3 [W4B0] SERVICE PROCEDURE 4. Con
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4-3 [W4C2] SERVICE PROCEDURE 4. Con
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4-3 [W4D1] SERVICE PROCEDURE 4. Con
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4-3 [W5A0] SERVICE PROCEDURE 5. Pip
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4-3 [W5C0] SERVICE PROCEDURE 5. Pip
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4-3 [W6A0] SERVICE PROCEDURE 6. Oil
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4-3 [W6B1] SERVICE PROCEDURE 6. Oil
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4-3 [W6D0] SERVICE PROCEDURE 6. Oil
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4-3 [W6E0] SERVICE PROCEDURE 6. Oil
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4-3 [W7A0] SERVICE PROCEDURE 7. Pow
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4-3 [K1B0] DIAGNOSTICS 1. Power Ste
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4-3 [K1C0] DIAGNOSTICS 1. Power Ste
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4-3 [K1C0] DIAGNOSTICS 1. Power Ste
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4-3 [K1E0] DIAGNOSTICS 1. Power Ste
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4-3 [K1F0] DIAGNOSTICS 1. Power Ste
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4-3 DIAGNOSTICS MEMO: 54
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2. 2500 cc MODEL SPECIFICATIONS AND
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1. Front Disc Brake A: EXCEPT 2500
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2. Rear Disc Brake (1) Caliper body
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4. Master Cylinder A: WITH ABS VEHI
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5. Brake Booster A: MODELS WITH ABS
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B: ABS CONTROL MODULE AND HYDRAULIC
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1. Front Disc Brake A: ON-CAR SERVI
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5) Remove disc rotor from hub. NOTE
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1) Clean mud and foreign particles
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1) Clean mud and foreign particles
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F: INSTALLATION 1) Install disc rot
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B: REMOVAL (1) Caliper body (2) Air
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E: ASSEMBLY 1) Clean caliper body i
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NOTE: If it is difficult to remove
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D: ASSEMBLY 1. WHEEL CYLINDER 1) Cl
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4. Parking Brake (Rear Disc Brake)
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D: ADJUSTMENT 1. SHOE CLEARANCE 1)
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6. Brake Booster A: REMOVAL 1) Remo
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3. OPERATION CHECK 1) With engine o
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7) While holding hexagonal part of
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11) Remove bolt and clamp from rear
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11. Brake Fluid A: REPLACEMENT CAUT
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CAUTION: Do not disassemble or adju
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3. OUTPUT VOLTAGE Output voltage ca
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14. ABS Control Module and Hydrauli
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9) Remove air bleeder screws from t
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SERVICE PROCEDURE 4. CONDITIONS FOR
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15B2 : CHECK G SENSOR. Measure volt
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1. Entire Brake System DIAGNOSTICS
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4-5 [S100] SPECIFICATIONS AND SERVI
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4-5 [C1A2] COMPONENT PARTS 1. Pedal
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4-5 [W1A1] SERVICE PROCEDURE 1. Ped
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4-5 [W1A4] SERVICE PROCEDURE 1. Ped
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4-5 [W1C1] SERVICE PROCEDURE 1. Ped
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4-5 [W1F1] SERVICE PROCEDURE 1. Ped
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4-5 [W3A0] SERVICE PROCEDURE 3. Acc
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4-5 [K100] DIAGNOSTICS 1. Pedal Sys
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1. Heater Unit (1) Vent door (2) DE
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3. Control Unit (1) Temperature con
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3. Blower Motor Assembly A: REMOVAL
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4-7 [S100] SPECIFICATIONS 1. Specif
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4-7 [C200] COMPONENT PARTS 2. Intak
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4-7 [W1A0] SERVICE PROCEDURE 1. Saf
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4-7 [W300] SERVICE PROCEDURE 3. Too
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4-7 [W300] SERVICE PROCEDURE 3. Too
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4-7 [W4D0] SERVICE PROCEDURE 4. O-r
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4-7 [W600] SERVICE PROCEDURE 6. Dis
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4-7 [W7C0] SERVICE PROCEDURE 7. Eva
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4-7 [W8A0] SERVICE PROCEDURE 8. Lea
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4-7 [W8A7] SERVICE PROCEDURE 9. Lub
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4-7 [W11B0] SERVICE PROCEDURE 11. C
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4-7 [W11C0] SERVICE PROCEDURE 11. C
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4-7 [W13A0] SERVICE PROCEDURE 13. R
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4-7 [W15A0] SERVICE PROCEDURE 15. C
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4-7 [W17B0] SERVICE PROCEDURE 18. P
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4-7 [K200] DIAGNOSTICS 2. Performan
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4-7 [K200] DIAGNOSTICS 2. Performan
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4-7 [K400] DIAGNOSTICS 4. Compresso
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4-7 [K600] DIAGNOSTICS 6. Radiator
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4-7 [K800] DIAGNOSTICS 8. Condenser
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B: ELECTRICAL INSPECTION DIAGNOSTIC
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B4M1226B H4M1304A S4M0055A B4M2201C
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MEMO: DIAGNOSTICS 7 [T400] 4-4 4. S
Page 253 and 254: ABS sensor*2 (Wheel speed sensor) C
Page 255 and 256: 6. Diagnostics Chart for On-board D
Page 257 and 258: Behavior of vehicle a) Directional
Page 259 and 260: 1. CALLING UP A TROUBLE CODE 1) Tak
Page 261 and 262: MEMO: [T6D2] 4-4 DIAGNOSTICS 6. Dia
Page 263 and 264: 7A1 : CHECK IF OTHER WARNING LIGHTS
Page 265 and 266: 7A10 : CHECK POOR CONTACT IN CON- N
Page 267 and 268: 7B1 : CHECK INSTALLATION OF ABSCM&H
Page 269 and 270: 7B10 : CHECK WIRING HARNESS. Measur
Page 271 and 272: 7C1 : CHECK DIAGNOSIS TERMINAL. Mea
Page 273 and 274: 8. Diagnostics Chart with Trouble C
Page 275 and 276: 8E1 : CHECK FRONT ABS SENSOR. 1) Tu
Page 277 and 278: DIAGNOSTICS 8E8 : CHECK BATTERY SHO
Page 279 and 280: DIAGNOSTICS 8E16 : CHECK GROUND SHO
Page 281 and 282: 8I1 : CHECK INSTALLATION OF ABS SEN
Page 283 and 284: 8I10 : CHECK RESISTANCE OF FRONT AB
Page 285 and 286: 8I16 : CHECK GROUND SHORT OF HAR- N
Page 287 and 288: MEMO: DIAGNOSTICS [T8I23] 4-4 8. Di
Page 289 and 290: 8J1 : CHECK IF THE WHEELS HAVE TURN
Page 291 and 292: MEMO: DIAGNOSTICS [T8J14] 4-4 8. Di
Page 293 and 294: 8N1 : CHECK INPUT VOLTAGE OF ABSCM&
Page 295 and 296: 8R1 : CHECK INPUT VOLTAGE OF ABSCM&
Page 297 and 298: 8S1 : CHECK GROUND CIRCUIT OF ABSCM
Page 299 and 300: 8T1 : CHECK GENERATOR. 1) Start eng
Page 301 and 302: MEMO: DIAGNOSTICS [T8T7] 4-4 8. Dia
Page 303: 8U1 : CHECK SPECIFICATIONS OF THE A
Page 307 and 308: 8V1 : CHECK INPUT VOLTAGE OF ABSCM&
Page 309 and 310: MEMO: DIAGNOSTICS [T8V6] 4-4 8. Dia
Page 311 and 312: 8W1 : CHECK INPUT VOLTAGE OF ABSCM&
Page 313 and 314: MEMO: DIAGNOSTICS [T8W8] 4-4 8. Dia
Page 315 and 316: 8X1 : CHECK STOP LIGHTS COME ON. De
Page 317 and 318: 8Y1 : CHECK ALL FOUR WHEELS FOR FRE
Page 319 and 320: DIAGNOSTICS 8Y8 : CHECK GROUND SHOR
Page 321 and 322: MEMO: DIAGNOSTICS [T8Y14] 4-4 8. Di
Page 323 and 324: 6. FREEZE FRAME DATA NOTE: Data st
Page 325 and 326: B: LIST OF DIAGNOSTIC TROUBLE CODE
Page 327 and 328: 10C1 : CHECK IGNITION SWITCH. : Is
Page 329 and 330: MEMO: DIAGNOSTICS 85 [T10C9] 4-4 10
Page 331 and 332: 10D1 : CHECK WIRING HARNESS. 1) Tur
Page 333 and 334: MEMO: DIAGNOSTICS 89 [T10D6] 4-4 10
Page 335 and 336: WIRING DIAGRAM: DIAGNOSTICS 91 [T10
Page 337 and 338: 10H7 : CHECK POOR CONTACT IN CON- N
Page 339 and 340: DIAGNOSTICS 10H16 : CHECK HARNESS/C
Page 341 and 342: 10H23 : CHECK HUB RUNOUT. Measure h
Page 343 and 344: MEMO: DIAGNOSTICS 99 [T10H28] 4-4 1
Page 345 and 346: 10L1 : CHECK OUTPUT OF ABS SENSOR U
Page 347 and 348: 10L13 : CHECK ABS SENSOR SIGNAL. DI
Page 349 and 350: DIAGNOSTICS 10L21 : CHECK HARNESS/C
Page 351 and 352: 10L28 : CHECK SHIELD CIRCUIT. DIAGN
Page 353 and 354: 10M1 : CHECK IF THE WHEELS HAVE TUR
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MEMO: DIAGNOSTICS 111 [T10M14] 4-4
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10Q1 : CHECK INPUT VOLTAGE OF ABSCM
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10U1 : CHECK INPUT VOLTAGE OF ABSCM
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10V1 : CHECK GROUND CIRCUIT OF ABSC
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10W1 : CHECK GENERATOR. 1) Start en
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MEMO: DIAGNOSTICS 121 [T10W7] 4-4 1
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10X1 : CHECK GENERATOR. 1) Start en
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MEMO: DIAGNOSTICS 125 [T10X7] 4-4 1
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10Y1 : CHECK SPECIFICATIONS OF THE
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MEMO: DIAGNOSTICS 129 [T10Y8] 4-4 1
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DIAGNOSTICS 10Z1 : CHECK BATTERY SH
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MEMO: DIAGNOSTICS 133 [T10Z6] 4-4 1
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10AA1 : CHECK INPUT VOLTAGE OF ABSC
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10AB1 : CHECK VALVE RELAY IN ABSCM&
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10AC1 : CHECK INPUT VOLTAGE OF ABSC
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10AD1 : CHECK MOTOR RELAY IN ABSCM&
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10AE1 : CHECK INPUT VOLTAGE OF ABSC
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MEMO: DIAGNOSTICS 145 [T10AE8] 4-4
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10AF1 : CHECK OUTPUT OF STOP LIGHT
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MEMO: DIAGNOSTICS 149 [T10AF7] 4-4
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10AG1 : CHECK OUTPUT OF G SENSOR US
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10AG9 : CHECK G SENSOR. Measure vol
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10AH1 : CHECK OUTPUT OF G SENSOR US
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10AH15 : CHECK OPEN CIRCUIT IN G SE
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10AH21 : CHECK POOR CONTACT IN CONN
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10AI1 : CHECK OUTPUT OF G SENSOR US
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10AI10 : CHECK ABSCM&H/U. 1) Turn i
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10AJ1 : CHECK ALL FOUR WHEELS FOR F
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10AJ10 : CHECK G SENSOR. Measure vo
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B: CHECKING THE HYDRAULIC UNIT OPER
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