Mechanical Components.pdf - Ken Gilbert

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4-4 [T7C3] DIAGNOSTICS 7. Diagnostics Chart for ABS Warning Light Circuit and Diagnosis Circuit Failure MEMO: 28
8. Diagnostics Chart with Trouble Code by ABS Warning Light A: LIST OF TROUBLE CODE DIAGNOSTICS [T8A0] 4-4 8. Diagnostics Chart with Trouble Code by ABS Warning Light Trouble code Contents of diagnosis Index No. 11 Start code Trouble code is shown after start code. Only start code is shown in normal condition. — 21 Front right ABS sensor 23 Abnormal ABS sensor Front left ABS sensor 25 (Open circuit or input voltage too high) Rear right ABS sensor 27 Rear left ABS sensor 22 Front right ABS sensor 24 26 28 Abnormal ABS sensor (Abnormal ABS sensor signal) Front left ABS sensor Rear right ABS sensor Rear left ABS sensor 29 Any one of four 31 Front right inlet valve 32 Front right outlet valve 33 Front left inlet valve 34 Abnormal solenoid valve circuit(s) in ABS con- Front left outlet valve 35 trol module and hydraulic unit Rear right inlet valve 36 Rear right outlet valve 37 Rear left inlet valve 38 Rear left outlet valve 41 Abnormal ABS control module 42 Source voltage is abnormal. 44 A combination of AT control abnormal 51 Abnormal valve relay 52 Abnormal motor and/or motor relay 54 Abnormal stop light switch 56 Abnormal G sensor output voltage 29
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4-1 [S100] SPECIFICATION AND SERVIC
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4-1 [C100] COMPONENT PARTS 1. Front
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4-1 [C200] COMPONENT PARTS 2. Rear
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4-1 [W1B1] SERVICE PROCEDURE 1. On-
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4-1 [W2A0] SERVICE PROCEDURE 2. Fro
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4-1 [W2E0] SERVICE PROCEDURE 2. Fro
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4-1 [W4C2] SERVICE PROCEDURE 4. Fro
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4-1 [W6B0] SERVICE PROCEDURE 6. Fro
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4-1 [W7B1] SERVICE PROCEDURE 7. Rea
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4-1 [W7E0] SERVICE PROCEDURE 7. Rea
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4-1 [W8B0] SERVICE PROCEDURE 8. Lat
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4-1 [W8E0] SERVICE PROCEDURE 8. Lat
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4-1 [W9B0] SERVICE PROCEDURE 9. Rea
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4-1 [W10B0] SERVICE PROCEDURE 10. R
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4-1 [W11C0] SERVICE PROCEDURE 11. R
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4-1 DIAGNOSTICS MEMO: 40
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3. Front Drive Shaft Assembly Model
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1. Front Axle (1) Baffle plate (SFJ
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1. Front Axle A: REMOVAL 1) Disconn
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3) Remove disc cover from housing.
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11) Attach hub to ST1 securely. 12)
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8) Disconnect parking brake cable e
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12) Remove bolts which secure later
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3) Clean housing interior completel
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10) Bleed air from brake system. 1
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2. REAR DRIVE SHAFT 1) Disconnect g
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8) Place alignment mark on trunnion
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3) Apply a coat of specified grease
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3) Insert DOJ cage onto shaft. NOTE
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CAUTION: Use a new axle nut. Alwa
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5. Steel Wheel and Tire A: INSPECTI
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8. Tire Rotation If tires are maint
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4-3 [S1A0] SPECIFICATIONS AND SERVI
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4-3 [S1C0] SPECIFICATIONS AND SERVI
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4-3 [C200] COMPONENT PARTS 2. Power
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4-3 [C300] COMPONENT PARTS 3. Power
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4-3 [W2B0] SERVICE PROCEDURE 2. Til
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4-3 [W2D0] SERVICE PROCEDURE 2. Til
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4-3 [W3A0] SERVICE PROCEDURE 3. Ste
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4-3 [W3C0] SERVICE PROCEDURE 3. Ste
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4-3 [W3C3] SERVICE PROCEDURE 3. Ste
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4-3 [W3D0] SERVICE PROCEDURE 3. Ste
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4-3 [W3F0] SERVICE PROCEDURE 3. Ste
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4-3 [W4B0] SERVICE PROCEDURE 4. Con
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4-3 [W4C2] SERVICE PROCEDURE 4. Con
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4-3 [W4D1] SERVICE PROCEDURE 4. Con
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4-3 [W5A0] SERVICE PROCEDURE 5. Pip
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4-3 [W5C0] SERVICE PROCEDURE 5. Pip
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4-3 [W6A0] SERVICE PROCEDURE 6. Oil
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4-3 [W6B1] SERVICE PROCEDURE 6. Oil
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4-3 [W6D0] SERVICE PROCEDURE 6. Oil
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4-3 [W6E0] SERVICE PROCEDURE 6. Oil
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4-3 [W7A0] SERVICE PROCEDURE 7. Pow
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4-3 [K1B0] DIAGNOSTICS 1. Power Ste
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4-3 [K1C0] DIAGNOSTICS 1. Power Ste
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4-3 [K1C0] DIAGNOSTICS 1. Power Ste
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4-3 [K1E0] DIAGNOSTICS 1. Power Ste
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4-3 [K1F0] DIAGNOSTICS 1. Power Ste
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4-3 DIAGNOSTICS MEMO: 54
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2. 2500 cc MODEL SPECIFICATIONS AND
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1. Front Disc Brake A: EXCEPT 2500
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2. Rear Disc Brake (1) Caliper body
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4. Master Cylinder A: WITH ABS VEHI
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5. Brake Booster A: MODELS WITH ABS
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B: ABS CONTROL MODULE AND HYDRAULIC
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1. Front Disc Brake A: ON-CAR SERVI
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5) Remove disc rotor from hub. NOTE
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1) Clean mud and foreign particles
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1) Clean mud and foreign particles
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F: INSTALLATION 1) Install disc rot
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B: REMOVAL (1) Caliper body (2) Air
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E: ASSEMBLY 1) Clean caliper body i
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NOTE: If it is difficult to remove
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D: ASSEMBLY 1. WHEEL CYLINDER 1) Cl
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4. Parking Brake (Rear Disc Brake)
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D: ADJUSTMENT 1. SHOE CLEARANCE 1)
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6. Brake Booster A: REMOVAL 1) Remo
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3. OPERATION CHECK 1) With engine o
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7) While holding hexagonal part of
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11) Remove bolt and clamp from rear
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11. Brake Fluid A: REPLACEMENT CAUT
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CAUTION: Do not disassemble or adju
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3. OUTPUT VOLTAGE Output voltage ca
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14. ABS Control Module and Hydrauli
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9) Remove air bleeder screws from t
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SERVICE PROCEDURE 4. CONDITIONS FOR
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15B2 : CHECK G SENSOR. Measure volt
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1. Entire Brake System DIAGNOSTICS
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4-5 [S100] SPECIFICATIONS AND SERVI
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4-5 [C1A2] COMPONENT PARTS 1. Pedal
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4-5 [W1A1] SERVICE PROCEDURE 1. Ped
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4-5 [W1A4] SERVICE PROCEDURE 1. Ped
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4-5 [W1C1] SERVICE PROCEDURE 1. Ped
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4-5 [W1F1] SERVICE PROCEDURE 1. Ped
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4-5 [W3A0] SERVICE PROCEDURE 3. Acc
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4-5 [K100] DIAGNOSTICS 1. Pedal Sys
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1. Heater Unit (1) Vent door (2) DE
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3. Control Unit (1) Temperature con
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3. Blower Motor Assembly A: REMOVAL
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4-7 [S100] SPECIFICATIONS 1. Specif
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4-7 [C200] COMPONENT PARTS 2. Intak
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4-7 [W1A0] SERVICE PROCEDURE 1. Saf
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4-7 [W300] SERVICE PROCEDURE 3. Too
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4-7 [W300] SERVICE PROCEDURE 3. Too
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4-7 [W4D0] SERVICE PROCEDURE 4. O-r
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4-7 [W600] SERVICE PROCEDURE 6. Dis
Page 221 and 222: 4-7 [W7C0] SERVICE PROCEDURE 7. Eva
Page 223 and 224: 4-7 [W8A0] SERVICE PROCEDURE 8. Lea
Page 225 and 226: 4-7 [W8A7] SERVICE PROCEDURE 9. Lub
Page 227 and 228: 4-7 [W11B0] SERVICE PROCEDURE 11. C
Page 229 and 230: 4-7 [W11C0] SERVICE PROCEDURE 11. C
Page 231 and 232: 4-7 [W13A0] SERVICE PROCEDURE 13. R
Page 233 and 234: 4-7 [W15A0] SERVICE PROCEDURE 15. C
Page 235 and 236: 4-7 [W17B0] SERVICE PROCEDURE 18. P
Page 237 and 238: 4-7 [K200] DIAGNOSTICS 2. Performan
Page 239 and 240: 4-7 [K200] DIAGNOSTICS 2. Performan
Page 241 and 242: 4-7 [K400] DIAGNOSTICS 4. Compresso
Page 243 and 244: 4-7 [K600] DIAGNOSTICS 6. Radiator
Page 245 and 246: 4-7 [K800] DIAGNOSTICS 8. Condenser
Page 247 and 248: B: ELECTRICAL INSPECTION DIAGNOSTIC
Page 249 and 250: B4M1226B H4M1304A S4M0055A B4M2201C
Page 251 and 252: MEMO: DIAGNOSTICS 7 [T400] 4-4 4. S
Page 253 and 254: ABS sensor*2 (Wheel speed sensor) C
Page 255 and 256: 6. Diagnostics Chart for On-board D
Page 257 and 258: Behavior of vehicle a) Directional
Page 259 and 260: 1. CALLING UP A TROUBLE CODE 1) Tak
Page 261 and 262: MEMO: [T6D2] 4-4 DIAGNOSTICS 6. Dia
Page 263 and 264: 7A1 : CHECK IF OTHER WARNING LIGHTS
Page 265 and 266: 7A10 : CHECK POOR CONTACT IN CON- N
Page 267 and 268: 7B1 : CHECK INSTALLATION OF ABSCM&H
Page 269 and 270: 7B10 : CHECK WIRING HARNESS. Measur
Page 271: 7C1 : CHECK DIAGNOSIS TERMINAL. Mea
Page 275 and 276: 8E1 : CHECK FRONT ABS SENSOR. 1) Tu
Page 277 and 278: DIAGNOSTICS 8E8 : CHECK BATTERY SHO
Page 279 and 280: DIAGNOSTICS 8E16 : CHECK GROUND SHO
Page 281 and 282: 8I1 : CHECK INSTALLATION OF ABS SEN
Page 283 and 284: 8I10 : CHECK RESISTANCE OF FRONT AB
Page 285 and 286: 8I16 : CHECK GROUND SHORT OF HAR- N
Page 287 and 288: MEMO: DIAGNOSTICS [T8I23] 4-4 8. Di
Page 289 and 290: 8J1 : CHECK IF THE WHEELS HAVE TURN
Page 291 and 292: MEMO: DIAGNOSTICS [T8J14] 4-4 8. Di
Page 293 and 294: 8N1 : CHECK INPUT VOLTAGE OF ABSCM&
Page 295 and 296: 8R1 : CHECK INPUT VOLTAGE OF ABSCM&
Page 297 and 298: 8S1 : CHECK GROUND CIRCUIT OF ABSCM
Page 299 and 300: 8T1 : CHECK GENERATOR. 1) Start eng
Page 301 and 302: MEMO: DIAGNOSTICS [T8T7] 4-4 8. Dia
Page 303 and 304: 8U1 : CHECK SPECIFICATIONS OF THE A
Page 305 and 306: 8U10 : CHECK ANY OTHER TROUBLE CODE
Page 307 and 308: 8V1 : CHECK INPUT VOLTAGE OF ABSCM&
Page 309 and 310: MEMO: DIAGNOSTICS [T8V6] 4-4 8. Dia
Page 311 and 312: 8W1 : CHECK INPUT VOLTAGE OF ABSCM&
Page 313 and 314: MEMO: DIAGNOSTICS [T8W8] 4-4 8. Dia
Page 315 and 316: 8X1 : CHECK STOP LIGHTS COME ON. De
Page 317 and 318: 8Y1 : CHECK ALL FOUR WHEELS FOR FRE
Page 319 and 320: DIAGNOSTICS 8Y8 : CHECK GROUND SHOR
Page 321 and 322: MEMO: DIAGNOSTICS [T8Y14] 4-4 8. Di
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6. FREEZE FRAME DATA NOTE: Data st
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B: LIST OF DIAGNOSTIC TROUBLE CODE
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10C1 : CHECK IGNITION SWITCH. : Is
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MEMO: DIAGNOSTICS 85 [T10C9] 4-4 10
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10D1 : CHECK WIRING HARNESS. 1) Tur
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MEMO: DIAGNOSTICS 89 [T10D6] 4-4 10
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WIRING DIAGRAM: DIAGNOSTICS 91 [T10
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10H7 : CHECK POOR CONTACT IN CON- N
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DIAGNOSTICS 10H16 : CHECK HARNESS/C
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10H23 : CHECK HUB RUNOUT. Measure h
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MEMO: DIAGNOSTICS 99 [T10H28] 4-4 1
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10L1 : CHECK OUTPUT OF ABS SENSOR U
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10L13 : CHECK ABS SENSOR SIGNAL. DI
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DIAGNOSTICS 10L21 : CHECK HARNESS/C
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10L28 : CHECK SHIELD CIRCUIT. DIAGN
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10M1 : CHECK IF THE WHEELS HAVE TUR
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MEMO: DIAGNOSTICS 111 [T10M14] 4-4
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10Q1 : CHECK INPUT VOLTAGE OF ABSCM
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10U1 : CHECK INPUT VOLTAGE OF ABSCM
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10V1 : CHECK GROUND CIRCUIT OF ABSC
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10W1 : CHECK GENERATOR. 1) Start en
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MEMO: DIAGNOSTICS 121 [T10W7] 4-4 1
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10X1 : CHECK GENERATOR. 1) Start en
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MEMO: DIAGNOSTICS 125 [T10X7] 4-4 1
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10Y1 : CHECK SPECIFICATIONS OF THE
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MEMO: DIAGNOSTICS 129 [T10Y8] 4-4 1
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DIAGNOSTICS 10Z1 : CHECK BATTERY SH
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MEMO: DIAGNOSTICS 133 [T10Z6] 4-4 1
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10AA1 : CHECK INPUT VOLTAGE OF ABSC
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10AB1 : CHECK VALVE RELAY IN ABSCM&
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10AC1 : CHECK INPUT VOLTAGE OF ABSC
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10AD1 : CHECK MOTOR RELAY IN ABSCM&
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10AE1 : CHECK INPUT VOLTAGE OF ABSC
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MEMO: DIAGNOSTICS 145 [T10AE8] 4-4
Page 391 and 392:
10AF1 : CHECK OUTPUT OF STOP LIGHT
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MEMO: DIAGNOSTICS 149 [T10AF7] 4-4
Page 395 and 396:
10AG1 : CHECK OUTPUT OF G SENSOR US
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10AG9 : CHECK G SENSOR. Measure vol
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10AH1 : CHECK OUTPUT OF G SENSOR US
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10AH15 : CHECK OPEN CIRCUIT IN G SE
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10AH21 : CHECK POOR CONTACT IN CONN
Page 405 and 406:
10AI1 : CHECK OUTPUT OF G SENSOR US
Page 407 and 408:
10AI10 : CHECK ABSCM&H/U. 1) Turn i
Page 409 and 410:
10AJ1 : CHECK ALL FOUR WHEELS FOR F
Page 411 and 412:
10AJ10 : CHECK G SENSOR. Measure vo
Page 413 and 414:
B: CHECKING THE HYDRAULIC UNIT OPER
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Mechanical Components.pdf - Ken Gilbert

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