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PowerGrip® GT® Belt Drives

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Synchronous <strong>Belt</strong> <strong>Drives</strong> – Sprocket Specifications<br />

Sprocket Specifications — continued<br />

C. Groove Specifications<br />

Accurate reproduction of the correct sprocket groove<br />

profile in production sprockets is essential in<br />

obtaining the full performance capabilities of the<br />

drive system. The correct groove profile for a<br />

sprocket changes as the number of grooves<br />

changes. Gates can assist the designer with<br />

sprocket groove profile data. Data can be furnished<br />

in the following forms:<br />

Master Profile: A scaled line drawing of the<br />

ideal groove profile with tolerance bands<br />

plotted on dimensionally stable translucent<br />

material. Suitable for groove inspection<br />

purposes on an optical comparitor.<br />

Dimensioned Profile Drawing: A line<br />

drawing of the ideal groove profile with all arcs<br />

and radii defined. Suitable for mold design.<br />

Digitized Points: A series of X and Y<br />

coordinates defining the ideal groove profile.<br />

Available in printed form or on a floppy disk.<br />

Suitable for mold design.<br />

Some sprocket groove profile data is<br />

proprietary and can be furnished only to Gates<br />

licensees. Check with Gates Application<br />

Engineering for availability.<br />

Tolerancing/Inspection Procedure: A typical<br />

sprocket groove tolerance band is illustrated in Fig.<br />

11. Groove inspections must by made on an optical<br />

comparitor at a specified magnification. The actual<br />

sprocket groove profile must fit within the specified<br />

tolerance bands without any sharp transitions or<br />

under cuts.<br />

Figure 11<br />

D. Flange Design and Face Width<br />

Guidelines<br />

Flanging Guidelines<br />

Face Width Guidelines<br />

Table 23<br />

Nominal Flange Dimensions for Molding,<br />

Sintering, Casting, etc.<br />

Minimum Nominal<br />

<strong>Belt</strong> Flange Height Flange Height<br />

Section (in) (mm) (in) (mm)<br />

MXL 0.040 – 0.050 –<br />

XL 0.060 – 0.080 –<br />

2MR 0.043 1.10 0.059 1.50<br />

3M&3MR 0.067 1.70 0.098 2.50<br />

5M&5MR 0.091 2.30 0.150 3.80<br />

Table 24<br />

Additional amount of Face Width recommended<br />

over Nominal <strong>Belt</strong> Width (Add Table Values to<br />

Nominal <strong>Belt</strong> Width for Nominal Face Width)<br />

Nominal Face Width Nominal Face Width<br />

<strong>Belt</strong> Unflanged Flanged<br />

Section (in) (mm) (in) (mm)<br />

MXL +0.125 – +0.040 –<br />

XL +0.190 – +0.060 –<br />

2MR +0.118 +3.00 +0.039 +1.00<br />

3M&3MR +0.157 +4.00 +0.049 +1.25<br />

5M&5MR +0.197 +5.00 +0.059 +1.50<br />

64 The World’s Most Trusted Name in <strong>Belt</strong>s, Hose & Hydraulics.

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