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Air Mobility Plan, 2008 - The Black Vault

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C-5 Roadmap<br />

C-5 Program/Modifications<br />

(b)(5)<br />

Modification Explanations<br />

(b)(5)<br />

Horizontal Tie Box Replacement<br />

Because of the problems with the C-5A tie box, programmed depot maintenance (PDM) inspections<br />

track cracks in the C-5B horizontal stabilizer aft tie box fitting. <strong>The</strong> number and significance of the<br />

cracks has reached a point where the Tie Box program must transition from “inspect and repair” to<br />

“replace.” <strong>The</strong> A- and B-model tie boxes were both manufactured from 7075-T6 aluminum forgings.<br />

<strong>The</strong> 7075-T6 is known as a Stress Corrosion Crack (SCC) susceptible alloy. <strong>The</strong> tie box is not<br />

fail-safe for limit load for a crack beyond the critical crack length. Limit load is the maximum load<br />

that any aircraft in the fleet would see during the service life of the fleet. <strong>Plan</strong>s are to implement<br />

54<br />

FOR OFFICIAL USE ONLY (FOUO)<br />

OCT 07

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