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4-CYCLE OVERHEAD VALVE ENGINES - Small Engine Discount

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LOW OIL PRESSURE SENSOR<br />

Test the sensor on a running engine using an<br />

ohmmeter or continuity tester with one tester lead<br />

connected the sensor terminal (with lead wire<br />

removed) and the other to an engine ground. An open<br />

circuit should be found with the engine running and<br />

continuity should exist when the engine is shut off. If<br />

continuity is found or the tractor oil pressure indicator<br />

light is on or comes on at low engine RPM's, remove<br />

the sensor and check engine oil pressure with a<br />

master oil pressure gauge. The oil pressure of a<br />

running engine should be above 10 p.s.i. (.700 bar).<br />

If lower than 10 p.s.i. (.700 bar), an internal engine<br />

problem exists (diag. 29).<br />

LOW OIL SENSOR<br />

This sensor must use a # 194 bulb in series with the<br />

sensor for proper operation and to prevent sensor<br />

damage. Remove the sensor from the engine and<br />

attach the electrical plug. Attach a jumper lead from<br />

an engine ground to the threaded portion of the<br />

sensor. Place the keyswitch in the run position. The<br />

indicator light should come on with the tip of the sensor<br />

in air and go off when oil covers the sensor tip. The<br />

response time of the sensor is between 5 and 15<br />

seconds with 13 volts D.C. at the battery. Lower<br />

battery voltage will result in a longer response time.<br />

Use teflon-type pipe sealant on the sensor threads to<br />

prevent oil leakage when reinstalling (diag. 30).<br />

ELECTRIC STARTER SERVICE<br />

This section covers the service procedures for the 12 and 120 volt electric starters. For diagnosis of the<br />

starting circuit see “Electrical Starter Troubleshooting” in this chapter. Illustrations may not be identical in<br />

configuration to the starter being serviced, but procedures and tests apply unless otherwise stated. Starters<br />

labeled UL listed/ CSA approved are serviceable. Starters labeled CSA cannot be serviced, only replaced. If a<br />

starter is serviced, the "O" rings on each end of the housing must be replaced.<br />

12 VOLT or 120 VOLT ELECTRIC STARTERS<br />

1. Remove the plastic dust cover on the bendix<br />

end (diag. 31).<br />

48<br />

2. Push down the spring retainer and remove<br />

the retainer ring.<br />

3. Slide off the spring retainer, anti-drift spring,<br />

gear, and drive nut.<br />

4. If internal service is necessary (non-CSA)<br />

starters only, scribe a line across the cap<br />

assemblies and armature housing to aid in<br />

reassembly.<br />

5. Remove the two or four retaining nuts from<br />

the through bolts holding the cap assembly.<br />

6. Slide off the cap assembly. The terminal<br />

insulator slides out of the commutator cap<br />

(some models).<br />

7. Remove the armature.<br />

8. Inspect and replace as necessary, see the<br />

section "Inspection and Repair" later in this<br />

chapter. Use the reverse procedure for<br />

assembly. ( For ease of assembly, place the<br />

armature into the brush end of the frame first.)<br />

BRUSHES<br />

RETAINER &<br />

SPRING<br />

ARMATURE<br />

BENDIX ASSEMBLY<br />

RETAINING RING<br />

DUST COVER<br />

Not For Resale<br />

www.<strong>Small</strong><strong>Engine</strong><strong>Discount</strong>.com<br />

30<br />

GASKET<br />

29<br />

THRUST<br />

WASHER<br />

31

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