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4-CYCLE OVERHEAD VALVE ENGINES - Small Engine Discount

4-CYCLE OVERHEAD VALVE ENGINES - Small Engine Discount

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Mechanical Compression Release (MCR) camshafts<br />

have a pin located in the camshaft, that extends above<br />

the intake or exhaust cam lobe, to lift the valve to<br />

relieve the engine compression for easier cranking.<br />

When the engine starts, centrifugal force moves the<br />

weight outward and the pin will drop back down. The<br />

engine will now run at full compression (diag. 38).<br />

Some OHH engines use a composite camshaft. This<br />

camshaft is used on OHH/OHSK 50-70 engines that<br />

have been manufactured after DOM (date of<br />

manufacture) 7048. This change that took place in<br />

February of 1997 and is basic on the OHH engines,<br />

except those units that use extended camshafts which<br />

will continue to use a cast iron camshaft. A camshaft<br />

kit replaces the old camshaft and includes<br />

compression release components and two light tension<br />

valve springs. It is CRITICAL that the new valve<br />

springs be installed or lobe damage will occur on the<br />

camshaft.<br />

NOTE: You must install the thrust washer between<br />

the cover and cam to prevent wear.<br />

Some OVRM engines use a ramp compression<br />

release (RCR) system that works with the intake valve.<br />

The ramp is located on the backside of the intake cam<br />

lobe. The ramp delays the intake valve closure,<br />

resulting in lower emissions and reduced compression<br />

for easier pull starting (diag. 39).<br />

Valve Seats<br />

COMPRESSION<br />

RELEASE<br />

INTAKE<br />

CAMSHAFT<br />

INSERT<br />

SPRING<br />

END "A"<br />

COMPRESSION<br />

RELEASE SPRING<br />

Valve seats are not replaceable. If they are burned,<br />

pitted, or distorted they can be regrounded using a<br />

grinding stone or a valve seat cutting tool. Valve seats<br />

are ground to an angle of 46 degrees to a width of<br />

EXHAUST<br />

39<br />

3/64" (1.91 mm).<br />

The recommended procedure to properly cut a valve seat is to use the Neway Valve Cutting System, which<br />

consists of three different cutters. OVRM and OHH engines have a small combustion chamber and require the<br />

use of a special Neway cutter #103 for the 46 and 31 degree combination cutter. The 60 degree cutter is Neway<br />

cutter # 111. The tapered pilots required are; Neway # 100-1/4-1 for the .249" (6.325 mm) exhaust guide, and<br />

Neway #100-1/4 for the .250" (6.35 mm) intake guide. Consult the cutter's complete procedure guide for<br />

additional information.<br />

First, use the 60 degree cutter to clean and narrow the seat from the bottom to the center (diag. 40).<br />

A<br />

THRUST<br />

WASHER<br />

Second, use the 31 degree cutter to clean and narrow the seat from the top toward the center (diag. 41).<br />

Third, use the 46 degree cutter to cut the seat to a width of 3/64" (1.191 mm) (diag. 42). Check the contact area<br />

of a new or reconditioned valve face on a finished valve seat. Using fingers, snap the valve sharply against the<br />

corresponding valve seat and view the line imprinted on the valve face. The contact area or line should be<br />

continuous and appear on the upper 1/3 of the valve face. Re-cut the seat to move the contact area higher or<br />

lower if necessary and recheck the contact area.<br />

B<br />

38<br />

BOTTOM<br />

NARROWING<br />

CUTTER<br />

15 0<br />

TOP NARROWING<br />

CUTTER<br />

46 0<br />

TOP<br />

31<br />

NARROW<br />

0<br />

31 0 SEAT CUTTER<br />

46 0<br />

60 0<br />

SEAT<br />

SEAT<br />

3/64" SEAT<br />

72<br />

BOTTOM<br />

NARROWING<br />

40<br />

41<br />

BOTTOM<br />

NARROW<br />

Not For Resale<br />

www.<strong>Small</strong><strong>Engine</strong><strong>Discount</strong>.com<br />

42

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