cutting diagram 3-ft bookcase

GUT.OFF JIG EXPTODED VIEW
OVERALL SIZE: 24"W x 321/q"L x 87 /e"H
7c" threaded plastic knob Main fence
E\ 's_
H
? cV-
#8 x 2" Fh woodscrew
I
Adjustable fence
'
-#
t_[j-s
r- Stop block
RUNNER AND BASE FIRST
Whilc it\ lridtlcrr tirrrt vierv. tlrc jir{
has a mrtncr (A) undernc'rth th:rt fits
irt the s:rwls nriter sause slot. This
rllnner is key to r-r-r:rking the jig n':rck
sclurrely, so thati wl-rere I started.
Tir rnrrke thc rurrner, start by rippirrs.l:r
':" srrip fiorrr rhc edse oi,r
piece of %"-thick hrrrdwoocl. Sancl
the edges ulltil thc nrnlrer rvill sliclc
sllloothly in tl-re nritcl skrt.
Ncxt, cut the /2" ply'uvood blse'
(13) to lcnuth and width, but don't
nrrke thc ansled cnts yet flJd.ic
Dctdil).lt\ e:rsict to uralk thc position
of the nlnncr while the piece is
still rectanqular.
i--\A
n
Norv, set your rip fencc 11%"
fiorrr the bhde.With the bhde lowerccl,
hy tl-re base' on thc' saw tlble'
ancl butt it asrainst the fc'nce. Then
nrark tl-rc locltion of thc uritcr slot
on thc leadins eclge of the basc.
Tb hclp "lock" thc nurner to thc
blsc, I cut n shlllow dacio in the
bottour of the brrse (Iiig. 1). Use a
'/r"-wide dado blade and snelk up
on the fin:rl width.
Finrlly, trinr thc base to sh:rpe (see
tlre lln.it' Dctail) a,nc1 sand the' cdges
snlooth. (You'll rttach the runner
later durins the lssenrbly phase.)
B---
1/q" xS" Toilet flange bolt
Base
(72" plywood)
Runner
BASE DETAIT
3/+"
Mark
slot
t3/{
4V2"
NOTE: You'll need to
custom fit the iig to
work with your saw
It's importanthat the
portion to the left side
of the blade overhangs
the extension wing by
%". (The measurcments
shown herc arc
for a llelta contractor's
saw.l
MATERIATS IIST
LUMBER:
N (1) Stop
'f n" x2'fa" x2"
A (1) Runner
x231/B'* 0 (2) Stop Keys '/o" x'f'u" vtfru++
B (1) Base '/i'x24" x32t1i' P (1) Handle t1o" x41li'x8"
C (1) Main Fence Rail - L s1o" x13li'x25" Q (2) Blade Guards 3li'x3" x41/i'
D (1) Main Fence Rail - g :1" x 1" x 25" R (1) Safety Stop 3f o" xt1fz" xt3fl'
E (1) Rail Spacer r1o,'x3li'x8"
S (1) Saw Guide Base
'fz" x83fo" x17'fa"
F (1) KeySpacer
T (1) Saw Guide Rail 'li'x3" x77'li'
G (2) Saw Guide Keys tf a" xtf rc" x!"++ HARDWARE:
H (1) Fixed Fence Backer 3li'x3" x6112" (2) 'ft' x 3" Toilet Flange Bolts
| (1) Fixed Fence Face tfn" x2'fs" x61f2'++ (2)#8 x 3" Fh woodscrews
J (1) Front Fence Backer '70" x 3" x 8" (2)#8x2" Fh woodscrew
K (1) Front Fence Face 3fa" x3" x61fz" (8)#8 x 1'1" Fh woodscrews
L (1) Adj. Fence Backer 3la" x3" y lf" (4)#6 x %" Fh woodscrews
M (1) Adj. Fence Face 1fa" x21fa" x lf"*+ (2) '/," threaded plastic knobs
*Size width to fit smoothly in miter gauge slot. *+ rl" hardboard
w()t{KuENcH
tr N()VEMIJEt{ | I)E('Etvl BEI{ 2000 59