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PDF EN - Tornos

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Interview<br />

to achieve best reactivity at all times, we would like<br />

our employees to be trained in GibbsCAM and for<br />

everyone to be able to modify a program without<br />

having to explain everything to another person. We<br />

also have 2 GibbsCAM workstations from which the<br />

programs can be sent to the machines via our DNC.<br />

GibbsCAM work station at Decovi. Equipped with two stations “to ensure flexibility”, the programming<br />

department can react rapidly and efficiently.<br />

FS : What are the benefits of programming with<br />

GibbsCAM for Décovi <br />

CC : For us, it’s of course the standardization of the<br />

programming : we’ve got 2 machine parks, one with<br />

fixed headstock machines and the other with sliding<br />

headstock machines, like our <strong>Tornos</strong> DECO. Without<br />

CAM, in the event of over-charging the machines,<br />

everything needs to be reprogrammed to move production<br />

from one machine to another. There is a<br />

genuine and considerable benefit to be had from the<br />

interchange-ability of production on the different<br />

machines. GibbsCAM provides us with more flexible<br />

use of our machine parks.<br />

FS : Who is in charge of programming on<br />

GibbsCAM at Decovi Is it IT people or machine<br />

technical staff <br />

CC : Here, GibbsCAM users are the ones who carry<br />

out the programming and the setting up of the<br />

machine to production. To ensure higher quality<br />

and to make our staff work with more motivation,<br />

we believe in the benefits to be had from personnel<br />

seeing a job through from start to finish. Because<br />

we often receive customer requests to change the<br />

workpieces during production, program changes<br />

need to be done swiftly. For this reason and in order<br />

FS : How was GibbsCAM integrated within your<br />

company <br />

CC : We had an agreement with Productec for a<br />

training programme for all our staff.<br />

The first phase involved training all our staff in the<br />

basics needed to work with GibbsCAM then to let<br />

them progress at their own speed. The second phase<br />

involved building on their skills, training them in more<br />

advanced operations, encouraging them to employ a<br />

systematic utilization of GibbsCAM. In certain departments,<br />

adopting GibbsCAM happened very quickly,<br />

from the first month. In others, however, we soon<br />

realized that staff were choosing the easy option and<br />

Simulation of a thread whirling operation for the production of a<br />

bone screw.<br />

Illustration of a tool path using the UGV technology for roughing and<br />

finishing of milling on a screw-machined part. (ProAXYZ HSMP module<br />

for GibbsCAM). The benefits of this process are time savings and especially<br />

much less milling-tool wear, hence major savings on tooling costs.<br />

58 decomagazine<br />

02 / 09

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