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Tab Electronics Guide to Understanding Electricity ... - Sciences Club

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Linear Electronic Circuits<br />

253<br />

manufacture is a learned technique, and like any technique, there are<br />

several “correct” ways of going about it and many “wrong” ways of<br />

accomplishing disaster. In this section, I’m going <strong>to</strong> detail several methods<br />

that can be successfully used by the hobbyist. With a little practice,<br />

either of these methods should provide excellent results. The 12-watt<br />

audio amplifier described in the previous section is an excellent “first”<br />

project for getting acquainted with PC board fabrication, so I included a<br />

set of PC board layout illustrations in Fig. 8-9. See Appendix C for the<br />

full-size set <strong>to</strong> be used in your project.<br />

To begin, you will need <strong>to</strong> acquire some basic <strong>to</strong>ols and materials. If<br />

you are a complete novice regarding PC board construction, I recommend<br />

that you start by purchasing a “PC board kit,” such as the one illustrated<br />

in Fig. 8-10. Typically, such kits will contain a bottle of etchant (an<br />

acid solution used <strong>to</strong> dissolve any exposed copper areas on the PC board),<br />

a resist ink pen (a pen used <strong>to</strong> draw a protective ink coating over any copper<br />

areas that you don’t want dissolved by the etchant), several “blank” (i.e.,<br />

unetched) pieces of PC board material, and some miscellaneous supplies<br />

that you may or may not need. In addition, you will need a few very<br />

small drill bits (no. 61 is a good size), an electric hand drill, some finegrained<br />

emery paper, a small pin punch, a tack hammer, and a glass tray.<br />

If you want <strong>to</strong> make a PC board of the Fig. 8-9 artwork by hand, the<br />

following procedure can be used. Begin by observing the illustrations<br />

provided in Fig. 8-9. Figure 8-9a is commonly called the silkscreen layout.<br />

It illustrates a <strong>to</strong>p view of the placement and orientation of the components<br />

after they are correctly mounted <strong>to</strong> the PC board. Figure 8-9b is<br />

another <strong>to</strong>p view of the silkscreen, illustrating how the bot<strong>to</strong>m-side<br />

Figure 8-10<br />

Illustration of a typical<br />

PC board fabrication<br />

kit.

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